Special Tools; Electronic Fuel Injection - Polaris 2009 Sportsman XP 850 Service Manual

ELECTRONIC FUEL INJECTION

SPECIAL TOOLS

Part Numbers / Descriptions
PART
NUMBER
PU-43506-A Fuel Pressure Gauge Kit
PS-48762 Fuel Pressure Gauge Adaptor
2201519 Throttle Position Sensor Tester Kit
Digital Wrench™ Diagnostic Software
PU-47063 (Includes most recent version of software
and a serial number)
Digital Wrench™ SmartLink Module Kit
PU-47471
(PU-47470, PU-47469, PU-47468)
PU-47470
PU-47469
PU-47468
IMPORTANT: For the most recent information on
Digital Wrench™ software and fileset downloads
please visit the website: www.polaris.diagsys.com
WARNING
* Gasoline is extremely flammable and explosive
under certain conditions.
* EFI components are under high pressure. Verify
system pressure has been relieved before
disassembly.
* Never drain the fuel system when the engine is hot.
Severe burns may result .
* Do not overfill the tank. The tank is at full capacity
when the fuel reaches the bottom of the filler neck.
Leave room for expansion of fuel.
* Never start the engine or let it run in an enclosed
area. Gasoline powered engine exhaust fumes are
poisonous and can cause loss of consciousness and
death in a short time.
* Do not smoke or allow open flames or sparks in or
near the area where refueling is performed or where
gasoline is stored.
* If you get gasoline in your eyes or if you should
swallow gasoline, seek medical attention immediately.
* If you spill gasoline on your skin or clothing,
immediately wash with soap and water and change
* Always stop the engine and refuel outdoors or in a
well ventilated area.
3.2
TOOL DESCRIPTION
Digital Wrench™
PC Interface Cable
Digital Wrench™
Vehicle Interface Cable
Digital Wrench™
SmartLink Module
clothing.
Fuel Pressure Gauge Kit - PU-43506-A
IMPORTANT: The EFI fuel system remains under high
pressure, even when the engine is not running.
Before attempting to service any part of the fuel
system, the pressure must be relieved. The Fuel
Pressure Gauge Kit has an integrated pressure relief
valve that can be used to bleed off pressure.
Relief Valve
Fuel Pressure Gauge Adaptor - PS-48762
Used in conjunction with PU-43506-A to check fuel pressure.
7/16-20 Schrader
Throttle Position Sensor Tester Kit - 2201519
This tester allows the use of a digital multi-meter to test TPS
function and perform the "TPS Adjustment" procedure. Polaris
Dealers can order special tools from SPX Corporation.
Adaptor shown is
included with kit.