Cylinder Head Cover Lnstallation - Honda EP3 Service Manual

1 4 . I n s t a l l t h e w a t e r b v p a s s h o s e .
1 5 . I n s t a l l t h e a i r c l e a n e r h o u s i n g ( s e e s t e p 3 7 o n p a g e
5 - 1 5 ) .
1 6 . I n s t a l l t h e i n t a k e m a n i f o l d ( s e e p a g e 9 - 5 ) .
1 7 . I n s t a l l t h e e x h a u s t m a n i f o l d ( s e e p a g e 9 - 7 ) .
' 1 8 .
I n s t a l l t h e c a m c h a i n ( s e e p a g e 6 - 1 5 ) .
1 9 . A d j u s t t h e v a l v e c l e a r a n c e ( s e e p a g e 6 - 9 ) .
2 0 . I n s t a l l t h e d r i v e b e l t ( s e e p a g e 4 - 2 6 ) .
21. Clean the battery posts and cable terminals with
s a n d p a p e r , t h e n a s s e m b l e t h e m a n d a p p l y g r e a s e
to prevent corrosion.
2 2 . A f t e r i n s t a l l a t i o n , c h e c k t h a t a l l t u b e s , h o s e s a n d
connectors are installed correctly.
2 3 . I n s p e c t f o r f u e l l e a k s . T u r n t h e i g n i t i o n s w i t c h O N
{ll) {do not operate the starter) so that the fuel pump
runs for about 2 seconds and pressurizes the fuel
line. Repeat thls operation two or three times, then
c h e c k f o r f u e l l e a k a g e a t a n y p o i n t i n t h e f u e l l i n e .
24. Refillthe radiator with engine coolant, and bleed
air from the cooling system with the heater valve
open (see page 10-6).
2 5 . I n s p e c t t h e i d l e s p e e d ( s e e p a g e 1 1 - ' 1 3 8 ) .
2 6 . I n s p e c t t h e i g n i t i o n t i m i n g ( s e e p a g e 4 - 1 7 ) .
Gylinder Head Cover lnstallation
1. Thoroughly clean the head cover gasket and the
groove.
2. Installthe head cover gasket (A) in the groove of
t h e c y l i n d e r h e a d c o v e r ( B ) .
Check that the mating surfaces are clean and dry.
Apply liquid gasket. P/N 08718-0009, on the chain
case and the No.5 rocker shaft holder mating areas.
NOTE: Do not install the parts if 5 minutes or more
have elapsed since applying liquid gasket. Instead,
reapply liquid gasket after removing old residue.
(cont'd)
6-41