Bushing Service - Polaris 2009 Sportsman XP 850 Service Manual

Bushing Service

IMPORTANT: Special Tools Required
EBS Clutch Bushing Tool Kit - 2201379
Item Qty. Part Description
A, B 1 EBS Puller Tool
C 1 EBS Puller Nut
D 1 EBS Main Adapter
EBS Bushing Removal Tool
E 1
-- 1 Instructions
Additional Special Tools
Qty. Part Description
1 Clutch Bushing Replacement Tool Kit
1 Piston Pin Puller
*Clutch Bushing Replacement Tool Kit (PN 2871226)
#2
#8
Item Qty. Part Description
P-90 Drive/Driven Clutch
#2 1
Bushing Install Tool
Drive Clutch Cover
Bushing Removal/
#3 1
Installation Tool (all
clutches)
P-90 Driven Clutch Cover
#5 1
Bushing Removal Tool
#8 1 Main Puller Adapter
#9 1 Adapter Reducer
Number Two Puller
#10 1
Adapter
NOTE: Bushings are installed at the factory using
™
Loctite 609. In order to remove bushings it will be
necessary to apply heat evenly to the area around
each bushing. Clean all residual Loctite
bushing bore prior to installing new bushing.
Part #
5132027
5132501
5132029
5132028
9915111
Part #
2871226
2870386
#3
#5
#9
#10
Part #
5020628
5020629
5020631
5020632
5010279
5020633
™
from
CLUTCHING (PVT)
CAUTION
Clutch components will be hot! In order to avoid
serious burns, wear insulated gloves during the
removal process.
Moveable Sheave - Bushing Removal
1. Remove clutch as outlined previously in this chapter.
2. Install handle end of the Piston Pin Puller (PN 2870386)
securely into bench vise and lightly grease puller threads.
Piston Pin Puller (PN 2870386)
3. Remove nut from puller rod and set aside.
Piston Pin Puller
(PN 2870386)
Main Puller Adaptor (#8)
4. Install puller adapter (Item 10 from kit PN 2871226).
5. Install main adapter (Item D) onto puller.
Puller Tool (A,B)
Side "A" toward
sheave
Main
Adapter (D)
6. With towers pointing toward the vise, slide sheave onto
puller rod.
7. Install removal tool (Item A, B) into center of sheave with
"A side" toward sheave.
(PN 5020632)
Nut (C)
Puller
Adapter (10)
Piston Pin
Puller
7.17
7