Checking The V-Belt; Checking The Primary Sheave; Checking The V-Belt Case Air Duct; Checking The Primary Sheave Weights - Yamaha 2009 XP500Y TMAX Service Manual

EAS24670

CHECKING THE V-BELT

1. Check:
• V-belt "1"
Cracks/damage/wear → Replace.
Grease/oil → Clean the primary and second-
ary sheave.
2. Measure:
• V-belt width "2"
Out of specification → Replace.
V-belt width
32.0 mm (1.26 in)
Limit
30.5 mm (1.20 in)
EAS24680

CHECKING THE PRIMARY SHEAVE

1. Check:
• Primary sliding sheave
• Primary fixed sheave
Cracks/damage/wear → Replace the primary
sliding sheave and primary fixed sheave as a
set.
EAS4B51023

CHECKING THE V-BELT CASE AIR DUCT

1. Check:
• V-belt case air duct
Cracks/damage → Replace.
V-BELT AUTOMATIC TRANSMISSION
EAS24690
CHECKING THE PRIMARY SHEAVE
WEIGHTS
The following procedure applies to all of the pri-
mary sheave weights.
1. Check:
• Primary sheave weight
Cracks/damage/wear → Replace.
2. Measure:
• Primary sheave weight outside diameter
Out of specification → Replace.
Primary sheave weight outside
diameter
Limit
EAS24700

CHECKING THE SLIDERS

The following procedure applies to all of the slid-
ers.
1. Check:
• Slider
Cracks/damage/wear → Replace.
EAS24710

CHECKING THE SECONDARY SHEAVE

1. Check:
• Secondary fixed sheave
• Secondary sliding sheave
Cracks/damage/wear → Replace the sec-
ondary fixed and sliding sheaves as a set.
2. Check:
• Torque cam groove "1"
Damage/wear → Replace the secondary
fixed and sliding sheaves as a set.
3. Check:
• Guide pin "2"
Damage/wear → Replace the secondary
fixed and sliding sheaves as a set.
5-42
25.0 mm (0.98 in)
24.5 mm (0.96 in)