Battery Removal / Installation; Spark Plug Service - Polaris 2009 Sportsman XP 850 Service Manual

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MAINTENANCE
Battery Removal
1.
Remove the seat to access the battery.
Retaining Screw
2.
Disconnect battery negative (-) (black) cable first, followed
by the positive (+) (red) cables.
CAUTION
To reduce the chance of sparks: Whenever
removing the battery, disconnect the negative
(black) cable first.
3.
Remove the screw retaining the hold-down strap near the
bottom front portion of the battery and remove the strap.
4.
Lift the battery out of the ATV.
Battery Installation
IMPORTANT: Using a new battery that is not fully
charged can damage the battery, resulting in a short
battery life and can hinder performance. Follow the
battery charging procedure before installation.
1.
Ensure the battery is fully charged (see Chapter 12).
2.
Place the battery into the ATV on its side with the positive
(+) terminal towards the right side of the ATV.
3.
Install the hold-down strap and the retaining screw.
4.
Coat the battery terminals and bolt threads with Dielectric
Grease (PN 2871329) or petroleum jelly.
2.26
5.
Place the spacers on top of the battery terminals. Be sure
they are placed between the battery terminal and cable(s).
Positive
Cables
Spacer
6.
Connect and tighten the positive (+) (red) battery cable first,
followed by the negative (-) (black) battery cable.
CAUTION
To reduce the chance of sparks: Whenever
installing the battery, install the
negative (black) cable last.
7.
Verify cables are properly routed and fasteners are tight.
NOTE: The cables should be safely tucked away at
the front of the battery.
8.
Reinstall the seat.

Spark Plug Service

1.
Remove the seat and upper right-hand side panel.
2.
Disconnect the shift linkage from the shift lever.
3.
Remove the spark plug caps. Clean plug area so no dirt and
debris can fall into engine when plugs are removed.
4.
Using a 14 mm deep-well socket with an extension, remove
the spark plug.
Negative
Cable
Spacer

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