Manual Transmission - Honda EP3 Service Manual

Manual Transmission
S p e c i a l T o o l s
Transmission Fluid Inspection
a n d R e o 1 a c e m e n t . . . . . . . . . . . . . . . . . . . - .
Back-Up Light Switch Test ..........
Transmission Removal
Transmission Installation ...........
Transmission Disassemblv ........
Reverse Shift Fork Clearance
lnsoection
Change Lever Clearance
lnsoection
Change Lever Assembly
Disassembly/Reassembly .......
Shift Forks Clearance
Inspection
Shift Forks
Disassembly/Reassembly .......
Mainshaft Assemblv
Clearance Inspection
Mainshaft Disassembly
Mainshaft lnsoection
Mainshaft Reassembly
Countershaft Assemblv
Clearance Inspection
Countershaft Disassembly .........
Countershaft Inspection .............
Countershaft Reassembly ..........
Synchro Sleeve and Hub
Inspection and Reassembly ....
Synchro Ring and Gear
Insoection ....... 13-39
Mainshaft Bearing and Oil Seal
R e p l a c e m e n t . . . . . . . . . . . . . . . . . . . . . . . . , . . . 1 3 - 4 1
Cou ntershaft Bearing
ReDlacement .. 13-42
Mainshaft Thrust Clearance
Adiustment
..... 13-43
Transmission Reassemblv ......... 13-46
Gearshift Mechanism
R e p l a c e m e n t . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 3 - 5 1
M/T Differential
Comoonent Location Index ........ 13-52
Backlash Inspection ..................... 13-53
Final Driven Gear/Carrier
Replacement .. 13-53
Carrier Bearings Replacement ... 13-54
Oil Seal Replacement .................. 13-55
Differential Thrust Clearance
Adiustment ..... 13-56
13-2
| 5-J
t J - 5
13-4
I J-at
1 3 - 1 4
13- 19
13- 19
13-20
13-21
13-22
13-23
't3-25
13-26
| 5-2.5
1 3 - 3 1
13-32
13-33
13-34
13-39