Toro Greensmaster 3120 Manuals

Manuals and User Guides for Toro Greensmaster 3120. We have 2 Toro Greensmaster 3120 manuals available for free PDF download: Service Manual, Operator's Manual

Toro Greensmaster 3120 Service Manual (326 pages)

Brand: Toro | Category: Lawn Mower | Size: 26.72 MB

Table of Contents

8
- Preface
  9
- Chapter 1 :Safety
  
  12
  - Safety Instructions
    12
    
    Supervisor's Responsibilities
    12
    
    Before Operating the Machine
    12
    
    While Operating the Machine
    14
    
    Maintenance and Service
    16
  - Jacking Instructions
    17
    
    Raising the Machine
    17
  - Safety and Instructional Decals
    18
Chapter 2: Specifications and Maintenance

19
Table of Contents

35
- Chapter 3: Engine
  
  36
  - Specifications
    36
    
    Engine
    36
  - General Information
    37
    
    Traction Unit Operator's Manual
    37
    
    Briggs & Stratton Repair Manual
    37
  - Service and Repairs
    38
    
    Fuel Tank
    38
    
    Engine
    41
    
    Evaporative Control System
    45
    
    Disassembly
    46
    
    Assembly
    46
Chapter 4: Hydraulic System

47
- Specifications
  49
  - Hydraulic System
    49
- General Information
  50
- Hydraulic Schematics
  59
- Hydraulic Flow Diagrams
  61
  - Traction Circuit
    61
  - Lift Circuit
    63
  - Mow Circuit
    66
  - Steering Circuit
    70
- Special Tools
  72
  - Hydraulic Pressure Testing Kit
    72
  - Hydraulic Tester Kit
    72
  - Hydraulic Test Fitting Kit
    73
  - O-Ring Kit
    74
  - Hydraulic Hose Kit
    74
  - Measuring Container
    74
  - High Flow Hydraulic Filter Kit
    75
- Troubleshooting
  76
  - General Hydraulic System Problems
    76
  - Traction Circuit Problems
    77
  - Mow Circuit Problems
    78
  - Lift/Lower Circuit Problems
    79
  - Steering Circuit Problems
    80
- Testing the Hydraulic System
  81
- Adjustments
  116
  - Adjusting Relief Valves
    116
- Service and Repairs
  117
- Filtering the Closed-Loop Traction Circuit
  122
- Priming the Hydraulic Pumps
  124
- Charging the Hydraulic System
  125
- Gear Pump
  127
- Servicing the Gear Pump
  129
- Traction Pump
  133
- Servicing the Traction Pump
  136
- Wheel Motors
  137
- Servicing the Wheel Motor
  139
- Mower Manifold
  141
- Servicing the Mower Manifold
  145
- Reel Motors
  155
- Servicing the Reel Motor
  158
- Front Lift Cylinders
  164
- Servicing the Front Lift Cylinders
  166
- Rear Lift Cylinder
  168
- Servicing the Rear Lift Cylinder
  170
- Steering Control Valve
  173
- Servicing the Steering Control Valve
  176
- Steering Cylinder
  177
- Servicing the Steering Cylinder
  180
- Hydraulic Tank
  183
Chapter 5: Electrical System

187
- General Information
  188
  - Electrical Schematics and Diagrams
    188
- Special Tools
  189
  - Multimeter
    189
  - Battery Terminal Protector
    189
  - Battery Hydrometer
    189
  - Dielectric Gel
    190
- Troubleshooting
  191
- Electrical System Quick Checks
  194
- Testing the Electrical Components
  197
  - Fusible Links
    197
  - Fuses
    198
  - Key Switch
    199
  - Starter Solenoid
    200
  - Hour Meter
    202
  - Seat Switch
    203
  - Neutral and Mow Switches
    204
  - Parking Brake Switch
    206
  - Cutting Unit Raise and Lower Joystick Switches
    207
  - Backlap Switch (Machines with Backlap)
    208
  - Relays
    209
  - Delay Timer (Lower Cutting Units)
    211
  - Hydraulic Solenoid Valve Coils
    212
  - Diodes
    214
- Service and Repairs
  216
  - Caring for the Battery
    216
  - Storing the Battery
    217
  - Servicing the Battery
    217
Chapter 6: Chassis

223
- Specifications
  224
  - Chassis
    224
- General Information
  225
- Special Tools
  226
  - Wheel Hub Puller
    226
- Service and Repairs
  227
  - Front Wheels and Brakes
    227
  - Rear Wheel
    229
  - Caster Fork
    231
  - Cutting Unit Pull Frame Rollers, Pivot Hinges and Lift Arms
    233
Table of Contents

237
- Specifications
  238
  - DPA Cutting Units
    238
- Chapter 7: DPA Cutting Units
  
  239
  - Specifications
    239
  - General Information
    240
    
    Cutting Unit Operator's Manual
    240
    
    Supporting the Cutting Unit When Servicing
    240
  - Special Tools
    241
    
    Gauge Bar Assembly
    241
    
    Cutting Reel Shim
    241
    
    Cutting Performance Paper
    241
    
    Reel Drive Shaft
    241
    
    Backlapping Brush Assembly
    242
    
    Angle Indicator and Magnetic Mount
    242
    
    Bedknife Screw Tool
    243
    
    Diameter/Circumference Measuring Tape
    243
    
    Roller Rebuilding Tools
    243
    
    Turf Evaluator Tool
    244
  - Aftercut Appearance
    245
  - Adjustments
    247
    
    DPA Cutting Unit Characteristics
    247
    
    Leveling the Rear Roller
    248
  - Service and Repairs
    250
    
    Bedbar Assembly
    250
    
    Bedknife
    255
    
    Reel Assembly
    259
    
    Roller Assemblies
    264
    
    Rear Roller Brushes (Optional)
    270
Chapter 8: Belt Driven Groomer (Optional)

279
- Specifications
  280
  - Belt Driven Groomer (Optional)
    280
- General Information
  281
  - Installation Instructions
    281
  - Grooming Performance
    281
- Troubleshooting
  282
- Service and Repairs
  283
  - Replacing the Groomer Drive Belt
    283
- The Groomer Plate Assemblies
  285
- The Groomer Reel
  294
- The Groomer Arm Assemblies
  296
- The Grooming Brushes (Optional)
  298
- Chapter 9: Universal Groomer (Optional)
  
  300
  - Specifications
    300
    
    Universal Groomer
    300
  - General Information
    301
    
    Installation Instructions
    301
    
    Grooming Performance
    301
    
    Troubleshooting
    302
  - Service and Repairs
    303
    
    The Gear Box Assembly
    304
    
    The Idler Assembly
    309
    
    The Groomer Reel
    311
    
    The Height Adjuster Assembly
    314
    
    The Grooming Brush (Optional)
    316
- Appendix A
  
  317
  - Electrical Drawing Designations
    318
  - Hydraulic Schematic (Machines Without Backlap
    319
  - Hydraulic Schematic (Machines with Backlap
    320
  - Electrical Schematic
    321
  - Wire Harness Drawing - Main
    322
  - Wire Harness Diagram - Main
    323
  - Wire Harness - Seat
    324
  - Wire Harness - Engine
    325

Toro Greensmaster 3120 Operator's Manual (48 pages)

2-Wheel Drive Traction Unit

Brand: Toro | Category: Lawn Mower | Size: 3.97 MB

Table of Contents
3
Safety
4
- General Safety
  4
- Safety and Instructional Decals
  4
Setup
8
1 Activating and Charging the Battery

9
2 Installing the Battery

10
3 Installing the Roll Bar

11
4 Installing the Cutting Units

11
5 Marking the Outer Grass Baskets

13
- Product Overview
  14
  - Controls
    14
    
    Choke Lever
    15
    
    Hour Meter
    15
    
    Brake Pedal
    15
    
    Throttle Lever
    15
    
    Ignition Switch
    16
  - Specifications
    17
  - Attachments/Accessories
    17
  - Before Operation
    17
    
    Before Operation Safety
    17
    
    Fuel Specification
    18
    
    Filling the Fuel Tank
    18
    
    Performing Daily Maintenance
    18
  - During Operation
    18
    
    During Operation Safety
    18
    
    Breaking in the Machine
    20
    
    Starting the Engine
    20
    
    Checking the Machine after Starting the Engine
    20
    
    Shutting off the Engine
    20
    
    Checking the Safety-Interlock System
    20
    
    Driving the Machine Without Mowing
    21
    
    Mowing the Green
    22
  - After Operation
    23
    
    After Operation Safety
    23
    
    Inspecting and Cleaning after Mowing
    24
    
    Hauling the Machine
    24
    
    Towing the Machine
    24
6 Adding Rear Ballast and Weight

13
- Kit
  13
7 Reducing the Tire Pressure

14
- Maintenance
  25
  - Maintenance Safety
    25
  - Recommended Maintenance Schedule(S)
    26
    
    Daily Maintenance Checklist
    27
  - Pre-Maintenance Procedures
    28
    
    Removing the Seat Assembly
    28
    
    Raising the Machine
    28
  - Lubrication
    29
    
    Greasing the Machine
    29
    
    Lubricating the Pivot Points
    30
  - Engine Maintenance
    30
    
    Engine Safety
    30
    
    Servicing the Air Cleaner
    30
    
    Servicing the Engine Oil
    31
    
    Replacing the Spark Plugs
    32
  - Fuel System Maintenance
    32
    
    Replacing the Fuel Filter
    32
    
    Inspecting the Fuel Lines and Connections
    32
  - Electrical System Maintenance
    33
  - Electrical System Safety
    33
  - Servicing the Battery
    33
  - Locating the Fuses
    33
- Drive System Maintenance
  34
- Brake Maintenance
  36
  - Burnishing the Brakes
    36
  - Adjusting the Brakes
    36
- Controls System Maintenance
  37
  - Adjusting the Cutting Unit Lift/Drop
    37
  - Adjusting the Lift Cylinders
    37
- Hydraulic System Maintenance
  38
- Cutting Unit Maintenance
  41
  - Blade Safety
    41
  - Checking the Reel-To-Bedknife Contact
    41
  - Setting the Reel Speed
    41
  - Backlapping the Reels
    42
- Storage
  44
  - Storage Safety
    44
  - Preparing the Machine for Storage
    44

Toro Categories

Lawn Mower Lawn Mower Accessories Snow Blower Lawn and Garden Equipment Utility Vehicle

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Toro Greensmaster 3120 Manuals

Toro Greensmaster 3120 Service Manual (326 pages)

Table of Contents

Table of Contents

Chapter 1 :Safety

Chapter 2: Specifications and Maintenance

Table of Contents

Chapter 3: Engine

Chapter 4: Hydraulic System

Chapter 5: Electrical System

Chapter 6: Chassis

Table of Contents

Chapter 7: DPA Cutting Units

Chapter 8: Belt Driven Groomer (Optional)

Chapter 9: Universal Groomer (Optional)

Appendix A

Toro Greensmaster 3120 Operator's Manual (48 pages)

Table of Contents

1 Activating and Charging the Battery

2 Installing the Battery

3 Installing the Roll Bar

4 Installing the Cutting Units

5 Marking the Outer Grass Baskets

6 Adding Rear Ballast and Weight

7 Reducing the Tire Pressure

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Toro Categories