Starter Motor Removal - Suzuki GW250 Service Manual

Step 3
1) Measure the starter relay voltage at the starter relay connectors (between Y/G + and B/Y -) when the
starter button is pushed.
Is a voltage OK?
YES Go to Step 4.
• Faulty engine stop switch.
• Faulty clutch lever position switch.
• Faulty GP switch.
• Faulty starter button.
• Faulty ignition switch.
NO
• Faulty side-stand switch.
• Faulty side-stand relay.
• Faulty side-stand diode.
• Poor contact of connector.
• Open circuit in wire harness.
Step 4
1) Check the starter relay. (9-17)
Is the starter relay OK?
YES Poor contact of the starter relay.
NO Faulty starter relay.
Starter motor runs but does not crank the engine
NOTE:
The starter motor runs when the transmission is in neutral, but does not run when the transmission is in any
position other than neutral, with the side-stand up.
Step 1
1) Check the side-stand switch. (9-18)
Is the side-stand switch OK?
YES Go to step 2.
NO Faulty starter clutch.
Step 2
1) Check the starter clutch.
Is the starter clutch OK?
• Open circuit in wire harness.
YES
• Poor contact of connector.
NO Faulty starter clutch.

STARTER MOTOR REMOVAL

• Remove the seat. (8-5)
• Disconnect the battery - lead wire.
• Disconnect the starter motor lead wire 1.
• Remove the starter motor 2.
ELECTRICAL SYSTEM 9-13