Chrysler 2004 Concorde Service Manual page 1475

LH
HOUSING ASSEMBLY
REMOVAL
(1) Remove headliner (Refer to 23 - BODY/INTE-
RIOR/HEADLINER - REMOVAL).
(2) Disconnect the drain tubes from sunroof hous-
ing (Fig. 2).
(3) Loosen fasteners attaching sunroof housing
assembly.
(4) With the aid of a helper, remove fasteners
attaching sunroof housing assembly to roof panel.
INSTALLATION
(1) With the Glass panel in the fully closed posi-
tion.
(2) With the aid of a helper, raise rear end of sun-
roof housing assembly and guide into position and
start fasteners.
(3) Tighten the fasteners attaching the sunroof
module to roof panel. Tighten the fasteners to 8.5 to
9 N·m (75 to 80 in. lbs.) torque.
(4) Connect the drain tubes to the sunroof housing.
(5) With the aid of a helper move the headliner
through the rear door into position.
(6) Engage headliner rear locating clip.
(7) Connect sunroof harness connector at the
C-post.
(8) Connect wire harness connector along A-post to
fuse panel.
(9) Connect mirror wiring connector.
(10) Connect wire harness connector along A-post
to fuse panel.
(11) Connect battery negative cable.
(12) Move both front seats into proper position.
(13) Test sunroof operation, adjust as necessary.
(14) Finish installing the headliner. Ensure that
door weatherstrips are in position (Refer to 23 -
BODY/INTERIOR/HEADLINER - INSTALLATION).
DRIVE MOTOR
REMOVAL
NOTE:
The sunroof system is timed from the factory so
that the motor shuts off automatically when the
sunroof window reaches a certain position. Extreme
care must be taken when removing the motor, tim-
ing may be thrown off causing possible damage to
the sunroof system. Anytime the motor is removed
from the sunroof assembly the sunroof glass panel
must be in the FULLY CLOSED POSITION or the
unit will be out of time. The drive motor cannot be
reset to the park position after being removed.
Refer to sunroof timing.
(1) Move glass panel to the fully closed position.
(2) Disconnect the control switch wire connector.
(3) Remove headliner as necessary to gain access
to sunroof drive motor (Refer to 23 - BODY/INTERI-
OR/HEADLINER - REMOVAL).
(4) Disconnect the drive motor wire harness con-
nectors (Fig. 3).
Fig. 3 SUNROOF DRIVE MOTOR AND EXPRESS
1 - EXPRESS MODULE
2 - SCREW
(5) Remove drive motor fasteners and remove
motor from the sunroof housing.
INSTALLATION
(1) Ensure that the glass panel is in the fully
closed position before mounting the motor. If motor
fails with the window in the open position the sun-
roof glass panel timing will have to be timed. The
new motor comes in the fully closed position and
with a gage for setting cable timing. Refer to Sunroof
Glass Panel Timing.
(2) Place drive motor into position on the sunroof
housing and install fasteners. (Fig. 3)
(3) Set headliner into position.
(4) Connect express module, drive motor, and con-
trol switch wire connectors.
(5) Test sunroof operation, adjust as necessary.
(6) Finish installing the headliner (Refer to 23 -
BODY/INTERIOR/HEADLINER - INSTALLATION).
(7) Connect the control switch wire connector.
SUNROOF 23 - 105
MODULE