Specifications; General Brake Specifications; General Torque Specifications; Special Tools / Brake Fluid - Polaris 2009 Sportsman XP 850 Service Manual

BRAKES

SPECIFICATIONS

General Brake Specifications

Brake Pad Thickness
Brake Disc Thickness
Brake Disc Thickness Variance Between Measurement
Brake Disc Runout
Caliper Piston Diameter
Caliper Bore Diameter
Brake Pad Thickness
Brake Disc Thickness
Brake Disc Thickness Variance Between Measurements
Brake Disc Runout
Caliper Piston Diameter
Caliper Bore Diameter

General Torque Specifications

Caliper Mounting Bolts
Handlebar Master Cylinder Clamp Bolts
Hand Master Cylinder Reservoir Cover
Brake Line Flare Fitting
Brake Line Banjo Bolt Fitting
Bleeder Screw

Special Tools / Brake Fluid

11.2
FRONT BRAKES
Item
REAR BRAKES
Item
TORQUE SPECIFICATIONS
Item
SPECIAL TOOLS
Part Number
2870975
2872189
Standard
--
.187" / 4.75 mm
--
--
1.186" / 30.12 mm
1.192" / 30.28 mm
Standard
--
.187" / 4.75 mm
--
--
1.250" / 31.75 mm
1.254" / 31.85 mm
Torque ft. lbs. (in. lbs.)
37
(70 in. lbs.)
(7 in. lbs.)
12 - 15
15
(47 in. lbs.)
Tool Description
Mity Vac™
DOT 4 Brake Fluid
Service Limit
.040" / 1 mm
.167" / 4.24 mm
.002" / .051 mm
.010" / .254 mm
1.184" / 30.07 mm
1.194" / 30.33 mm
Service Limit
.040" / 1 mm
.167" / 4.24 mm
.002" / .051 mm
.010" / .254 mm
1.246" / 31.65 mm
1.256" / 31.90 mm
Torque (Nm)
50
7-9
0.8
16 - 20
20
5.3