Disassembling The Secondary Sheave; Checking The Clutch Housing; Checking The Clutch Shoes; Checking The V-Belt - Yamaha MBK XMAX 2014 Service Manual

2
1
EAS2DM1053
DISASSEMBLING THE SECONDARY
SHEAVE
1. Remove:
• Clutch carrier nut "1"
TIP
While compressing the compression spring with
the clutch spring holder "2" and clutch spring
holder arm "3", remove the clutch carrier nut.
Clutch spring holder
90890-01337
Universal clutch compressor
holder
YM-33285
Clutch spring holder arm
90890-01464
Compressor holder adapter
YM-33285-6
EAS37P1028

CHECKING THE CLUTCH HOUSING

1. Check:
• Clutch housing
Damage/wear → Replace.
2. Measure:
• Clutch housing inside diameter "a"
Out of specification → Replace the clutch
housing.
Clutch housing inside diameter
135.0 mm (5.31 in)
Limit
135.5 mm (5.33 in)
V-BELT AUTOMATIC TRANSMISSION
EAS2DM1054

CHECKING THE CLUTCH SHOES

The following procedure applies to all of the
clutch shoes.
1. Check:
• Clutch shoe
Damage/wear → Replace the clutch shoes
and springs as a set.
Glazed areas → Sand with coarse sandpa-
per.
TIP
After sanding the glazed areas, clean the clutch
with a cloth.
2. Measure:
• Clutch shoe thickness "a"
Out of specification → Replace the clutch
shoes and springs as a set.
EAS2DM1055

CHECKING THE V-BELT

1. Check:
• V-belt "1"
Cracks/damage/wear → Replace.
Grease/oil → Clean the primary and second-
ary sheave.
2. Measure:
• V-belt width "2"
Out of specification → Replace.
5-34
a
Clutch shoe thickness
2.0 mm (0.08 in)
Wear limit
1.0 mm (0.04 in)