Power Steering Unit Installation - Polaris 2009 Sportsman XP 850 Service Manual

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STEERING / SUSPENSION
9.
Loosen the hose clamp and remove the fuel inlet hose from
the fuel tank. Cover the tank inlet and remove the fuel tank
assembly out the right side (see Chapter 3).
10. Disconnect the (2) electrical harnesses from the power
steering unit.
11. Remove the (4) mounting fasteners that retain the power
steering unit to the frame.
10.8
12. Carefully lift the power steering unit up to disengage the
lower steering coupler and remove it from the chassis.

Power Steering Unit Installation

1.
Position the vehicle so the front wheels are pointing
straight forward.
2.
Clean the lower steering post so the alignment mark is
visible. Mark the skip tooth spline on the lower power
steering shaft.
3.
Apply anti-seize to the shaft splines to aid assembly.
4.
Align the two marks and install the power steering unit (see
Figure 10-1).
Figure 10-1

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