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CSf!)HONDA
9.
ALTERNATOR/STARTER CLUTCH/
~
~
GL1200D·GL1200A
REAR ENGINE COVER
SERVICE INFORMATION
9-1
ALTERNATOR DRIVE SHAFT
TROUBLESHOOTING
9-2
REMOVAL/DISASSEMBLY
9-8
REAR ENGINE COVER REMOVAL
9-3
ALTERNATOR DRIVE SHAFT
INSTALLATION
9-13
REAR ENGINE COVER
DISASSEMBLY
9-4
REAR ENGINE COVER
ROTOR/STARTER
INSTALLATION
9-16
ALTERNATOR
CLUTCH
9-6
SERVICE INFORMATION
GENERAL
• All
maintenance services
and repaires described in this section must be performed with the engine removed off the frame.
•
It is necessary to adjust the drive gear backlash whenever the alternator drive shaft is removed. Improper backlash can
cause abnormal engine noise and requires removal of the engine to adjust.
SPECI F
ICATIO~'
Unit" mm (in)
II
ITEM
STANDARD
SERVICE LIMIT
Pulse generator rotor air gap
0.40-1.10 (0.016-0.043)
-
Alternator drive shaft backlash (At alternator rotor)
0.05 (O.OO2)
.
-
TOROUE VALUES
Alternator rotor lock nut
Alternator drive shaft holder bolt
Starter clutch outer torx bolt
Alternator cover hole cap
Alternator drive shaft bolt (10 mm)
Stator mount screw
Pulse generator rotor bolt
Pulse generator case bolt
TDOLS
Special
Lock nut wrench. 17 x 27 mm
Rotor holder
Damper spring compressor
Common
Attachment, 52 x 55 mm
Attachment, 32 x 35 mm
Pilot, 25 mm
Pilot, 15 mm
Driver
Torx driver bit (T40)
Attachment, 35 mm 1.0.
Driver
80-90 N·m (8.0-9.0 kg-m, 58-65 ft-Ib)
10-14 N·m (1.0-1.4 kg-m, 7-10 ft-Ib)
23-27 N·m (2.3-2.7 kg-m, 17-20 ft-Ib)
10-14 N'm (1.0-1.4 kg-m, 7-10 ft·lb)
45-75 N·m (4.5-7.5 kg-m, 33-54 ft-Ib)
8-12 N·m (0.8-1.2 kg-m, 6-9 ft·lb)
8-12 N·m (0.8-1.2 kg-m, 6-9 ft-Ib)
8-12 N·m (0.8-1.2 kg·m, 6-9 ft·lb)
07907-MC70000 or 07907-4150000
07925-3710000
07964-3710000
07746-0010400
07746-0010100
07746-0040600
07746-0040300
07749-0010000
07703-0010100 or equivalent tool
07746-0030400
07746-0030100
9-1
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Troubleshooting
