Table Of Contents - Honda EP3 Service Manual

Table of Contents

Introduction4
How To Use This Manual4
Safety Messages4
General Information6
Table Of Contents6
Chassis And Paint Codes - 2002 Model7
Vehicle Identification Number7
Engine Number7
Paint Code7
Chassis And Paint Codes - 2003 Model8
Transmission Number8
Identification Number Locations9
Warning/Caution Label Locations10
Passenger's Compartment10
Steering Wheel10
Under-Hood Emission Control Label12
Emission Group Ldentification12
Engine And Evaporative Families12
Lift And Support Points13
Frame Hoist13
Floor Jack13
Safety Stands13
Towing14
Parts Marking15
Specifications18
Standards And Service Limits19
Engine Electrical19
Engine Assembly19
Cylinder Head20
Standards/Service Limits21
Enqine Block21
Engine Lubrication22
Cooling22
Fuel And Emission23
Clutch23
Manual Transmission And M/T Differential24
Steering26
Suspension26
Brakes27
Air Conditioning27
Design Specifications28
Body Specifications31
Maintenance34
Lubricants And Fluids35
Maintenance Schedule37
Listed By Distance/Time For Normal Conditions37
Listed By Distance/Time For Severe Conditions39
Listed By Maintenance Item For Normal Conditions41
Listed By Maintenance Ltem For Severe Conditions42
Special Tools45
Starting System46
Component Location Index46
Circuit Diagram47
Starter Circuit Troubleshooting48
Clutch Interlock Switch Test49
Starter Solenoid Test50
Starter Performance Test51
Starter Replacement52
Starter Overhaul53
Lgnition System Component Location Index58
Ignition System: Circuit Diagram59
Lgnition Timing Inspection60
Lgnition Coil Removal/Lnstallation61
Spark Plug Inspection62
Charging System: Component Location Index63
Charging Circuit Troubleshooting65
Charging System Indicator Test65
Alternator And Regulator Circuit Test66
Alternator Control System Test67
Drive Belt Inspection69
Drive Belt Replacement69
Drive Belt Auto-Tensioner Inspection70
Drive Belt Auto-Tensioner Replacement71
Alternator Replacement72
Alternator Overhaul73
Exploded View73
Cruise Control: Component Location Index79
Cruise Control: Circuit Diagram80
Symptom Troubleshooting Index81
Cruise Control81
Cruise Control Unit Input Test83
Main Switch Test/Replacement85
Set/Resume/Cancel Switch Test/Replacement85
Cruise Control Actuator Test86
Cruise Control Actuator/Cable Replacement87
Actuator Cable Adjustment88
Clutch Pedal Position Switch Test88
Engine Mechanical90
Engine Removal91
Engine Lnstallation98
Cylinder Head: Special Tools107
Cylinder Head: Component Location Lndex108
Engine Compression Inspection111
Wec Rocker Arms Test112
Vtg Actuator Inspection113
Valve Glearance Adiustment114
Valve Clearance Adjustment115
Crankshaft Pulley Removal And Installation116
Cam Chain Removal117
C A M C H A I N R E M O V A117
Cam Chain Installation120
C A M C H A I N I N S T A L L A T I O120
Auto-Tensioner Removal/Installation124
Auto-Tensioner Removal/1Nsta11Ation125
Chain Case Oil Seal Installation126
Cyf Inder Head Cover Removal127
Cylinder Head Removal128
Vtc Actuator, Exhaust Camshaft Sprocket Replacement129
Cylinder Head Inspection For Warpage130
Rocker Arm Assembly Removal131
Rocker Arms And Shafts Disassembly/Reassembly132
Rocker Arms And Shafts Inspection133
Camshaft Inspection134
Valves, Springs, And Valve Seals Removal136
Valve Inspection137
Valve Stem-To-Guide Clearance Inspection137
Valve Guide Replacement138
Valve Seat Reconditioning140
Valves, Springs, And Valve Seals Installation142
Rocker Arm Assembly Installation143
Cylinder Head Cover Installation144
Cylinder Head Cover Lnstallation146
Engine Block151
Connecting Rod And Crankshaft End Play Inspection154
Crankshaft Main Bearing Replacement155
Main Bearing Clearance Inspection155
Main Bearing Selection156
Connecting Rod Bearing Replacement157
Rod Bearing Clearance Lnspection157
Rod Bearing Selection158
O I L P A N R E M O V A160
Oil Pan Removal160
Crankshaft And Piston Removal161
Crankshaft Inspection163
Block And Piston Inspection164
Cylinder Honing166
Piston, Pin And Connecting Rod Replacement167
Piston Ring Replacement170
Piston Lnstallation172
If The Crankshaft Is Already Installed172
If The Crankshaft Is Not Installed172
Connecting Rod Bolt Inspection173
Crankshaft Installation173
Oil Pan Lnstallation176
Transmission End Grankshaft Seal Installation - In Car177
Engine Lubrication: Special Tools181
Engine Lubrication: Component Location Index182
Oil Pressure Switch Test183
Oil Pressure Test183
Engine Oil Replacement184
Engine Oil Filter Replacement185
Oil Filter Feed Pipe Replacement186
Oil Pump Overhaul: Exploded View187
Oil Pump Removal188
Oil Pump Inspection189
Balancer Shaft Inspection190
Oil Pump Installation193
Oif Pressure Switch Replacement195
Intake Manifold And Exhaust System199
Lntake Manifold Removal And Installation199
Exhaust Manifold Removal And Installation204
Exhaust Pipe And Muffler Replacement205
Engine Cooling208
Cooling System: Component Location Index209
Radiator Cap Test210
Fan Motor Test211
Thermostat Test211
Water Pump Inspection212
Water Pump Replacement212
Coolant Check213
Coolant Replacement213
Thermostat Replacement215
Water Passage Installation216
Water Outlet Lnstallation216
Radiator And Fans Replacement217
Fan Controls: Component Location Index218
C O M P O N E N T L O C A T I O N I N D E218
Radiator Fan Circuit Troubleshooting221
Radiator Fan Switch Circuit Troubleshooting (Open)223
Radiator Fan Switch Circuit Troubleshooting (Short)223
Radiator Fan Switch Test224
Radiator Fan Switch Replacement224
Fuel And Emissions226
Fuel And Emissions Systems: Special Tools227
General Troubleshooting Information228
Intermittent Failures228
Opens And Shorts228
How To Use The Pgm Tester Or A Scan Tool228
How To Reset The Ecm229
How To Remove The Ecm For Testing229
How To End A Troubleshooting Session (Required After Any Troubleshooting)229
How To Troubleshoot Circuits At The Ecm230
Ecm Updating And Substitution For Testing231
Dtc Troubleshooting Index232
System Descriptions237
Electronic Control System237
Ecm Data238
S H O R239
Ecm Electrical Connections240
Ecm Inputs And Outputs At Connector A (31P)244
Ecm Inputs And Outputs At Connector B (24P)246
Ecm Lnputs And Outputs At Connector E (31P)247
Vacuum Hose Routing249
Pgm-Fi System251
Vtec/Vtc254
System Diagram256
Idle Control System257
Fuel Supply System257
Intake Air System258
Catalytic Converter System259
Positive Crankcase Ventilation (Pcv) System259
Evaporative Emission (Evap) Control System260
Idle Control System Diagram261
Evaporative Emission (Evap) Control Diagram262
Ecm Circuit Diagram263
Fuel And Emissions Systems271
How To Set Readiness Codes271
Malfunction Lndicator Lamp (Mll) Indication (In Relation To Readiness Codes)271
Catalytic Converter Monitor And Readiness Code271
Evaporative Emissions (Evap) Control System Monitor And Readiness Code272
Air Fuel Ratio (A/F) Sensor Monitor And Readiness Code272
Air/Fuel Ratio (A/F) Sensor Heater Monitor Readiness Code272
Misfire Monitor And Readiness Code273
Fuel System Monitor And Readiness Code273
Comprehensive Component Monitor And Readiness Code273
Pgm-Fi System: Component Location Index274
Dtc Troubleshooting277
Dtc P0107: Map Sensor Circuit Low Voltage277
Dtc P0108: Map Sensor Circuit High Voltage278
Dtc Pl128: Map Sensor Signal Lower Than Expected279
Dtc Pl129: Map Sensor Signal Higher Than Expected279
Dtc P0112: Iat Sensor Circuit Low Voltage280
Dtc P0113: Iat Sensor Circuit High Voltage281
Dtc P0116: Ect Sensor Range/Performance Problem282
Dtc P0117: Ect Sensor Circuit Low Voltage283
Dtc P0118: Ect Sensor Circuit High Voltage284
Dtc P0122: Tp Sensor Circuit Low Voltage285
Dtc P0123: Tp Sensor Circuit High Voltage287
Dtc Pl121: Tp Sensor Signal Lower Than Expected288
Dtc P1122: Tp Sensor Signal Higher Than Expected288
Dtc P0128: Cooling System Malfunction289
Dtc P0134: A/F Sensor (Sensor 1) No Activity Detected290
Dtc P0137: Secondary Ho2S (Sensor 2) Circuit Low Voltage290
Dtc P0138: Secondary Ho2S (Sensor 2) Circuit High Voltage291
Dtc P0139: Secondary Ho2S (Sensor 2) Slow Response292
Dtc P0141: Secondary Ho2S (Sensor 2) Heater Circuit Malfunction293
Dtc P0171: Fuel System Too Lean295
Dtc P0172: Fuel System Too Rich295
Dtg P0325: Malfunction In Knock Sensor Circuit302
Dtc P0335: Ckp Sensor No Signal303
Dtc P0336: Ckp Sensor Intermittent Interruption303
Dtc P0500: Vss Circuit Malfunction305
Dtc P0563: Ecm Power Source Circuit Unexpected Voltage306
Dtg Pl106: Baro Sensor Range/Perfomance Problem308
Dtc Pl107: Baro Sensor Circuit Low Voltage308
Dtc Pl108: Baro Sensor Circuit High Voltage308
Dtc Pl157: Ay'f Sensor (Sensor 1) Range/Performance Problem309
Dtc Pl158: A/F Sensor (Sensor 1) Afs -Terminal Low Voltage310
Dtc Pl159: A/F Sensor (Sensor 1) Afs + Terminal Low Voltage311
Dtc Pl163: A/F Sensor (Sensor 1 ) Slowresponse313
Dtc Pl164: A/F Sensor (Sensor 1) Circuit Range/Performance Problem313
Dtc Pl166: A/F Sensor (Sensor 1) Heater Circuit Malfunction314
Dtc Pl167: A/F Sensor (Sensor 1) Heater Circuit Malfunction316
Dtc Pl297: Eld Circuit Low Voltage317
Dtc Pl298: Eld Circuit High Voltage318
Dtc Pl361: Camshaft Position (Cmp) Sensor B (Tdc Sensor) Intermittent Interruption320
Dtc Pl362: Camshaft Position (Cmp) Sensor B (Tdc Sensor) No Signal320
Dtc Pl607: Malfunction In Ecm Internal Circuit321
Mil Circuit Troubleshooting322
Dlc Circuit Troubleshooting334
Injector Replacement336
A/F Sensor Replacement338
Secondary Ho2S Replacement338
Ect Sensor Replacement339
Cmp Sensor B (Tdc Sensor) Replacement339
Iat Sensor Replacement340
Knock Sensor Replacement340
Ckp Sensor Replacement341
Vtec/Vtc: Component Location Index344
Vtec/Vtc: Dtc Troubleshooting345
Dtc P0010: Vtc Oil Control Solenoid Valve Malfunction345
Dtc P0011: Vtc System Malfunction346
Dtc P0340: Cmp Sensor A No Signal348
Dtg P0344: Cmp Sensor A Intermittent Interruption348
Dtc P0341: Vtc Phase Gap349
Dtc Pl259: Vtec System Malfunction350
Vtc Oilcontrol Solenoid Valve Removal/Test354
Cmp Sensor A Replacement355
Vtec Solenoid Valve Removal/Inspection355
Idle Gontrol System: Component Location Index358
Dtc P0505: Ldle Control System Malfunction359
Dtc Pl519: Iac Valve Circuit Malfunction360
A/C Signal Circuit Troubleshooting362
Alternator Fr Signal Circuit Troubleshooting363
Electrical Power Steering (Eps) Signal Circuit Troubleshooting364
Brake Pedal Position Switch Signal Circuit Troubleshooting366
Ldle Speed Lnspection367
Ecm Ldle Learn Procedure368
Fuel Supply System: Component Location Index369
Fuel Pump Circuit Troubleshooting370
Fuel Pressure Relieving373
Fuel Pressure Test374
Fuel Line Inspection375
Fuel Line/Ouick-Connect Fittings Precaution377
Fuel Line/Ouick-Connect Fittings Removal378
Fuel Line/Ouick-Connect Fittings Lnstallation379
Fuel Pressure Regulator Replacement381
Fuel Filter Replacement381
Fuel Pump/Fuel Gauge Sending Unit Replacement382
Fuel Pulsation Damper Replacement383
Fuel Tank Replacement384
Fuel Gauge Sending Unit Test385
Low Fuel Indicator Test387
Intake Air System: Component Location Index390
Throttle Body Test391
Intake Air Bypass Control Thermal Valve Test392
Air Cleaner Replacement393
Air Cleaner Element Replacement393
Throttle Cable Adjustment394
Throttle Cable Removal/Lnstallation395
Throttle Body Removal/Lnstallation396
Throttle Body Disassembly/Reassembly397
Dtc P0420: Catalytic System Efficiency Below Threshold400
Pcv System401
Dtc P1505: Pcv Air Leakage401
Pcv Valve Inspection And Test402
Pcv Valve Replacement402
Evap System: Component Location Index403
Dtc P0451: Ftp Sensor Range/Performance Problem404
Dtc P0452: Ftp Sensor Circuit Low Voltage405
Dtc P0453: Ftp Sensor Circuit High Voltage406
Evap System407
Dtc Pl456: Evap Control (Fuel Tank System)408
Dtc Pl457: Evap Control System (Evap Canister System)413
Evap Two Way Valve Test419
Fuel Tank Vapor Control Valve Test420
Float Test420
Valve Test420
Evap Canister Replacement422
Fuel Tank Vapor Control Valve Replacement422
Transaxle424
Clutch: Special Tools427
Clutch: Component Location Index428
Clutch Pedal, Clutch Pedal Position Switch, And Clutch Interlock Switch Adjustment429
Clutch Master Cylinder Replacement430
Slave Cylinder Replacement432
Clutch Replacement434
Pressure Plate And Glutch Disc Removal434
Flywheel Inspection436
Flywheel Replacement436
Clutch Disc And Pressure Plate Installation437
Release Bearing Replacement438
Manual Transmission440
Manual Transmission: Special Tools441
Specialtools441
Transmission Fluid Inspection And Replacement442
Back-Up Light Switch Test442
Transmission Removal443
Transmission Installation447
Transmission Disassembly453
Exploded View-Clutch Housing453
Exploded View-Transmission Housing454
Reverse Shift Fork Clearance Inspection458
Change Lever Clearance Inspection458
Change Lever Assembly Disassembly/Reassembly459
Shift Forks Clearance Inspection460
Shift Forks Disassembly/Reassembly461
Mainshaft Assembly Clearance Inspection462
Mainshaft Disassembly464
Mainshaft Inspection465
Mainshaft Reassembly: Exploded View467
Countershaft Assembly Clearance Lnspection470
Countershaft Disassembly471
Countershaft Inspection472
Countershaft Reassembly: Exploded View473
Synchro Sleeve And Hub Inspection And Reassembly478
Synchro Ring And Gear Inspection478
Mainshaft Bearing And Oil Seal Replacement480
Countershaft Bearing Replacement481
Mainshaft Thrust Clearance Adiustment482
Transmission Reassembly485
Gearshift Mechanism Replacement490
M/T Differential: Component Location Index491
Backlash Lnspection492
Final Driven Gear/Carrier Replacement492
Carrier Bearings Replacement493
Oil Seal Replacement494
Differential Thrust Clearance Adjustment495
Driveline/Axle498
Driveline/Axle: Special Tools499
Driveshaft Inspection500
Driveshafts Removal500
Driveshafts Disassembly502
Inboard Joint Side502
Outboard Joint Side504
Dynamic Damper Replacement505
Driveshafts Reassembly: Exploded View506
Lnboard Joint Side508
Driveshafts Installataon514
Lntermediate Shaft Removal516
Intermediate Shaft Disassembly517
Intermediate Shaft Reassembly: Exploded View519
Intermediate Shaft Installation521
Steering: Special Tools525
Steering: Component Location Index526
Steering Wheel Rotational Play Check527
Power Assist Check527
Steering Linkage And Gearbox Inspection528
Steering Wheel Removal529
Steering Wheel Disassembly/Reassembly530
Steering Wheel Installation531
Steering Column Removal And Installation532
Steering Column Inspection534
Steering Lock Replacement535
Rack Guide Adjustment536
Electrical Power Steering (Eps)538
Eps Components: Special Tools539
Eps Components: Component Location Index540
Eps Indicator541
Self-Diagnosis541
Diagnostic Trouble Code (Dtc)541
How To Troubleshoot Eps Dtcs542
How To Retrieve Eps Dtcs542
Honda Pgm Tester Method542
Service Check Signal Circuit Method542
How To Clear Eps Dtcs543
Honda Pgm Tesler Method543
Eps Gontrol Unit Inputs And Outputs At Connector A (2P)547
Eps Control Unit Inputs And Outputs At Connector B (2P)547
Eps Gontrol Unit Inputs And Outputs At Connestor C (20P)548
Eps Components: Circuit Diagram549
Dtc 12: Torque Sensor T/Sig551
Dtc 16: Torque Sensor Vt3 And Vt6552
Dtc 17: Torque Sensor Vccl/2554
Dtc 22: Vehicle Speed Sensor Signal556
Dtc 23: Engine Speed Signal556
Dtc 37: Eps Control Unit Internal Circuit (Lnput Circuit For Motor Voltage)558
Dtc 41: Voltage For Motor559
Dtc 42,45: Motor Driven Current561
Dtc 43: Motor Driven Current Is Excessively High564
Dtc 47: Eps Control Unit Lnternal Circuit (Power Relay)565
Dtc 50: Eps Control Unit Internal Circuit (Cpu Or Microcomputer)566
Dtc 51: Eps Control Unit Internal Circuit (Eeprom)566
Dtc 62: Eps Control Unit Internal Circuit (Fail-Safe Relay Stuck On)567
Dtc 64: Battery Voltage Is Excessively Low (Fail-Safe Relay Contact Failure And Motor Voltage Fall Off)567
Dtc 66,68: Eps Control Unit Lnternal Circuit568
Dtc 67: Torque Sensor L/F Circuit568
Dtc 69: Eps Control Unit Internal Circuit569
Motor Removal/Lnstallation572
Steering Gearbox Removal574
Steering Gearbox Overhaul: Exploded View578
Steering Gearbox Installation586
Eps Control Unit Removal/Installation590
Tie-Rod Ball Joint Boot Replacement590
Front And Rear Suspension: Special Tools593
Component Location Index: Front Suspension594
Wheel Alignment595
Pre-Alignment Checks595
Front Caster Lnspection595
Front Camber Inspection596
Front Camber Adjustment596
Rear Camber Inspection597
Front Toe Inspection/Adjustment598
Rear Toe Inspection/Adiustment598
Wheel Bearing End Play Inspection599
Turning Angle Inspection599
Wheel Runout Inspection600
Ball Joint Removal601
Front Suspension602
Knuckle/Hub/Wheel Bearing Replacement: Exploded View602
Ball Joint Boot Replacement607
Stabilizer Bar Replacement608
Stabilizer Link Removal/Lnstallation 1 8 - 1609
Lower Arm Removal/Lnstallation610
Damper/Spring Replacement: Exploded View611
Rear Suspension617
Hub Bearing Unit Replacement: Exploded View617
Knuckle Replacement619
Stabilizer Link Removal/Lnstallation622
Upper Arm Removal/Lnstallation623
Trailing Arm Removal/Lnstallation624
Damper/Spring Replacement625
Conventional Brake Components: Special Tools631
Conventional Brake Components: Component Location Index632
Brake System Inspection And Tests633
Brake Pedaland Brake Pedalposition Switch Adjustment635
Pedal Height635
Pedal Free Play635
Parking Brake Check And Adiustment636
Adjustment636
Brake System Bleeding637
Brake System Indicator Circuit Diagram638
Parking Brake Switch Test639
Brake Fluid Level Switch Test639
Front Brake Pads Inspection And Replacement640
Front Brake Disc Lnspection642
Runout642
Thickness And Parallelism642
Front Brake Caliper Overhaul643
Master Cylinder Replacement644
Master Cylinder Inspection645
Brake Booster Pushrod Clearance Adjustment645
Brake Boostertest647
Functional Test647
Leak Test647
Brake Booster Replacement648
Rear Brake Pads Inspection And Replacement649
Rear Brake Disc Inspection651
Rear Brake Caliper Overhaul652
Brake Hoses And Lines Inspection653
Brake Hose Replacement654
Parking Brake Cable Replacement: Exploded View655
Abs Gomponents: Component Location Index659
Abs Indicator660
Kickback660
Pump Motor660
How To Troubleshoot Abs Dtcs661
How To Retrieve Abs Dtcs661
Service Check Signal (Scs) Circuit Method661
Abs (Anti-Lock Brake System) Components661
How To Clear Abs Dtcs662
Abs Control Unit Inputs And Outputs For 31P Connector665
System Description665
Features667
Grip Force Of Tire And Road Surface667
Abs Control Unit668
Abs Modulator669
Wheel Sensors670
Wheel Speed And Modulator Control670
Abs Gomponents: Circuit Diagram671
Dtc 11, 13, 15, 17: Wheel Sensor (Open/Short To Body Ground/Short To Power)674
Dtc12,14, 16, 18: Wheel Sensor Pulse Signal675
Dtc 21: Continuous Operation (Chipped Pulser)676
Dtc 31, 32. 33, 34, 35, 36, 37, 38: Solenoid677
Dtc 51: Motor Locked677
Dtg 52: Motor Stuck Off678
Dtc 53: Motor Stuck On679
Dtc 54: Main Relay Stuck Off680
Dtc 61: Lg2 Voltage680
Dtc 81: Cpu (Central Processing Unit)681
Abs Indicator Does Not Come On681
Abs Indicator Circuit Troubleshooting681
Abs Indicator Does Not Go Off682
Abs Indicator Circuittroubleshooting683
Brake System Indicator Gircuit Troubleshooting684
Brake System Indicator Does Not Come On684
Brake System Indicator Does Not Go Off684
Abs Modulator-Control Unit Removal And Lnstallation686
Wheel Sensor Inspection688
Wheel Sensor Replacement688
Body691
Doors: Component Location Index693
Door Panel Removal/Lnstallation695
Door Outer Handle Replacement697
Door Latch Replacement698
Door Glass And Regulator Replacement700
Door Sash Trim Replacement701
Door Glass Outer Weatherstrip Replacement701
Door Weatherstrip Replacement702
Door Glass Adjustment702
Door Position Adiustment703
Door Striker Adjustment704
Mirrors: Component Location Index705
Power Mirror Replacement706
Mirror Holder Replacement706
Rearview Mirror Replacement707
Glass: Component Location Index708
Windshield Replacement710
Rear Window Replacement716
Ouarter Glass Replacement720
Moonroof: Component Location Index728
Moonroof: Symptom Troubleshooting Index729
Glass Height Adjustment730
Glass Replacement730
Wind Deflector Replacement731
Drain Channel Replacement732
Sunshade Replacement733
Motor Replacement734
Frame And Drain Tube Replacement735
Drain Channel Slider And Cable Assembly Replacement737
Limit Switch Adjustment739
Fully Closed Position Adiustment739
Auto-Stop Position Adiustment740
Closing Force And Opening Drag Check741
Interior Trim: Component Location Index742
Trim Removal/Lnstallation Door Area743
Trim Removal/Lnstallation - Rear Side Area744
Trim Removal/Lnstallation - Cargo Floor Area745
Trim Removal/Lnstallation - Hatch Area746
Headliner Removal/Installation747
Carpet Replacement748
Consoles, Front And Rear748
Consoles750
Console, Front And Rear Removal/Lnstallation750
Front Console Disassembly/Reassembly751
Instrument Panel Removal/Lnstallation752
Driver's Dashboard Lower Cover Removal/Lnstallation752
Driver's Dashboard Under Cover Removal/Lnstallation753
Driver's Pocket Removal/Lnstallation753
Shift Lever Trim Removal/Installation754
Dashboard755
Dashboard Center Panel Removal/Lnstallation755
Passenger's Dashboard Lower Cover Removal/Installation756
Glove Box Removal/Installation756
Beverage Holder Removal/Lnstallation757
Dashboard Side Vent Removal/Installation757
Passenger's Tray Removal/Lnstallation758
Dashboard Removal/Lnstallation759
Driver's Side760
Middle Portion760
Steering Hanger Beam Replacement761
Fastener Locations762
Seats: Component Location Index763
Front Seat Removal/Lnstallation764
Front Seat Disassembly/Reassembly - Driver's766
Front Seat Disassembly/Reassembly - Passenger's767
Front Seat Cover Replacement768
Seat-Back Cover768
Seat Cushion Cover771
Rear Seat Removal/Lnstallation773
Rear Seat-Back Latch Replacement774
Rear Seat-Back Striker Replacement774
Rear Seat-Back Cover Replacement775
Rear Seat Cushion Cover Replacement777
Bumpers778
Front Bumper Removal/Lnstallation778
Rear Bumper Removal/Lnstallation779
Hood780
Hood Seal Replacement781
Hood Insulator Replacement782
Hatch: Adjustment783
Hatch Support Strut Replacement784
Hatch Weatherstrip Replacement785
Fuel Fill Door786
Exterior Trim787
Front Grille Replacement787
Cowl Covers Replacement788
A-Pillar Corner Trim Replacement789
Roof Molding Replacement790
Rear License Trim Replacement791
Hatch Spoiler Replacement792
Emblem Replacement793
Fenderwell795
Front Inner Fender Replacement795
Front Fender Fairing Replacement796
Fuel Pipe Protector Replacement797
Rear Air Outlet Replacement797
Openers: Component Location Index798
Hood Opener Cable Replacement799
Fuel Fill Door Opener Cable Replacement800
Hood Latch Replacement801
Fuel Fill Door Opener Replacement802
Hatch Handle Replacement803
Hatch Latch Replacement803
Hatch Lock Cylinder Replacement804
Frame805
Subframe Replacement805
Subframe Torque805
Frame Stiffener, Brace, And Gusset Replacement806
Frame Stiffener, Brace, And Gusset Torque806
Frame Repair Chart807
Top View807
Side View809
Hvac (Heating, Ventilation, And Air Conditioning)812
Heating And Air Conditioning: Component Location Index814
A/C Service Tips And Precautions817
A/C Refrigerant Oil Replacement817
How To Retrieve A Dtc819
Heater Control Panel Inputs And Outputs822
Heating And Air Conditioning: Circuit Diagram825
Dtc 7: An Open In The Air Mix Control Motor Circuit827
Dtc 8: A Short In The Air Mix Control Motor Circuit827
Dtc 9: A Problem In The Air Mix Control Linkage, Door, Or Motor828
Dtc 10: An Open Or Short In The Mode Control Motor Circuit829
Dtc 11: A Problem In The Mode Control Linkage, Doors, Or Motor830
Dtc 12: A Problem In The Blower Motor Circuit831
Dtc 14: An Open In The Evaporator Temperature Sensor Circuit834
Dtc 15: A Short In The Evaporator Temperature Sensor Circuit835
Recirculation Control Motor Circuit Troubleshooting836
Heater Control Power And Ground Circuits Troubleshooting838
Condenser Fan Circuit Troubleshooting839
Radiator And Condenser Fans Common Circuit Troubleshooting840
Compressor Clutch Circuit Troubfeshooting841
A/C Pressure Switch Circuit Troubleshooting843
A,/C Pressure Switch Circuit Troubleshooting843
Air Mix Control Motor Test845
Air Mix Control Motor Replacement845
Mode Control Motor Test846
Mode Control Motor Replacement846
Recirculation Control Motor Test847
Recirculation Control Motor Replacement847
Evaporator Temperature Sensor Replacement848
Evaporator Temperature Sensor Test848
Power Transistor Test849
Heater Control Panel And Push Switch Assembly Removal And Installation849
Dust And Pollen Filter Replacement850
Blower Unit Removal And Installation850
Blower Unit Components Replacement852
Evaporator Core Replacement853
Heater Unit/Core Replacement854
Evaporator Core854
Heater Unit/Core855
Heater Valve Cable Adjustment857
Compressor Replacement858
Compressor Clutch Check859
Compressor Clutch Overhaul860
Compressor Thermal Protector Replacement862
Compressor Relief Valve Replacement862
Condenser Replacement863
Refrigerant Recovery864
System Evacuation865
System Charging866
Refrigerant Leak Test867
A/C System Tests868
Pressure Test868
Performance Test869
Body Electrical871
Body Electrical: Special Tools873
Tips And Precautions874
Before Troubleshooting874
Handling Connectors874
Handling Wires And Harnesses875
Testing And Repairs876
Five-Step Troubleshooting877
Wire Color Codes877
Relay And Control Unit Locations878
Engine Compartment878
Rear And Roof882
Door And Seat883
Connectors And Harnesses884
Connector Index884
Connector To Harness Lndex885
Battery Ground Cable885
Engine Ground Cable885
Starter Subharness886
Engine Wire Harness887
Engine Compartment Wire Harness (Right Branch)889
Engine Compartment Wire Harness (Left Branch)891
Eps Subharness895
Dashboard Wire Harness A (Left Branch)897
Dashboard Wire Harness A (Right Branch)899
Dashboard Wire Harness B901
Ecm Wire Harness903
Floor Wire Harness (Front Side)905
Roof Wire Harness909
Hatch Wire Harness910
Driver's Door Wire Harness911
Passenger's Door Wire Harness912
Opds Unit Harness913
A/C Wire Harness914
Fuse/Relay Boxes915
Connector To Fuse/Relay Box Index915
Under-Hood Fuse/Relay Box915
Under-Dash Fuse/Relay Box916
Power Distribution917
Fuse To Components Lndex917
Ground Distribution919
Ground To Components Index919
Under-Dash Fuse/Relay Box: Removal And Installation920
Battery921
Battery Test921
Relays922
Power Relay Test922
Normally-Open Type A922
Normally-Open Type B923
Five-Terminal Type923
Lgnition Switch924
Test924
Gauges: Component Location Index925
Self-Diagnostic Procedure927
Entering The Self-Diagnosis Function927
The Beeper Drive Circuit Check927
The Indicator Drive Circuit Check927
The Lcd Segment Check928
The Gauge Drive Circuit Check928
The Communication Line Check928
Ending The Self-Diagnosis Function928
Gauges: Circuit Diagram929
Gauge Bulb Replacement934
Coolant Temperature Gauge Troubleshooting935
Gauge Assembly Replacement Coolant Temperature935
Vehicle Speed Signal Circuit Troubleshooting936
Vss Replacement 22938
Exterior Lights: Component Location Index939
Circuit Diagram - Usa942
Circuit Diagram - Canada943
Circuit Diagram - Brake Lights945
Circuit Diagram - Back-Up Lights946
Daytime Running Lights Control Unit Input Test - Canada947
Headlight Adjustment949
Before Adiusting The Headlights949
Headlight Replacement950
Combination Light Switch Test/Replacement951
Bulb Replacement952
Headlight952
Front Turn Signal Light: Parking Light952
Taillight Replacement953
High Mount Brake Light Replacement953
License Plate Light Replacement954
Side Marker Light Replacement954
Brake Pedalposition Switch Test955
Side Turn Signal Light Replacement955
Turn Signal/Hazard Flasher: Component Location Index956
Turn Signal/Hazard Flasher: Circuit Diagram957
Turn Signal/Hazard Relay Input Test958
Hazard Warning Switch Test959
Entry Light Control System: Component Location Index960
Entry Light Control System: Circuit Diagram961
Lgnition Key Switch Test962
Lgnition Key Light Test962
Entry Light Control System963
Control Unit Input Test963
Interior Lights: Component Location Index965
Interior Lights: Circuit Diagram966
Ceiling Light/Spotlights Test/Replacement967
Rear Ceiling Light Test/Replacement967
Cargo Area Light Test/Replacement968
Hatch Latch Switch Test968
Audio System: Component Location Index969
Audio System: Circuit Diagram970
Audio Unit Removal/Lnstallation971
Audio Unit Connector Replacement972
Speaker Replacement973
Door Speaker973
Rear973
Tweeter973
Roof Antenna Replacement974
Rear Window Defogger: Component Location Index975
Rear Window Defogger: Circuit Diagram976
Function Test977
Defogger Wire Repair977
Noise Gondenser Capacity Test978
Moonroof Control Unit Input Test981
Switch Test/Replacement983
Motor Test983
Limit Switch Test984
Auto-Stop Switch Test984
Power Mirrors: Component Location Index985
Power Mirrors: Circuit Diagram986
Power Mirrors: Function Test987
Power Mirror Switch Test988
Power Mirror Actuator Test988
Power Mirror Actuator Replacement989
Horns: Component Location Index991
Horns: Circuit Diagram992
Horn Test/Replacement993
Horn Switch Test993
Power Windows: Component Location Index995
Power Windows: Circuit Diagram996
Master Switch Input Test997
Master Switch Test999
Driver's Window Motor Test1000
Passenger's Window Switch Input Test1001
Passenger's Window Switch Test1003
Passenger's Window Motor Test1003
Master Switch Replacement1004
Passenger's Window Switch Replacement1004
Wipers/Washers: Component Location Index1005
Circuit Diagram - Windshield1007
Wipers/Washers1007
Circuit Diagram - Rear Window1008
Rear Window Wiper Intermittent Gontrol Unit Input Test1009
Wiper/Washer Switch Test/Replacement1011
Wiper Motor Test1014
Windshield1014
Rear Window1014
Washer Motor Test1015
Washer Fluid Level Switch Test/Replacement - Canada1015
Windshield Wiper Motor Replacement1016
Rear Window Wiper Motor Replacement1017
Washer Reservoir Replacement1017
Washer Tubes Replacement1018
Accessory Power Socket1020
Accessory Power Socket Test/Replacement1020
Keyless/Power Door Lock System: Component Location Index1021
Keyless/Power Door Lock System: Circuit Diagram1022
Keyless Receiver Unit Input Test1024
Keyless/Power Door Lock System1029
Door Lock Actuator Test1029
Hatch Lock Actuator Test1030
Door Lock Knob Switch Test1031
Door Lock Switch Test1031
Transmitter Test1032
Transmitter Programming1032
Lmmobilizer System: Component Location Index1033
Lmmobilizer System: System Description1034
Lmmobilizer System: Circuit Diagram1035
Troubleshooting1036
Lmmobilizer Control Unit-Receiver Replacement1038
Multiplex Control System: Component Location Index1039
Multiplex Control System: Circuit Diagram1040
Multiplex Communication1042
Wake-Up And Sleep1042
Fail-Safe1042
Multiplex Control System: Troubleshooting1043
Individual Dtcs1044
Multiplex Dcts1044
Multiplex Control System1045
Multiplex Control Unit Input Test1046
Restraints1050
Restraints: Special Tools1051
Seat Belts: Component Location Index1052
Front Seat Belt Replacement1053
Upper Anchor Bolt Construction1054
Lower Anchor Bolt Construction1054
Seat Belt Buckle1055
Rear Seat Belt Replacement1056
Center Belt And Seat Belt Buckles1057
Retractor, Front And Rear1058
Canler Anchor Bolt Construction1058
Retraetor, Rear Center1059
In-Vehicle1059
Child Seat Tether Anchor Removaulnstallation1060
Middle1060
Side1060
Srs: Component Location Index1062
Precautions And Procedures1063
Steering-Related Plecautions1063
Cable Reel Alignment1063
Airbag Handling And Storage1064
Srs Unit, Front Lmpact Sensors, And Side Lmpact Sensors1065
Wiring Precautions1066
Precautions For Electrical Inspections1066
Spring-Loaded Lock Connector1067
Front Airbag Connectors1067
Side Airbag Connector1067
Backprobing Spring-Loaded Lock Connectors1068
Seats With Side Airbags1068
Disconnecting System Connectors1069
Seat Belt Tensioner1071
Seat Belt Buckle Tensioner1071
Srs Unit1071
Dtc (Diagnostic Trouble Codes)1072
Reading The Dtc1072
Pgm Tester "Scs" Menu Method (Retrieving The Flash Codes)1073
Patteins Of Dtc Indications1073
Reading The Main Code1073
Reading The Subcode1073
Example Of Dtc Indications1074
Erasing The Dtg Memory1075
Troubleshooting Lntermittent Failures1075
Initializing The Opds (Occupant Position Detection System) Unit1076
Srs: Dtc Troubleshooting Index1077
Srs: Symptom Troubleshooting Index1079
Srs Components1080
Airbags1080
Side Airbags1080
Opds1080
Srs Operation1081
Self-Diagnosis System1082
Srs: Circuit Diagram1083
Dtc 1-1: Open In Driver's Airbag Inflator1085
Dtc 1-2: Increased Resistance In Driver's Airbag Inflator1085
Dtc 1-3: Short To Another Wire Or Decreased Resistance In Driver's Airbag Inflator1086
Dtc 1-4: Short To Power In Driver's Airbag Inflator1088
Dtc 1-5: Short To Ground In Driver's Airbag Lnflator1089
Dtc 2-1: Open In Front Passenger's Airbag Inflator1091
Dfc 2-2: Increased Resistance In Front Passenger's Airbag Inflator1091
Dtc 2-4: Short To Power In Front Passenger's Airbag Inflator1094
Dtc 2-5: Short To Ground In Front Passenger's Airbag Inflator1095
Dtc 3-1: Open In Driver's Seat Belt Tensioner1097
Dtc 3-2: Increased Resistance In Driver's Seat Belt Tensioner1097
Dtc 3-3: Short To Another Wire Or Decreased Resistance In Driver's Seat Belt Tensioner1098
Dtc 3-4: Short To Power In Driver's Seat Belt Tensioner1100
Dtc 3-5: Short To Ground In Driver's Seat Belt Tensioner1101
Dtc 21-1: Open Or Increased Resistance In Driver's Seat Belt Buckle Tensioner1103
Dtc 21-3: Short To Another Wire Or Decreased Resistance In Driver's Seat Belt Buckle Tensioner1104
Dtg 21-4: Short To Power In Driver's Seat Belt Buckle Tensioner1105
Dtc 21-5: Short To Ground In Driver's Seat Belt Buckle Tensioner1106
Dtc 4-1: Open In Front Passenger's Seat Belt Tensioner1107
Dtc 4-2: Lncreased Resistance In Front Passenger's Seat Belt Tensioner1107
Dtc 4-3: Short To Another Wire Or Decreased Resistance In Front Passenger's Seat Belt Tensioner1109
Dtc 4-4: Short To Power In Front Passenger's Seat Belt Tensioner1110
Dtc 4-5: Short To Ground In Front Passenger's Seat Belt Tensioner1112
Dtc 22-1: Open Or Increased Resistance In Front Passenger's Seat Belt Buckle Tensioner1113
Dtc 22-3: Short To Another Wire Or Decreased Resistance In Front Passenger's Seat Belt Buckle Tensioner1114
Dtc 22-4: Short To Power In Front Passenger's Seat Belt Buckle Tensioner1115
Dtc 22-5: Short To Ground In Front Passenger's Seat Belt Buckle Tensioner1117
Internal Failure Of The Srs Unit1118
Airbags, Side Airbags, And/Or Seat Belt And Seat Belt Buckle Tensioners Deployed1118
Dtc 13-1, 13-2: Internal Failure Of The Driver's Side Lmpact Sensor1119
Dtc 14-1, 14-2: Internal Failure Of The Front Passenger's Side Lmpact Sensor1119
Dtc 9-3: Faulty Driver's Seat Belt Buckle Switch1120
Dtc 9-4: Faulty Front Passenger's Seat Belt Buckle Switch1123
Dtc 9-6: Faulty Left Front Lmpact Sensor1126
Dtc 9-7: Faulty Right Front Lmpact Sensor1128
Dtc 11-1: Open Or Increased Resistance In Driver's Side Airbag Inflator1130
Dtc 11-3: Short To Another Wire Or Decreased Resistance In Driver's Side Airbag Lnflator1131
Dtg 11-4: Short To Power In Driver's Side Airbag Inflator1132
Dtc 11-5: Short To Ground In Driver's Side Airbag Inflator1134
Dtg 12-1: Open Or Increased Resistance In Front Passenger's Side Airbag Inflator1135
Dtc 12-3: Short To Another Wire Or Decreased Resistance In Front Passenger's Side Airbag Inflator1136
Dtc 12-4: Short To Power In Front Passenger's Side Airbag Inflator1137
Dtc 12-5: Short To Ground In Front Passenger's Side Airbag Inflator1139
Dtc 13-3: No Signal From The Driver's Side Lmpact Sensor1140
Dtc 13-4: Faulty Power Supply To The Driver's Side Lmpact Sensor1141
Dtc 14-3: No Signal From The Front Passenger's Side Lmpact Sensor1143
Dtc 14-4: Faulty Power Supply To The Front Passenger's Side Lmpact Sensor1144
Dtc 15-1: Faulty Opds Unit1145
Dtc 15-2: Faulty Side Airbag Cutoff Indicator Circuit1148
Dtc 15-3: Faulty Opds Sensor1153
Srs Indicator Circuit Troubleshooting1154
The Srs Indicator Doesn't Come On1154
The Srs Lndicator Stays On When Ln "Scs" Menu Method1156
Component Replacement/Lnspection After Deployment1161
Driver's Airbag Replacement1162
Front Passenger's Airbag Replacement1163
Side Airbag Replacement1164
Deployment1164
Airbag Disposal1165
Deploying Components Out Of The Vehicle1167
Deployment Tool Check1167
Cable Reel Replacement1168
Srs Unit Replacement1171
Side Lmpact Sensor Replacement1172
Opds Unit Replacement1173
Front Lmpact Sensor Replacement1174
Service Manual Lndex1176
Seat Belts Component Location Index1181