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FC 550/4
Husaberg FC 550/4 Manuals
Manuals and User Guides for Husaberg FC 550/4. We have
2
Husaberg FC 550/4 manuals available for free PDF download: Repair Manual, User Manual
HUSABERG FC 550/4 Repair Manual (116 pages)
Brand:
HUSABERG
| Category:
Engine
| Size: 6.5 MB
Table of Contents
Table of Contents
5
General Information
6
Oil Circuit
6
Engine Oil
6
Checking the Oil Level
6
Changing the Engine Oil
7
Cleaning the Oil Screen
7
Changing the Oil Filter
8
Checking the Oil Level in the Hydraulic Clutch
9
Bleeding the Clutch
9
Cleaning
10
Preservation for Winter Operation
10
Storage
10
Special Tools
12
Dismounting and Mounting the Engine
14
Dismounting the Engine
14
Mounting the Engine
18
Bleeding the Cooling System
22
Adjusting the Throttle Cable
22
Disassembling the Engine
24
Blocking the Engine
24
Removing the Rotor
25
Removing the Clutch
26
Removing Inner Clutch Hub
27
Removing Primary Pinion and the Idler Shaft Gear
27
Removing the Oil Pump
28
Removing the Chain Tensioner
29
Separating the Timing Chain
29
Removing the Cylinder Head
30
Separating the Housing
30
Removing the Crankshaft
31
Removing the Transmission
31
Removing the Idler Shaft
32
Servicing the Individual Parts
34
Important
34
Left Housing Half
34
Right Housing Half
35
Pressure Relief Valve
36
Clutch Cover
36
Crankshaft
37
Press out the Crank Pin
38
Press in the Crank Pin
39
Outer Dimension of the Crankshaft Webs
40
Balancing the Axial Clearance of the Crankshaft
41
Nikasil Cylinder Coating
42
Measuring the Piston and Cylinder Liner
42
Checking the Piston
43
Checking the Piston Ring End Gap
43
Checking the Oil Pump for Wear
43
Cylinder Head Top Section
44
Cylinder Head
45
Camshaft
47
Timing Chain Tensioner
48
Timing Train
48
Checking the Clutch for Wear
49
Checking the Kickstarter for Wear
50
Shift Mechanism
51
Assembling the Main Shaft (Four-Speed)
52
Assembling the Main Shaft (Six-Speed)
53
Starter Drive
55
Checking the Freewheel
55
Assembling the Engine
56
Mounting the Idler Shaft
56
Mounting the Crankshaft
57
Mounting the Cylinder Head
59
Mounting the Timing Chain
60
Mounting the Timing Chain Tensioner
62
Adjusting the Valve Clearance
62
Mounting the Oil Pump
63
Mounting the Shift Mechanism
63
Mounting the Kickstarter Shaft
64
Mounting the Clutch
64
Mounting the Clutch Cover
66
Mounting the Pressure Relief Valve
68
Electric System
70
Checking for Loss of Current
70
Dismounting/Mounting the Battery
70
Charging the Battery
70
Filling the Battery
71
Checking the Starter
71
Checking the Starter Relay
72
Checking the Voltage Regulator
73
Troubleshooting in the Ignition System
74
CDI Unit
75
Checking the Ignition Coil
75
Ignition System
76
Checking the Stator and Pulse Generator
76
Static Ignition Values Kokusan 4K-3A/B
77
Static Generator Values Kokusan 4K3B
79
Fuel System
82
Keihin Fcr-MX 39/41
82
Accelerator Pump
86
Jet Needle
86
Throttle Slide
87
Adjusting the Throttle Sensor Position
91
Checking the Throttle Sensor
92
Dismounting and Mounting the Throttle Sensor
92
Adjusting the Idle
93
Troubleshooting
96
Technical Specifications
98
Engine 450, 501
99
Chassis
100
Tightening Torques
102
Mounting Clearances, Engine Wear Limits
103
Periodic Maintenance Schedule
104
Wiring Diagrams
108
Cable Colors
110
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Husaberg FC 550/4 User Manual (35 pages)
Husaberg motorcycle
Brand:
Husaberg
| Category:
Motorcycle
| Size: 3.23 MB
Table of Contents
Index
1
Service Conditions
2
Print & Copy Rights
2
Safety and Precautions
4
Pre-Ride Inspection Check List
5
General Information
6
Specifications
6
Carburettor Std. Jettings
8
Torque Values
9
Maintenance Schedule
9
Controls
12
Identifaction Numbers
12
Steering Lock
12
Ignition Lock
12
Starting Procedure
15
Engine
16
Lubrication System
16
Ignition
17
Ignition Timing
17
Air Filter
18
Air Filter Removal
18
Valves
19
Valve Adjustment
19
Carburettor
20
Carburettor Setting
20
Fuel & Cooling
21
Fuel Tank
21
Radiator
21
Clutch & Decompression
22
Air Bleeding of Clutch
22
Decompression System
22
Adjustment of Decompression Cables
22
Front Wheel
23
Removal of Front Wheel
23
Assembly of Front Wheel
23
Removal of Rear Wheel
23
Wheel Bearing Renewal
24
Chain
25
Chain Lubrication
25
Sprockets
25
Chain Tension Control
25
Front Brake
26
Brake Fluid
26
Brake Pads
26
Air Bleeding
26
Rebound Damping
29
Compression Damping
29
Static Spring Deflection/Oil Change
29
Air Bleeding of Front Fork
29
Rear Suspension
30
Static Spring Deflection
30
Steering Head
32
Swingarm
32
Wiring Diagrams
33
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