Polaris 2009 Sportsman XP 850 Service Manual page 169

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10. Install the (2) through-bolt fasteners on the lower LH side
and torque to specification.
Transmission Through-Bolt Fasteners:
18 ft. lbs. (24 Nm)
11. Install a new T45 mounting screw in the isolator mount on
the lower RH side and torque to specification.
Transmission Torx-Head Mounting Screw:
36 ft. lbs. (49 Nm)
12. Install the upper RH frame support and torque fasteners to
specification.
Upper Right-Hand Frame Support Bolts:
36 ft. lbs. (49 Nm)
= T
= T
= T
13. Install the rear propshaft and torque the retaining bolts to
specification.
Rear Propshaft Bolts:
18 ft. lbs. (24 Nm)
14. Reverse the transmission removal procedure to complete
the installation.
15. Clean the drain plug magnetic surface.
16. Reinstall drain plug with a new O-ring and torque to
specification.
17. Add the recommended amount of lubricant through the fill
plug hole. Maintain the lubricant level at the bottom of the
fill plug hole when filling the transmission. Do not overfill.
Recommended Transmission Lubricant:
Synthetic Sportsman XP Transmission Fluid
(PN 2877606) (Quart)
Capacity: 32 oz. (946 ml)
18. Reinstall fill plug with a new O-ring and torque to
specification.
Drain/Fill Plug Torque: 10-14 ft. lbs. (14-19 Nm)
TRANSMISSION
= T
Fill Plug
10-14 ft. lbs.
(14-19 Nm)
Gearcase lubricant
flush with the bottom
of thread area.
=
= T
6.15
6

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