Yamaha 2009 XP500Y TMAX Service Manual page 162

b
a
2
6. Connect:
• Rear brake lock cable
(to rear brake lock lever)
TIP
Lubricate the inside of the rear brake lock cable
and rear brake lock lever with a thin coat of lithi-
um-soap-based grease.
7. Install:
• Left handlebar switch "1"
• Rear brake lock lever
• Rear brake lock lever holder
TIP
Align the projection "a" on the left handlebar
switch with the hole "b" in the handlebar.
b
8. Install:
• Front brake master cylinder assembly "1"
• Front brake master cylinder holder "2"
Brake master cylinder holder
10 Nm (1.0 m·kg, 7.2 ft·lb)
TIP
• Install the front brake master cylinder holder
with the "UP" mark "a" facing up.
• Align the end of the brake master cylinder hold-
er with the punch mark "b" on the handlebar.
• First, tighten the upper bolt, then the lower bolt.
1
9. Install:
TIP
Lubricate the inside of the throttle grip with a thin
coat of lithium-soap-based grease and install it
onto the handlebar.
1
a
10.Install:
EWA13720
Make sure the throttle grip operates smooth-
ly.
TIP
Align the projection "a" on the right handlebar
switch with the hole "b" in the handlebar.
11.Adjust:
4-47
1
• Throttle grip "1"
• Throttle cables "2"
• Right handlebar switch "1"
WARNING
• Throttle cable free play
Refer to "ADJUSTING THE THROTTLE CA-
BLE FREE PLAY" on page 3-9.
HANDLEBAR
b
a
2
LS
1
2
1
1
a
b