Stator / Alternator Installation - Polaris 2009 Sportsman XP 850 Service Manual

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ELECTRICAL
7.
Remove the coolant by-pass hose from the water pump
cover fitting.
8.
Remove the (8) screws retaining the stator cover.
Shown with engine
removed for clarity.
9.
Carefully remove the stator cover taking care not to damage
the plastic coolant pipe.
The flywheel contains powerful magnets. Use
caution when removing and installing the stator
cover. DO NOT place fingers between cover and
crankcase at any time during the removal /
installation process or injury could result.
10. Remove the CPS, stator wire guide, and stator from the
cover.

Stator / Alternator Installation

1.
Reverse the "Stator / Alternator Removal" procedure to
reinstall the stator.
2.
Use the following steps to ensure proper assembly.
12.22
CAUTION
3.
Torque the stator and wire guide bolts to specification.
4.
Install new O-rings on the coolant pipe and lightly lubricate
for ease of installation.
5.
Torque the (8) stator cover bolts to specification using the
torque sequence provided.

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