Front Gearcase - Centralized Hilliard; Exploded View - Polaris 2009 Sportsman XP 850 Service Manual

FRONT GEARCASE - CENTRALIZED HILLIARD

Exploded View

7-11 ft. lbs.
12
(9-15 Nm)
19
9
27
7-11 ft. lbs.
15
(9-15 Nm)
33
22
3
R # D
EF ESCRIPTION
1 O-Ring
2 O-Ring
3 O-Ring
4 Dowel Pin
5 Expander
6 Bearing
7 Bushing
8 Bushing
9 Bushing
10 Oil Seal
11 Cap Plug
12 Bolt, M6
13 Screw, M6
14 Fill Plug
15 Cap Screw, M6
16 Screw, M4
17 Set Screw, M6
18 Cover Housing
19 Pinion Cover
20 Clutch Pack Assembly
35
7
6
15 in. lbs.
(1.7 Nm)
16
38
2
30
10
8-10 ft. lbs.
14
40
(11-14 Nm)
Q
20
29
23
32
34
28
11
39
25
21 8
R #
TY EF
1 21 Gearcase Housing
3 22 Pinion Neck Housing
1 23 Clutch Housing
1 24 Roll Cage Assembly
1 25 Hub Assembly (female)
3 26 Hub Assembly (male)
1 27 Cam
1 28 Roller
1 29 H-Clip Spring
2 30 Bleeder Screw
2 31 Thrust Button Assembly
3 32 Thrust Plate
6 33 Pinion Gear
1 34 Armature Plate (AWD)
4 35 Armature Plate (ADC)
4 36 AWD Coil
1 37 Piston
1 38 Pump Assembly
1 39 Vent
2 40 Drain Plug, Magnetic
FINAL DRIVE
7-11 ft. lbs.
(9-15 Nm)
13
5
1
17
36
31
4
26
37
24
18
D
ESCRIPTION
Q
TY
1
8
1
1
1
1
1
1
20
20
2
1
1
1
1
1
1
2
1
1
1
8.11