Periodic Checks And Adjustments - Yamaha 2009 XP500Y TMAX Service Manual

Table of Contents

PERIODIC CHECKS AND ADJUSTMENTS

PERIODIC MAINTENANCE ............................................................................3-1

INTRODUCTION .......................................................................................3-1

PERIODIC MAINTENANCE CHART FOR THE EMISSION CONTROL

SYSTEM ...................................................................................................3-1

GENERAL MAINTENANCE AND LUBRICATION CHART .......................3-1

ENGINE ...........................................................................................................3-4

ADJUSTING THE VALVE CLEARANCE .................................................. 3-4

SYNCHRONIZING THE THROTTLE BODY .............................................3-7

ADJUSTING THE ENGINE IDLING SPEED .............................................3-8

ADJUSTING THE THROTTLE CABLE FREE PLAY ................................3-9

CHECKING THE SPARK PLUGS ............................................................. 3-9

MEASURING THE COMPRESSION PRESSURE..................................3-10

CHECKING THE ENGINE OIL LEVEL....................................................3-11

CHANGING THE ENGINE OIL ...............................................................3-12

MEASURING THE ENGINE OIL PRESSURE ........................................ 3-13

REPLACING THE AIR FILTER ELEMENT ............................................. 3-14

REPLACING THE V-BELT ...................................................................... 3-14

CLEANING THE V-BELT CASE AIR FILTER ELEMENT .......................3-15

CHECKING THE THROTTLE BODY JOINTS ........................................ 3-15

CHECKING THE FUEL LINE .................................................................. 3-16

CHECKING THE CYLINDER HEAD BREATHER HOSE .......................3-16

CHECKING THE EXHAUST SYSTEM....................................................3-16

CHECKING THE CANISTER .................................................................. 3-17

CHECKING THE COOLANT LEVEL.......................................................3-17

CHECKING THE COOLING SYSTEM ....................................................3-17

CHANGING THE COOLANT................................................................... 3-18

CHASSIS ....................................................................................................... 3-21

ADJUSTING THE FRONT DISC BRAKE................................................ 3-21

ADJUSTING THE REAR DISC BRAKE .................................................. 3-21

CHECKING THE BRAKE FLUID LEVEL................................................. 3-21

CHECKING THE FRONT BRAKE PADS ................................................ 3-22

CHECKING THE REAR BRAKE PADS .................................................. 3-22

CHECKING THE FRONT BRAKE HOSES ............................................. 3-22

CHECKING THE REAR BRAKE HOSE .................................................. 3-23

ADJUSTING THE REAR BRAKE LOCK CABLE .................................... 3-23

BLEEDING THE HYDRAULIC BRAKE SYSTEM ................................... 3-23

CHECKING THE CHAIN DRIVE OIL LEVEL ..........................................3-24

CHANGING THE CHAIN DRIVE OIL ......................................................3-25

CHECKING AND ADJUSTING THE STEERING HEAD ......................... 3-25

CHECKING THE FRONT FORK ............................................................. 3-27

CHECKING THE TIRES..........................................................................3-27

CHECKING THE WHEELS ..................................................................... 3-29

CHECKING AND LUBRICATING THE CABLES .................................... 3-29

LUBRICATING THE LEVERS .................................................................3-29

LUBRICATING THE SIDESTAND........................................................... 3-29

LUBRICATING THE CENTERSTAND ....................................................3-29

LUBRICATING THE REAR SUSPENSION............................................. 3-29

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Periodic Checks And Adjustments - Yamaha 2009 XP500Y TMAX Service Manual