Caliper Installation; Brake Disc Inspection; Master Cylinder Removal And Disassembly - Suzuki GW250 Service Manual

CALIPER INSTALLATION

Install the caliper in the reverse order of removal. Pay attention
to the following points:
• Install the brake pads and tighten the brake caliper mounting
bolt 1 to the specified torque. (8-65)
 Rear brake caliper mounting bolt:
• Install the brake hose with union bolt and new seal washers.
• After setting the brake hose union to the stopper, tighten the
union bolt 2 to the specified torque.
 Brake hose union bolt: 23 N·m (2.3 kgf-m, 16.5 lbf-ft)
• Bleed air from the brake system after installing the caliper.
(2-21 to -22)

Brake fluid, if it leaks, will interfere with safe running
and discolor painted surfaces. Check the brake hose
and hose joints for cracks and fluid leakage.

BRAKE DISC INSPECTION

• Inspect the rear brake disc in the same manner as the front
brake disc. (8-58)
 Rear disc thickness: Service Limit: 4.0 mm (0.16 in)
Rear disc runout: Service Limit: 0.30 mm (0.012 in)
MASTER CYLINDER REMOVAL AND DISAS-
SEMBLY
• Remove the brake fluid reservoir mounting bolt 1.
• Drain brake fluid. (8-65)
23 N·m (2.3 kgf-m, 16.5 lbf-ft)
CHASSIS 8-69