Power Steering Unit Removal - Polaris 2009 Sportsman XP 850 Service Manual

NOTE: Make sure to route all vent lines, wire
harness and throttle cable correctly into the lower
headlight pod.
5. When installing the headlight into the lower pod, be sure
to install the O-rings prior to installing the headlight.
6. Place the headlight into the lower pod mounting tabs and
press firmly until the headlight snaps into place.
7. Lift the O-ring up and over the headlight mounting tab to
secure it.
Adjuster
8. Reinstall the adjustment screw and be sure to adjust the
upper headlight after reassembly.
NOTE: Refer to Chapter 9 when reassembling the
upper and lower headlight pods.

Power Steering Unit Removal

1. Remove the front rack and front cover (see Chapter 9).
2. Remove both front mud guards and right-hand footwell
(see Chapter 9).
3. Locate the power steering unit through the front left wheel
well area.
4. Remove the bolt retaining the upper steering post to the
power steering unit.
O-Ring
5. Remove the (2) fasteners retaining the upper steering post
bushing bracket.
6. Lift the upper steering post up from the power steering unit.
7. Locate and remove the two fuel tank mounting screws
through the steering post opening.
PS Unit
8. Disconnect the fuel line and wire harness from the fuel
pump (see Chapter 3).
STEERING / SUSPENSION
Remove
Remove
Remove
Shown with steering post
removed for clarity.
10
10.7