Mounting The Kickstarter Shaft; Mounting The Clutch - HUSABERG FE 450 Repair Manual

ASSEMBLING THE ENGINE

MOUNTING THE KICKSTARTER SHAFT

– Attach the kickstarter
transmission gear (2) in the engine case and push the
kickstarter shaft into the bearing seat.
– Slide the kickstarter (3) on the kickstarter shaft as
shown in the photo.
– Turn the kickstarter shaft with the kickstarter half a turn
in a clockwise direction (to pretension the spring), slide
the kickstarter shaft into the housing all the way to the
stop and relieve the kickstarter.
Check the kickstarter pinion (4) for proper functioning: if
the kickstarter is not actuated, the kickstarter pinion can
be cranked without resistance.
The driver will not engage until the kickstarter is turned in
a clockwise direction; the kickstarter pinion will lock when
turned in a counterclockwise direction.
– Remove the kickstarter.
– Slide the kickstarter idler (5) with the needle bearing,
the upper and the lower washer on the bearing bolt
and mount the circlip.
– Mount the starter idler (6) and the freewheel (7)
together with the freewheel needle bearing.

MOUNTING THE CLUTCH

– Slide the washer on the transmission main shaft, mount
the two needle bearings and slide on the outer clutch
hub.
NOTE: since the outer clutch hub must engage
in the primary pinion, the gear on the idler
shaft, the freewheel, the kickstarter idler and
the oil pump gear, you may need to turn some
of the gears back and forth to get them to
engage more easily.
spring (1) behind the
1
2
3
7
E
9
6
4
5