Clutch Assembly - Honda Gold Wing GL1200D Shop Manual

CLUTCH
Ci!\HONDA
~GL1200D'GLI200A
'
ASSEMBLY
CAUTION:
RESERVOIR COVER
DIAPHRAGM
f~~
~
' \
~~HOLOER
~
CLUTCH LEVER
PIVOT BOLT
PRIMARY CUP
" I
PISTON AND
l~
ifl!
SECONDARY CUP
SPRING
~
SNAP RING
(@
/BOOT
I~
WASHER
~
/ &
PUSH R o l
PUSH ROD END PIECE
MASTER
CYLINDER
et;~
CLUTCH
n-~"
SWITCH
When iI/stalling the cups, do not allow the lips
to
tum imide out.
CAUTION:
Coat the primary and secondary cups with clean
brake fluid before assembly.
In>tall the spring, primary cup and piston.
Handle the master piston, spn"ng, primary cup
and secondary cup as a set.
Install the snap ring making sure
it
is seated firmly
in the groove. Then install the boot and push rod.
Install the clutch switch, if it was removed.
Place the master cylinder on the handlebar.
Install the holder and the two mounting bolts.
Align the split between the master cylinder and
holder with the punch mark on the handlebar.
Tighten the upper bolt first, then tighten the lower
bolt.
Install the oil hose with the bolt and its two sealing
washers.
TORQUE: 25-35 N·m (2.5-3.5 kg-m, 18-25 ft-Ibl
Install the push rod end piece into the clutch lever
hole and install the clutch lever.
Connect the clutch switch wires to the switch
terminals.
Fill the reservoir and bleed the clutch system.
PUNCH MARK
BOLTS
8-6