Assembling The Engine; Mounting The Idler Shaft - HUSABERG FE 450 Repair Manual

ASSEMBLING THE ENGINE

MOUNTING THE IDLER SHAFT

– Clamp the left housing half in the universal engine
work stand.
– Briefly heat the bearing (1) of the idler shaft (2) with a
hot-air blower and mount the idler shaft, carefully
tapping with a plastic hammer to the stop if necessary.
CAUTION: do not heat the bearing too long or
you will damage the bearing sealing.
– Connect both transmission shafts and insert in the
bearings.
– Move the engine case into a horizontal position and
insert the the shift forks in the shift grooves, the
driving pin (3) of the shift forks must be aligned.
NOTE: all three shift forks are identical.
– Turn the shift drum until it can be pushed into the
bearing seat with the circlip past the 1st idler gear.
– Mount the shift rolls (4) on the driving pin, fix with a
little grease if necessary.
– Attach the shift forks to the shift drum and mount the
shift rails (5) and (6), the longer shift rail (5) is used for
the countershaft shift forks.
1
3
3
5
4
2
E
1
6