Caliper Reassembly - Suzuki GW250 Service Manual

CALIPER REASSEMBLY

Reassemble the caliper in the reverse order of disassembly. Pay
attention to the following points:
• Wash the caliper bores and pistons with specified brake fluid.
Particularly wash the dust seal grooves and piston seal
grooves.
 Specification and classification: DOT 4
* Wash the caliper components with fresh brake fluid
before reassembly. Never use cleaning solvent or
gasoline to wash them.
* Do not wipe the brake fluid off after washing the
components.
* When washing the components, use the specified
brake fluid. Never use different types of fluid or
cleaning solvent such as gasoline, kerosine or the
others.
• Apply the brake fluid to new piston seals 1 and new dust
seals 2.
 Specification and classification: DOT 4
• Install the each seal as shown in the illustration.
1 Piston seal
2 Dust seal
3 Caliper body
• Apply grease to the brake caliper sliding pins.
 99000-25100: SUZUKI SILICONE GREASE or equivalent
• Install the brake pads. (8-53)
CHASSIS 8-57