Assembling The Primary Sheave; Assembling The Secondary Sheave - Yamaha 2009 XP500Y TMAX Service Manual

EAS24720

ASSEMBLING THE PRIMARY SHEAVE

1. Clean:
• Primary fixed sheave
• Primary sliding sheave
• Collar
• Cam
• Primary sheave weights
2. Install:
• Primary sheave weights "1"
• Sliders "2"
• Cam "3"
TIP
Do not apply the grease inside of the primary
sheave.
2
1
3
2
EAS24730

ASSEMBLING THE SECONDARY SHEAVE

1. Lubricate:
• Secondary fixed sheave inner surface "1"
• Secondary sliding sheave inner surface "2"
• Grease nipple groove
• Oil seals New
Recommended lubricant
BEL-RAY assembly lube®
V-BELT AUTOMATIC TRANSMISSION
1
1
1
2. Install:
• Secondary sliding sheave "1"
TIP
Install the secondary sliding sheave onto the
secondary fixed sheave "2" with the oil seal
guide "3".
Oil seal guide (ø41)
90890-01396
2
3. Install:
• Guide pins "1"
4. Lubricate:
• Guide pin groove "2"
New
• O-rings "3"
(with the recommended lubricant)
Recommended lubricant
BEL-RAY assembly lube
5. Install:
• Secondary sheave spring seat nut "1"
5-43
1
2
3
1