Polaris 2009 Sportsman XP 850 Service Manual page 291

5. Remove the two brake caliper mounting bolts.
CAUTION: Do not hang the caliper by the brake line. Use
wire to hang caliper to prevent damage to the brake line.
6. Remove the wheel hub assembly from the bearing carrier.
7. Press out the wheel studs and remove the brake disc.
8. Clean the wheel hub mating surface
9. Install the new disc and press new wheel studs into the hub
until they are flush with the mating surface.
CAUTION
Always use new wheel studs if removed from the
wheel hub assembly.
Rear Caliper Shown
Remove
10. Install wheel hub assembly, cone washers, and hand tighten
the castle nut. Install washers with domed side out.
Cone Washers
Wheel
Hub
11. Install the brake caliper and torque the new mounting bolts
to specification.
CAUTION
New bolts have a pre-applied locking agent
which is destroyed upon removal. Always use
new brake caliper mounting bolts
upon assembly.
Caliper Mounting Bolts:
37 ft. lbs. (50 Nm)
BRAKES
Out
37 ft. lbs.
(50 Nm)
= T
11.15
11