Honda 2000 XR50R Service Manual page 160

FRONT WHEEL/BRAKE/SUSPENSION/STEERING
12-14
Install the following onto the fork slider:
- new dust seal (apply grease to the seal lips)
- stopper ring (with the chamfered side facing up)
- back up ring
- slider guide (apply 5- 6 9 of grease to the slider
guide sliding surface of the fork slider)
Install the slider piston and fork spring/holders as
shown.
Align the pin holes in the piston, fork slider and
spring holder so that the locating pin on the upper
spring holder is facing inside of the fork slider and
drive the spring pin to secure them, using a 4 mm
pin driver.
Be sure that the spring pin do not project out of the
piston outer surface.
Narrow
Wide
PISTON
Apply 5- 6 9 -of grease to the slider guide outer
groove.
Pack the fork spring with 14 9 of grease.
Install the fork assembly by aligning the locating
pin with the groove in the outer tube.
Install the fork top bolt and washer and tighten it.
Wipe any excess grease of the outer tube.
.~
~(5 - 69)
SPR:lNG PIN
PISTON
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