Transmission Installation - Polaris 2009 Sportsman XP 850 Service Manual

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TRANSMISSION

Transmission Installation

1.
Remove the rubber coupler and inspect it for signs of
excessive wear or damage. Replace as needed.
2.
Install the rubber coupler into the engine coupler. Be sure
rubber coupler is properly mounted.
3.
Install a new gasket onto the engine mounting surface.
4.
Carefully place the transmission assembly into the chassis.
5.
Slide the propshaft onto the transmission shaft.
6.14
6.
Line up the engine and transmission couplers as
Engine
Coupler
7.
Slide the transmission forward to engage the couplers.
NOTE: Be sure the front propshaft is still attached to
the transmission shaft before installing the bolts.
8.
Start the (7) bolts that retain the transmission to the engine.
NOTE: Mount the engine-to-chassis ground with
bolt as shown.
9.
Torque the transmission to engine bolts in two steps to the
specified torque value using a criss-cross pattern.
Transmission-to-Engine Retaining Bolts:
18 ft. lbs. (24 Nm)
shown.
Transmission
Coupler
= T

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