Juniper T640 Hardware Manual

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T640 Core Router

Hardware Guide

Published: 2010-10-28
Copyright © 2010, Juniper Networks, Inc.

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Summary of Contents for Juniper T640

  • Page 1: Hardware Guide

    T640 Core Router Hardware Guide Published: 2010-10-28 Copyright © 2010, Juniper Networks, Inc.
  • Page 2 Products made or sold by Juniper Networks or components thereof might be covered by one or more of the following patents that are owned by or licensed to Juniper Networks: U.S. Patent Nos. 5,473,599, 5,905,725, 5,909,440, 6,192,051, 6,333,650, 6,359,479, 6,406,312, 6,429,706, 6,459,579, 6,493,347, 6,538,518, 6,538,899, 6,552,918, 6,567,902, 6,578,186, and 6,590,785.
  • Page 3 Updated Junos OS Release recommendation for graceful switchover. 9 January 2006—530-015180-01 Revision 1. Added note about SIB version B. Added graphic of T640-SIB. Added Enhanced Scaling FPC4 and its SIB version B requirement. Corrected power supply input DC current rating.
  • Page 4 REGARDING LICENSE TERMS. 1. The Parties. The parties to this Agreement are (i) Juniper Networks, Inc. (if the Customer’s principal office is located in the Americas) or Juniper Networks (Cayman) Limited (if the Customer’s principal office is located outside the Americas) (such applicable entity being referred to herein as “Juniper”), and (ii) the person or organization that originally purchased from Juniper or an authorized Juniper reseller the applicable...
  • Page 5 Customer shall be liable for any such violations. The version of the Software supplied to Customer may contain encryption or other capabilities restricting Customer’s ability to export the Software without an export license. Copyright © 2010, Juniper Networks, Inc.
  • Page 6 (including Juniper modifications, as appropriate) available upon request for a period of up to three years from the date of distribution. Such request can be made in writing to Juniper Networks, Inc., 1194 N. Mathilda Ave., Sunnyvale, CA http://www.gnu.org/licenses/gpl.html...
  • Page 7: Table Of Contents

    T640 Field-Replaceable Units (FRUs) ........4...
  • Page 8 T640 Craft Interface Description ........41...
  • Page 9 Removing the T640 Rear Fan Tray ....... . . 100...
  • Page 10 Reinstalling T640 Front Fan Trays ........113...
  • Page 11 Troubleshooting the T640 PICs ........170...
  • Page 12 Removing a T640 Craft Interface ........197...
  • Page 13 Table of Contents Replacing a T640 XENPAK Module ....... . 235 Removing a T640 XENPAK Module .
  • Page 14 T640 Chassis Lifting Guidelines ........310...
  • Page 15 T640 AC Power Requirements ........356...
  • Page 16 Tools and Parts Required to Remove Components from a T640 Router ..378 Packing the T640 Router for Shipment ....... . 379 Packing T640 Router Components for Shipment .
  • Page 17 Figure 7: FPC Installed in a T640 Chassis ....... .
  • Page 18 Chapter 13 Providing Power to the T640 Router ....... . 123 Figure 72: Connecting DC Power to a Two-Input 160-A DC Power Supply .
  • Page 19 Chapter 17 Replacing T640 Router Hardware Components ..... . 175 Figure 83: Removing a CIP ......... . . 178 Figure 84: Installing a CIP .
  • Page 20 Figure 115: Removing a T640 FPC ........
  • Page 21 Figure 176: Placing a Component into an Electrostatic Bag ....307 Figure 177: ESD Point on the Front of T640 Chassis ..... . . 307 Figure 178: ESD Point on the Rear View of T640 Chassis .
  • Page 22 T640 Core Router Hardware Guide Figure 187: CIP Serial Number Label ........371 Figure 188: Craft Interface Serial Number Label .
  • Page 23 Table 13: T640 Host Subsystem LEDs ........
  • Page 24 T640 Physical Specifications ........341 Table 34: T640 Physical Specifications ....... . . 341 Appendix C T640 Environmental Specifications .
  • Page 25: About The Documentation

    Objectives This documentation describes hardware components, installation, basic configuration, and basic troubleshooting procedures for the Juniper Networks T640 Router. It explains how to prepare your site for router installation, unpack and install the hardware, power on the router, perform initial software configuration, and perform routine maintenance.
  • Page 26: Audience

    Audience This documentation is designed for network administrators who are installing and maintaining a Juniper Networks router or preparing a site for router installation. To use the documentation, you need a broad understanding of networks in general, the Internet in particular, networking principles, and network configuration. Any detailed discussion of these concepts is beyond the scope of this hardware documentation.
  • Page 27: Documentation Feedback

    Documentation Feedback We encourage you to provide feedback, comments, and suggestions so that we can improve the documentation. You can send your comments to , or fill out the documentation feedback form at techpubs-comments@juniper.net Copyright © 2010, Juniper Networks, Inc. xxvii...
  • Page 28: Requesting Technical Support

    7 days a week, 365 days a year. Self-Help Online Tools and Resources For quick and easy problem resolution, Juniper Networks has designed an online self-service portal called the Customer Support Center (CSC) that provides you with the following features: Find CSC offerings: http://www.juniper.net/customers/support/...
  • Page 29: Opening A Case With Jtac

    You can open a case with JTAC on the Web or by telephone. Use the Case Management tool in the CSC at http://www.juniper.net/cm/ Call 1-888-314-JTAC (1-888-314-5822 toll-free in the USA, Canada, and Mexico). For international or direct-dial options in countries without toll-free numbers, see http://www.juniper.net/support/requesting-support.html Copyright © 2010, Juniper Networks, Inc. xxix...
  • Page 30 T640 Core Router Hardware Guide Copyright © 2010, Juniper Networks, Inc.
  • Page 31: T640 Router Product Overview

    PART 1 T640 Router Product Overview T640 Router Overview on page 3 Overview of the T640 Router System Architecture on page 7 T640 Router Hardware Component Overview on page 13 Copyright © 2010, Juniper Networks, Inc.
  • Page 32 T640 Core Router Hardware Guide Copyright © 2010, Juniper Networks, Inc.
  • Page 33: T640 Router Overview

    T640 Component Redundancy on page 5 T640 Router Description The T640 Core Router is a complete routing system that provides Gigabit Ethernet, SONET/SDH, and other high-speed interfaces for large networks and network applications, such as those supported by Internet service providers (ISPs).
  • Page 34: T640 Field-Replaceable Units (Frus)

    T640 Router Description on page 3 Documentation T640 FRU List on page 4 Taking the T640 Host Subsystem Offline on page 198 T640 FRU List Table 3 on page 4 lists the FRUs for the router. Table 3: Field-Replaceable Units...
  • Page 35: T640 Component Redundancy

    Taking the T640 Host Subsystem Offline on page 198 T640 Component Redundancy The T640 Core Router is designed so that no single point of failure can cause the entire system to fail. The following major hardware components are redundant: Switch Interface Boards (SIBs)—The router has five SIBs. A T640 router that is connected to a TX Matrix platform requires T640-SIBs ;...
  • Page 36 T640 Core Router Hardware Guide T640 System Architecture Description on page 7 Copyright © 2010, Juniper Networks, Inc.
  • Page 37: Overview Of The T640 Router System Architecture

    Figure 1 on page 7 shows the relationship between the Routing Engine and the Packet Forwarding Engines. Figure 1: Router Architecture Related T640 Chassis Description on page 13 Documentation Safety Requirements, Warnings, and Guidelines for Installing the T640 Router on page 85 Copyright © 2010, Juniper Networks, Inc.
  • Page 38: T640 Routing Engine Functions

    T640 Core Router Hardware Guide T640 Routing Engine Functions The Routing Engine handles all routing protocol processes, as well as the software processes that control the router's interfaces, the chassis components, system management, and user access to the router. These routing and software processes run on top of a kernel that interacts with the Packet Forwarding Engine.
  • Page 39: T640 Packet Forwarding Engine Architecture

    FPCs installed, the Packet Forwarding Engines can forward up to 640 million packets per second (Mpps) for all packet sizes. The maximum aggregate throughput rate for the T640 router is 320 Gbps (full duplex). The Packet Forwarding Engines are implemented in ASICs that are physically located on the FPCs and the PICs.
  • Page 40: Data Flow Through The T640 Router

    To ensure the efficient movement of data through the T640 Core Router, the router is designed so that ASICs on the hardware components handle the forwarding of data. Data flows through the T640 router in the following sequence (see Figure 3 on page 10): Figure 3: Data Flow Through the T640 Router Packets arrive at an incoming PIC interface.
  • Page 41: Related T640 Chassis Description

    Chapter 2: Overview of the T640 Router System Architecture the outgoing ports, and the packets are sent to the outgoing port without passing through the switch fabric (see Step 13). The Switch Interface ASIC sends bandwidth requests through the switch fabric to the destination port.
  • Page 42 T640 Core Router Hardware Guide Copyright © 2010, Juniper Networks, Inc.
  • Page 43: T640 Router Hardware Component Overview

    T640 Cable Management System Description on page 62 T640 Chassis Description The T640 Core Router chassis is a rigid sheet metal structure that houses all the other router components (see Figure 4 on page 15 and Figure 5 on page 16). The chassis measures 37.45 in.
  • Page 44 T640 Core Router Hardware Guide Installation handles on each side to facilitate positioning the router in the rack. Do not use the handles to lift the router. Two electrostatic discharge (ESD) points (banana plug receptacles), one front and one rear.
  • Page 45: T640 Router Hardware Component Overview

    Chapter 3: T640 Router Hardware Component Overview Figure 4: Front View of T640 Chassis Copyright © 2010, Juniper Networks, Inc.
  • Page 46: T640 Midplane Description

    T640 Chassis Lifting Guidelines on page 310 T640 Midplane Description The T640 Core Router midplane is located in the center of the chassis and forms the rear of the FPC card cage (see Figure 6 on page 17). The FPCs install into the midplane from the front of the chassis, and the SIBs, Routing Engines, control boards, and SCGs Copyright ©...
  • Page 47: Figure 6: T640 Midplane

    T-CBs, and other system components for monitoring and control of the system. Figure 6: T640 Midplane For chassis serial number information , see “Locating T640 Component Serial Numbers Using the CLI” on page 369. Copyright © 2010, Juniper Networks, Inc.
  • Page 48: T640 Flexible Pic Concentrators (Fpcs) Overview

    T640 FPCs Supported on page 28 T640 FPC Description Up to eight Flexible PIC Concentrators (FPCs) install vertically in the front of the T640 Core Router (see Figure 7 on page 19). The FPC slots are numbered left to right from...
  • Page 49: Fpc Terminology

    Chapter 3: T640 Router Hardware Component Overview Figure 7: FPC Installed in a T640 Chassis FPC Terminology Regardless of whether you are holding an FPC vertically or horizontally, this document uses the same terms for all four edges of the FPC (see Figure 8 on page 20): Faceplate—Edge of the FPC that has slots into which you insert the PICs...
  • Page 50: Identifying T640 Fpcs

    PIC's offline button and how the PIC is secured to the FPC. See Table 4 on page 20. Table 4: Identifying the FPCs Supported by the T640 Router Location of PIC Offline Method of Securing the PIC...
  • Page 51 Chapter 3: T640 Router Hardware Component Overview Table 4: Identifying the FPCs Supported by the T640 Router (continued) Location of PIC Offline Method of Securing the PIC Label on the FPC Faceplate Button to the FPC FPC3 None Inside an opening directly on...
  • Page 52: Figure 9: Enhanced Scaling Fpc1 Supported By The T640 Router

    The T640 router supports the Enhanced Scaling FPC1, as shown in Figure 9 on page 22. Figure 9: Enhanced Scaling FPC1 Supported by the T640 Router The T640 router supports the standard FPC2 and FPC3, as shown in Figure 10 on page 23. Copyright © 2010, Juniper Networks, Inc.
  • Page 53: Figure 10: Standard Fpc2 And Fpc3 Supported By The T640 Router

    Chapter 3: T640 Router Hardware Component Overview Figure 10: Standard FPC2 and FPC3 Supported by the T640 Router FPC2 FPC3 Copyright © 2010, Juniper Networks, Inc.
  • Page 54: Figure 11: Enhanced Ii Fpc1, Fpc2, And Fpc3 Supported By The T640 Router

    T640 Core Router Hardware Guide The T640 router supports the Enhanced II FPC1, FPC2 and FPC3, as shown in Figure 11 on page 24. Figure 11: Enhanced II FPC1, FPC2, and FPC3 Supported by the T640 Router Copyright © 2010, Juniper Networks, Inc.
  • Page 55: Figure 12: Enhanced Scaling Fpc2 Supported By The T640 Router

    Chapter 3: T640 Router Hardware Component Overview The T640 router supports the Enhanced Scaling FPC2, as shown in Figure 12 on page 25. Figure 12: Enhanced Scaling FPC2 Supported by the T640 Router The T640 router supports the Enhanced Scaling FPC3, as shown in Figure 13 on page 26.
  • Page 56: Figure 13: Enhanced Scaling Fpc3 Supported By The T640 Router

    T640 Core Router Hardware Guide Figure 13: Enhanced Scaling FPC3 Supported by the T640 Router Copyright © 2010, Juniper Networks, Inc.
  • Page 57: Figure 14: Enhanced Scaling Fpc4 Supported By The T640 Router

    Chapter 3: T640 Router Hardware Component Overview The T640 router supports the Enhanced Scaling FPC4, as shown in Figure 14 on page 27. Figure 14: Enhanced Scaling FPC4 Supported by the T640 Router Copyright © 2010, Juniper Networks, Inc.
  • Page 58: T640 Fpcs Supported

    Maintaining T640 FPCs on page 151 Troubleshooting the T640 FPCs on page 169 T640 FPCs Supported T640 routers support the FPCs listed in Table 5 on page 29. You can install any combination of the following FPCs. Copyright © 2010, Juniper Networks, Inc.
  • Page 59: T640 Pic Description

    Related Maintaining T640 FPCs on page 151 Documentation T640 Craft Interface FPC LEDs and Online/Offline Buttons on page 45 Troubleshooting the T640 FPCs on page 169 T640 PIC Description PICs provide the physical connection to various network media types, receiving incoming packets from the network and transmitting outgoing packets to the network.
  • Page 60: T640 Switch Interface Boards (Sibs) Description

    Enhanced Scaling FPCs in a T640 router that is not part of a routing matrix, each SIB in the router must be a SIB version B. All the SIBs in the T640 router can be either standard SIB or SIB version B. You cannot use both on the same router at the same time.
  • Page 61: Figure 16: Standard Sib And Standard Sib Version B

    The T640-SIB (supported in Junos OS Release 7.0 and later) is required to support T640 routers connected to a TX Matrix platform); see Figure 17 on page 31. The T640 SIB supports the Enhanced Scaling FPC4 for T640 routers connected to a TX Matrix platform.
  • Page 62: T640 Host Subsystem Overview

    Each host subsystem has three LEDs that display its status. The host subsystem LEDs are located on the upper right of the craft interface. For more information about the host subsystem LEDs, see “T640 Craft Interface Host Subsystem LEDs” on page 44. Related...
  • Page 63: T640 Re-600 Description

    The T640 router is shipped with the Junos OS preinstalled and ready to be configured when the T640 router is powered on. There are three copies of the software: one on a CompactFlash card in the Routing Engine, one on a rotating hard disk in the Routing Engine, and one on a PC Card that can be inserted into the slot in the Routing Engine faceplate.
  • Page 64 T640 Core Router Hardware Guide Figure 18: Routing Engine 600 Each Routing Engine 600 (shown in Figure 18 on page 34) consists of the following components: CPU—Runs Junos OS to maintain the router's routing tables and routing protocols. It has a Pentium-class processor.
  • Page 65: T640 Re-1600 Description

    NOTE: The LEDs on the Routing Engine do not necessarily indicate routing-related activity. Related Replacing a T640 Routing Engine on page 206 Documentation T640 Routing Engine Functions on page 8 Maintaining the T640 Routing Engines on page 148 T640 RE-1600 Description...
  • Page 66: T640 Re-2000 Description

    NOTE: The LEDs that report host module status (including Routing Engine status) are on the craft interface rather than the Routing Engine faceplate. Related Replacing a T640 Routing Engine on page 206 Documentation T640 Routing Engine Functions on page 8...
  • Page 67: Figure 20: Routing Engine 2000 (Re-2000)

    Chapter 3: T640 Router Hardware Component Overview Figure 20: Routing Engine 2000 (RE-2000) Each RE-2000 (shown in Figure 20 on page 37) consists of the following components: CPU—Runs Junos OS to maintain the router's routing tables and routing protocols. It has a Pentium-class processor.
  • Page 68: T640 T Series Control Boards (T-Cbs) Description

    T640 Core Router Hardware Guide NOTE: The LEDs on the Routing Engine do not necessarily indicate routing-related activity. Related Replacing a T640 Routing Engine on page 206 Documentation T640 Routing Engine Functions on page 8 Maintaining the T640 Routing Engines on page 148 T640 T Series Control Boards (T-CBs) Description This chassis supports up to two T-CBs.
  • Page 69: T640 T Series Control Boards (T-Cbs) Leds

    Two RJ-45 ports labeled on the T-CB faceplate. For a standalone T640 router, these ports are not used. For T640 routers connected to a TX Matrix platform, only the port is used. For more information, see the TX Matrix Router Hardware Guide.
  • Page 70: T640 Sonet Clock Generators (Scgs) Overview

    Replacing a T640 T-CB on page 201 Maintaining the T640 T-CBs on page 149 T640 SONET Clock Generators (SCGs) Overview T640 Standard SONET Clock Generators (SCGs) Description on page 40 T640 SONET Clock Generators (SCGs) LEDs on page 41 T640 Standard SONET Clock Generators (SCGs) Description The SONET Clock Generators (SCGs) provide 19.44-MHz Stratum 3 clock signal for the...
  • Page 71: T640 Sonet Clock Generators (Scgs) Leds

    T640 Craft Interface Overview T640 Craft Interface Description on page 41 T640 Craft Interface Alarm LEDs and ACO/LT Button on page 42 T640 Craft Interface LCD and Navigation Buttons on page 43 T640 Craft Interface Host Subsystem LEDs on page 44...
  • Page 72: T640 Craft Interface Alarm Leds And Aco/Lt Button

    A condition that causes an LED to light also activates the corresponding alarm relay contact on the connector interface panel (CIP), as described in “T640 Alarm Relay Contacts” on page 48. The LCD on the craft interface reports the cause of the alarm, as described in “T640 Craft Interface LCD and Navigation Buttons”...
  • Page 73: T640 Craft Interface Lcd And Navigation Buttons

    T640 Chassis Description on page 13 Documentation Troubleshooting Using the T640 Craft Interface LEDs Replacing a T640 Craft Interface on page 196 T640 Craft Interface LCD and Navigation Buttons A four-line LCD is located in the craft interface, along with six navigation buttons. The...
  • Page 74: T640 Craft Interface Host Subsystem Leds

    The prefix on each line indicates whether the alarm is a red ( ) or yellow ( alarm. For a list of alarm messages that can appear on the LCD, see “Troubleshooting Using the T640 Chassis and Interface Alarm Messages” on page 165. Related T640 Chassis Description on page 13 Documentation...
  • Page 75: T640 Craft Interface Sib Leds

    T640 Chassis Description on page 13 Documentation Troubleshooting Using the T640 Craft Interface LEDs Replacing a T640 Craft Interface on page 196 T640 Craft Interface SIB LEDs Each SIB has two LEDs on the craft interface that indicate its status. The SIB LEDs, labeled...
  • Page 76: T640 Connector Interface Panel (Cip) Description

    T640 Chassis Description on page 13 Documentation Troubleshooting Using the T640 Craft Interface LEDs Replacing a T640 Craft Interface on page 196 T640 Connector Interface Panel (CIP) Description The Connector Interface Panel (CIP) consists of Ethernet, console, and auxiliary connectors for the Routing Engines and alarm relay contacts (see Figure 26 on page 47).
  • Page 77: T640 Routing Engine Ports

    T640 Chassis Description on page 13 Documentation Replacing the T640 CIP on page 177 Locating the T640 CIP Serial Number Label on page 371 T640 Routing Engine Ports The CIP has two sets of ports that you use to connect the Routing Engines to external management devices.
  • Page 78: T640 Alarm Relay Contacts

    T640 DB-9 Connector Pinouts for the Routing Engine AUXILIARY and CONSOLE Ports on page 368 T640 RJ-45 Connector Pinouts for the Routing Engine ETHERNET Port on page 367 Replacing the T640 Connections to Routing Engine Interface Ports on page 180 T640 Alarm Relay Contacts The CIP has two alarm relay contacts for connecting the router to external alarm devices.
  • Page 79: T640 Power System Description

    T640 Four-Input 240-A DC Power Supply Overview on page 55 T640 Four-Input 240-A DC Power Supply LEDs on page 56 T640 Three-Phase Delta and Wye AC Power Supply Overview on page 57 T640 Three-Phase Delta and Wye AC Power Supply LEDs on page 60...
  • Page 80: Two-Input 160-A Dc Power Supply Inputs

    T640 Core Router Hardware Guide Figure 27: Two-Input 160-A DC Power Supply Two-Input 160-A DC Power Supply Inputs Each two-input 160-A DC power supply has two inputs— INPUT 1 INPUT 0 , from top to bottom—each with its own 80-A (@ –48 VDC) circuit breaker.
  • Page 81: T640 Two-Input 160-A Dc Power Supply Leds

    Related T640 Power System Description on page 49 Documentation Powering On a DC-Powered T640 Router on page 130 Maintaining the T640 Power Supplies on page 159 T640 Two-Input 160-A DC Power Supply LEDs Four LEDs on each two-input 160-A DC power supply faceplate indicate the status of the power supply.
  • Page 82: T640 Three-Input 240-A Dc Power Supply Overview

    Related T640 Power System Description on page 49 Documentation Powering On a DC-Powered T640 Router on page 130 Maintaining the T640 Power Supplies on page 159 T640 Three-Input 240-A DC Power Supply Overview Three-Input 240-A DC Power Supply Description on page 52...
  • Page 83: T640 Three-Input 240-A Dc Power Supply Leds

    Related T640 Power System Description on page 49 Documentation Powering On a DC-Powered T640 Router on page 130 Maintaining the T640 Power Supplies on page 159 T640 Three-Input 240-A DC Power Supply LEDs LEDs on each power supply faceplate (see Figure 29 on page 54) indicate the status of the power supply.
  • Page 84: Figure 29: Three-Input 240-A Dc Power Supply Leds

    Related T640 Power System Description on page 49 Documentation Powering On a DC-Powered T640 Router on page 130 Maintaining the T640 Power Supplies on page 159 Copyright © 2010, Juniper Networks, Inc.
  • Page 85: T640 Four-Input 240-A Dc Power Supply Overview

    Chapter 3: T640 Router Hardware Component Overview T640 Four-Input 240-A DC Power Supply Overview Four-Input 240-A DC Power Supply Description on page 55 Four-Input 240-A DC Power Supply Inputs on page 55 Four-Input 240-A DC Power Supply Load Sharing and Fault Tolerance on page 55 Four-Input 240-A DC Power Supply Description Each four-input 240-A DC power supply weighs approximately 26.6 lb (12.0 kg) and...
  • Page 86: T640 Four-Input 240-A Dc Power Supply Leds

    T640 Four-Input 240-A DC Power Supply LEDs on page 56 Documentation Troubleshooting the T640 Power System on page 171 Replacing a T640 Four-Input 240-A DC Power Supply on page 254 T640 DC Power Supply Electrical Specifications on page 348 T640 Four-Input 240-A DC Power Supply LEDs LEDs on each four-input 240-A DC power supply faceplate (see Table 23 on page 56) indicate the status of the power supply.
  • Page 87: T640 Three-Phase Delta And Wye Ac Power Supply Overview

    Maintaining the T640 Power Supplies on page 159 Troubleshooting the T640 Power System on page 171 Replacing a T640 Four-Input 240-A DC Power Supply on page 254 T640 Three-Phase Delta and Wye AC Power Supply Overview Three-Phase Delta AC Power Supply Description on page 57...
  • Page 88: Three-Phase Wye Ac Power Supply Description

    T640 Core Router Hardware Guide Figure 33: Three-Phase Delta AC Power Supply Connections L2 L3 L2 L3 Figure 34 on page 58 shows the three-phase delta AC power cord. Figure 34: Three-Phase Delta AC Power Cord Three-Phase Wye AC Power Supply Description Each three-phase wye AC power supply weighs approximately 31.0 lb (14.06 kg).
  • Page 89: Ac Power Supply Load Sharing And Fault Tolerance

    Chapter 3: T640 Router Hardware Component Overview Figure 35: Three-Phase Wye AC Power Supply Figure 36 on page 59 shows the three-phase wye AC power supply connections. Figure 36: Three-Phase Wye AC Power Supply Connections L2 L3 Figure 37 on page 59 shows the three-phase wye AC power cord.
  • Page 90: T640 Three-Phase Delta And Wye Ac Power Supply Leds

    Related T640 Power System Description on page 49 Documentation T640 Three-Phase Delta and Wye AC Power Supply LEDs on page 60 Troubleshooting the T640 Power System on page 171 T640 AC Power Requirements on page 356 T640 AC Power Cord Specifications on page 358...
  • Page 91: T640 Cooling System Description

    LED indicates that power supply is within the recommended temperature. Related T640 Three-Phase Delta and Wye AC Power Supply Overview on page 57 Documentation Troubleshooting the T640 Power System on page 171 T640 AC Power Requirements on page 356...
  • Page 92: T640 Cable Management System Description

    This allows you to access the lower fan tray and the front air filter. Figure 40: Cable Management System Related T640 Router Description on page 3 Documentation T640 Chassis Description on page 13 Removing the T640 Cable Management System on page 102 Copyright © 2010, Juniper Networks, Inc.
  • Page 93: T640 Router Initial Installation

    Unpacking the T640 Router on page 71 Installing the T640 Router Mounting Hardware on page 77 Installing the T640 Router in to a Rack on page 85 Installing the T640 Router Using a Mechanical Lift on page 87 Installing the T640 Router Without a Mechanical Lift on page 95...
  • Page 94 T640 Core Router Hardware Guide Copyright © 2010, Juniper Networks, Inc.
  • Page 95: Preparing For T640 Router Installation

    T640 Site Preparation Checklist on page 65 T640 Rack Requirements on page 66 T640 Clearance Requirements for Airflow and Hardware Maintenance on page 68 T640 Site Preparation Checklist The checklist in Table 25 on page 65 summarizes the tasks you need to perform when preparing a site for router installation.
  • Page 96: T640 Rack Requirements

    T640 Chassis Lifting Guidelines on page 310 T640 Rack Requirements The T640 Core Router can be installed in a rack or cabinet. Many types of racks are acceptable, including four-post (telco) racks and open-frame racks. An example of an open-frame rack is shown in Figure 41 on page 67.
  • Page 97: Figure 41: Typical Open-Frame Rack

    T640 Chassis Description on page 13 Documentation Installing the T640 Mounting Hardware for a Four-Post Rack or Cabinet on page 78 Installing the T640 Mounting Hardware for an Open-Frame Rack on page 81 Safety Requirements, Warnings, and Guidelines for Installing the T640 Router on page 85 Copyright ©...
  • Page 98: T640 Clearance Requirements For Airflow And Hardware Maintenance

    Related T640 Chassis Description on page 13 Documentation T640 Cooling System Description on page 61 Safety Requirements, Warnings, and Guidelines for Installing the T640 Router on page 85 T640 Physical Specifications on page 341 Copyright © 2010, Juniper Networks, Inc.
  • Page 99: T640 Router Installation Overview

    78 or “Installing the T640 Mounting Hardware for an Open-Frame Rack” on page 81. Install the router. See “Mounting the T640 Chassis Using a Mechanical Lift” on page 89 or “Installing the T640 Chassis in the Rack Manually” on page 104. Ground the router.
  • Page 100 T640 Core Router Hardware Guide Related T640 Chassis Description on page 13 Documentation Safety Requirements, Warnings, and Guidelines for Installing the T640 Router on page 85 T640 Chassis Lifting Guidelines on page 310 Copyright © 2010, Juniper Networks, Inc.
  • Page 101: Unpacking The T640 Router

    CHAPTER 6 Unpacking the T640 Router Tools and Parts Required to Unpack the T640 Router on page 71 Unpacking the T640 Router on page 71 Verifying the T640 Router Parts Received on page 73 Tools and Parts Required to Unpack the T640 Router...
  • Page 102: Figure 43: Contents Of The T640 Shipping Crate

    Proceed with the installation. Figure 43: Contents of the T640 Shipping Crate Related T640 Chassis Description on page 13 Documentation Verifying the T640 Router Parts Received on page 73 Copyright © 2010, Juniper Networks, Inc.
  • Page 103: Verifying The T640 Router Parts Received

    Chapter 6: Unpacking the T640 Router Installing the T640 Router Using a Mechanical Lift on page 88 Installing the T640 Chassis in the Rack Manually on page 104 Verifying the T640 Router Parts Received A packing list is included in each shipment. Check the parts in the shipment against the items on the packing list.
  • Page 104: Table 27: Accessory Box Parts List

    Read me first document Screws to mount chassis Bag of 14 Serial cable, 6-ft length, to connect Routing Engine to management console End User License Agreement Related T640 Chassis Description on page 13 Documentation Copyright © 2010, Juniper Networks, Inc.
  • Page 105 Chapter 6: Unpacking the T640 Router Safety Requirements, Warnings, and Guidelines for Installing the T640 Router on page 85 Verifying the T640 Rack-Mounting Hardware Received on page 77 Installing the T640 Router Using a Mechanical Lift on page 88 Installing the T640 Chassis in the Rack Manually on page 104...
  • Page 106 T640 Core Router Hardware Guide Copyright © 2010, Juniper Networks, Inc.
  • Page 107: Installing The T640 Router Mounting Hardware

    The router can be installed in a four-post rack or cabinet or an open-frame rack. Before you install the T640 router, you install the mounting hardware on the rack. The procedure for installing the mounting hardware depends on the type of rack and how you are mounting the router.
  • Page 108: Installing The T640 Mounting Hardware For A Four-Post Rack Or Cabinet

    Rack” on page 81, depending on your type of installation. After the mounting hardware is installed, proceed to “Installing the T640 Router Using a Mechanical Lift” on page 88 or “Installing the T640 Chassis in the Rack Manually” on page 104, depending on your type of installation.
  • Page 109: Installing The T640 Router Mounting Hardware

    Chapter 7: Installing the T640 Router Mounting Hardware Table 28: T640 Four-Post or Cabinet Rack Mounting Hole Locations (continued) Large Spacer Small Hole Distance Above U Division Shelf Bars Shelf 8.51 in. (21.6 cm) 4.86 U 6.76 in. (17.1 cm) 3.86 U...
  • Page 110: Figure 44: Positioning The Spacer Bar On The Rack

    T640 Core Router Hardware Guide the center of the rack. The bottom of the small shelf on the rear rack rails must align with the bottom of the large shelf on the front rack rails. Partially insert screws into the open holes in the ears of the small shelf.
  • Page 111: Installing The T640 Mounting Hardware For An Open-Frame Rack

    Installing the T640 Mounting Hardware for an Open-Frame Rack If you are installing the T640 router into an open-frame rack, you must first install the large mounting shelf on the rack. If you are front-mounting the router, you must remove the center-mounting brackets from the chassis.
  • Page 112: Table 29: T640 Open-Frame Rack Mounting Hole Locations

    T640 Core Router Hardware Guide Table 29: T640 Open-Frame Rack Mounting Hole Locations Hole Distance Above U Division Large Shelf 34.13 in. (86.7 cm) 19.50 U 30.63 in. (77.8 cm) 17.50 U 28.88 in. (73.3 cm) 16.50 U 25.38 in. (64.5 cm) 14.50 U...
  • Page 113: Figure 46: Installing The Mounting Hardware For An Open-Frame Rack

    Figure 46: Installing the Mounting Hardware for an Open-Frame Rack Related T640 Chassis Description on page 13 Documentation T640 Clearance Requirements for Airflow and Hardware Maintenance on page 68 T640 Site Preparation Checklist on page 65 Copyright © 2010, Juniper Networks, Inc.
  • Page 114 T640 Core Router Hardware Guide Copyright © 2010, Juniper Networks, Inc.
  • Page 115: Installing The T640 Router In To A Rack

    Before installing the router in the rack, verify that the following tasks have been completed: Review the “T640 Site Preparation Checklist” on page 65 to verify that all the tasks required to prepare the site for router installation have been completed.
  • Page 116 “Installing the T640 Router Using a Mechanical Lift” on page 88. If you do not use a lift to install the router, refer to “Installing the T640 Chassis in the Rack Manually” on page 104 for complete instructions to safely install the router. Without a mechanical lift, at least four people are needed to safely lift the chassis into the rack or cabinet.
  • Page 117: Installing The T640 Router Using A Mechanical Lift

    Gather the tools required to install the router. See “Tools Required to Install the T640 Router Using a Mechanical Lift” on page 87 Remove the power supplies and attach the T1600 installation handle. See “Attaching the T640 Router Installation Handle” on page 88.
  • Page 118: Installing The T640 Router Using A Mechanical Lift

    Supplies on page 92 Attaching the T640 Router Installation Handle To assist you with the installation of the T640 router, attach the installation handle over the power supply slots of the chassis. To remove the power supplies and attach the...
  • Page 119: Mounting The T640 Chassis Using A Mechanical Lift

    Chapter 9: Installing the T640 Router Using a Mechanical Lift Figure 47: Removing a Power Supply Before Installing the Installation Handle Figure 48: Attaching the Installation Handle Mounting the T640 Chassis Using a Mechanical Lift CAUTION: Before front-mounting the router in a rack, have a qualified technician verify that the rack is strong enough to support the router's weight and is adequately supported at the installation site.
  • Page 120 T640 Core Router Hardware Guide To install the T640 router using a lift (see Figure 50 on page 92): If you are installing the router in an open-frame rack, ensure that the rack is in its permanent location and is secured to the building. Ensure that the installation site allows adequate clearance for both airflow and maintenance.
  • Page 121: Figure 49: Loading The Router Onto The Lift

    Chapter 9: Installing the T640 Router Using a Mechanical Lift Figure 49: Loading the Router onto the Lift Copyright © 2010, Juniper Networks, Inc.
  • Page 122: Supplies

    Figure 46 on page 83. Removing the T640 Router Installation Handle and Reinstalling the Power Supplies After you have installed the T640 router, remove the installation handle and reinstall the two power supplies in the chassis, starting with the lower power supply (see “Reinstalling a Power Supply”...
  • Page 123: Figure 51: Reinstalling A Power Supply

    T640 Preventing Electrostatic Discharge Damage on page 306 Documentation T640 Router Installation Summary on page 69 Safety Requirements, Warnings, and Guidelines for Installing the T640 Router on page 85 T640 Chassis Lifting Guidelines on page 310 Copyright © 2010, Juniper Networks, Inc.
  • Page 124 T640 Core Router Hardware Guide Copyright © 2010, Juniper Networks, Inc.
  • Page 125: Installing The T640 Router Without A Mechanical Lift

    Router. Gather the tools required to install the router. See “Tools and Parts Required to Install the T640 Router Without a Mechanical Lift” on page 96. Remove components from the chassis to make it easier to install into the rack or chassis.
  • Page 126: Removing Components From The T640 Chassis

    T640 Chassis Lifting Guidelines on page 310 Removing Components from the T640 Chassis If you cannot use a mechanical lift to install the T640 router (the preferred method), you can install it manually. Before installing the router manually, you must first remove most components from the chassis, and you must reinstall the components after the router is installed in the rack.
  • Page 127: Removing The T640 Power Supplies

    Chapter 10: Installing the T640 Router Without a Mechanical Lift Removing the T640 Front Fan Tray on page 102 Removing the T640 FPCs on page 103 Removing the T640 Power Supplies The power supplies are located at the rear of the chassis below the SIBs. Each two-input 160-A DC power supply weighs approximately 23 lb (10.5 kg).
  • Page 128: Removing The T640 Sibs

    Figure 52: Removing a Power Supply Before Installing the Router Removing the T640 SIBs Five standard SIBs, SIB version B, or T640-SIBs are installed in the router. The SIBs are located in the rear of the chassis in the slots marked through .
  • Page 129: Removing The T640 T-Cbs

    Chapter 10: Installing the T640 Router Without a Mechanical Lift Figure 53: Removing a SIB Removing the T640 T-CBs The router can have up to two T-CBs. These are located in the upper rear of the chassis in the slots marked .
  • Page 130: Removing The T640 Scgs

    Repeat the procedure for the second SCG. Figure 55: Removing an SCG Removing the T640 Rear Fan Tray The rear fan tray is mounted vertically on the right side of the rear of the chassis. The fan tray weighs about 10 lb (4.5 kg).
  • Page 131: Figure 56: Removing The Rear Fan Tray

    Chapter 10: Installing the T640 Router Without a Mechanical Lift Attach an electrostatic discharge (ESD) grounding strap to your bare wrist, and connect the strap to an approved site ESD grounding point. See the instructions for your site. Loosen the captive screws on the top and bottom of the fan tray faceplate, using a Phillips (+) screwdriver, number 2.
  • Page 132: Removing The T640 Cable Management System

    T640 Core Router Hardware Guide Removing the T640 Cable Management System The cable management system is located below the FPC card cage. The cable management system weighs approximately 5 lb (2.3 kg). To remove the cable management system: Attach an electrostatic discharge (ESD) grounding strap to your bare wrist, and connect the strap to an approved site ESD grounding point.
  • Page 133: Removing The T640 Fpcs

    Chapter 10: Installing the T640 Router Without a Mechanical Lift Removing the T640 FPCs The router holds up to eight FPCs, which are installed vertically in the front of the router. An empty FPC weighs approximately 25 lb (11.3 kg) and a fully configured FPC can weigh up to 32 lb (14.5 kg).
  • Page 134: Installing The T640 Chassis In The Rack Manually

    T640 Power System Description on page 49 T640 Cooling System Description on page 61 Installing the T640 Chassis in the Rack Manually To install the T640 router in the rack (see Figure 60 on page 107): Copyright © 2010, Juniper Networks, Inc.
  • Page 135: Figure 59: Attaching The Installation Handle

    If you are installing the router in an open-frame rack, ensure that the rack is in its permanent location and is secured to the building. Ensure that the installation site allows adequate clearance for both airflow and maintenance. For details, see “T640 Clearance Requirements for Airflow and Hardware Maintenance” on page 68.
  • Page 136 T640 Core Router Hardware Guide With two people in the front and two people in the back, hold onto the bottom of the chassis and carefully lift it onto the mounting shelves. WARNING: To prevent injury, keep your back straight and lift with your legs, not your back.
  • Page 137: Figure 60: Installing The Router In The Rack

    T640 Preventing Electrostatic Discharge Damage on page 306 Documentation T640 Router Installation Summary on page 69 Safety Requirements, Warnings, and Guidelines for Installing the T640 Router on page 85 Installing the T640 Router Using a Mechanical Lift on page 88 T640 Chassis Lifting Guidelines on page 310 Copyright ©...
  • Page 138: Reinstalling Components In The T640 Chassis

    T640 Core Router Hardware Guide Reinstalling Components in the T640 Chassis After the T640 chassis is installed in the rack, you reinstall the removed components before booting and configuring the router. The following procedures describe how to reinstall components in the chassis, first in the rear and then in the front:...
  • Page 139: Reinstalling The T640 Scgs

    Chapter 10: Installing the T640 Router Without a Mechanical Lift Figure 61: Reinstalling the Rear Fan Tray Reinstalling the T640 SCGs To reinstall the SCGs (see Figure 62 on page 110): Attach an electrostatic discharge (ESD) grounding strap to your bare wrist, and connect the strap to an approved site ESD grounding point.
  • Page 140: Reinstalling The T640 T-Cbs

    T640 Core Router Hardware Guide Figure 62: Reinstalling an SCG Reinstalling the T640 T-CBs To reinstall T-CBs (see Figure 63 on page 110): Attach an electrostatic discharge (ESD) grounding strap to your bare wrist, and connect the strap to an approved site ESD grounding point. See the instructions for your site.
  • Page 141: Reinstalling The T640 Power Supplies

    Chapter 10: Installing the T640 Router Without a Mechanical Lift Slide the SIB into the chassis, carefully ensuring that it is correctly aligned. Grasp both ejector handles and press them inward to seat the SIB. Tighten the captive screws on the ejector handles.
  • Page 142: Reinstalling The T640 Fpcs

    T640 Core Router Hardware Guide CAUTION: “Removing the T640 Power Supplies” on page 97 shows the two-input 160-A DC power supply, but the procedure also applies to the three-input 240-A DC power supply or four-input 240-A DC power supply. Figure 65: Reinstalling a Power Supply...
  • Page 143: Reinstalling T640 Front Fan Trays

    Chapter 10: Installing the T640 Router Without a Mechanical Lift Slide the FPC all the way into the card cage until you feel resistance. Starting with the ejector handles on the FPC faceplate nearly horizontal, simultaneously turn both ejector handles clockwise to seat the FPC.
  • Page 144: Reinstalling The T640 Cable Management System

    T640 Chassis Description on page 13 T640 Cooling System Description on page 61 T640 Standard SONET Clock Generators (SCGs) Description on page 40 T640 T Series Control Boards (T-CBs) Description on page 38 T640 Switch Interface Boards (SIBs) Description on page 30...
  • Page 145: Grounding The T640 Router

    Connecting the T640 Grounding Cable on page 115 Connecting the T640 Grounding Cable You ground the T640 router by attaching a grounding cable to the grounding points on the chassis. You must provide the grounding cable (the cable lugs are supplied with the router).
  • Page 146 T640 Core Router Hardware Guide Secure the grounding cable lug to the grounding points, first with the washers, then with the screws. Verify that the grounding cabling is correct, that the grounding cable does not touch or block access to router components, and that it does not drape where people could trip on it.
  • Page 147: Connecting The T640 Router To External Devices

    You can also connect the T640 router to external alarm-reporting devices through the alarm relay contacts on the CIP. After you have installed the T640 Core Router into the rack, attach one or more external devices to the ports on the CIP that connect to the Routing Engines for management and service operations (see Figure 68 on page 118).
  • Page 148: Connecting The T640 Router To A Network For Out-Of-Band

    Figure 68: Routing Engine Management Ports and Alarm Relay Contacts Connecting the T640 Router to a Network for Out-of-Band Management on page 118 Connecting the T640 Router to a Management Console or Auxiliary Device on page 119 Connecting the T640 Router to an External Alarm-Reporting Device on page 119...
  • Page 149: Device

    Plug the other end of the cable into the network device. Figure 69: Routing Engine Ethernet Cable Connector Connecting the T640 Router to a Management Console or Auxiliary Device To use a system console to configure and manage the Routing Engine, connect it to the appropriate port on the CIP.
  • Page 150: Connecting Pic Cables To The T640 Router

    Attach the other end of the wires to the external device. If attaching a reporting device for the other kind of alarm, repeat the procedure. Connecting PIC Cables to the T640 Router The router supports PICs that use various kinds of network cable, including multimode and single-mode fiber-optic cable.
  • Page 151: Figure 71: Attaching A Cable To A Pic

    T640 Craft Interface Description on page 41 Documentation Tools and Parts Required to Connect the T640 Router to External Devices on page 117 T640 Routing Engine Interface Cable and Wire Specifications on page 365 Copyright © 2010, Juniper Networks, Inc.
  • Page 152 T640 Core Router Hardware Guide Copyright © 2010, Juniper Networks, Inc.
  • Page 153: Providing Power To The T640 Router

    CHAPTER 13 Providing Power to the T640 Router Tools and Parts Required to Provide Power to the T640 Router on page 123 Connecting DC Power to a T640 Router with Two-Input 160-A DC Power Supplies on page 124 Connecting DC Power to a T640 Router with Three-input 240-A DC Power Supplies...
  • Page 154 Connecting DC Power to a T640 Router with Two-Input 160-A DC Power Supplies To connect the DC source power cables to each power supply in the T640 router: Switch off the dedicated customer site circuit breakers. Follow the instructions for your site.
  • Page 155: Providing Power To The T640 Router

    Replace the clear plastic cover over the terminal studs on the faceplate. Figure 72: Connecting DC Power to a Two-Input 160-A DC Power Supply Related Overview of Connecting the T640 Router to Management and Alarm Devices on page 117 Documentation Connecting the T640 Grounding Cable on page 115...
  • Page 156: Connecting Dc Power To A T640 Router With Three-Input 240-A Dc Power Supplies (2-Input Mode)

    Verify that the input mode switch is correctly set to mode. See “Setting the 2–INPUT Input Mode Switch on a Three-Input 240-A DC Power Supply for a T640 Router” on page 247. Replace the cable restraint, if needed. See “Replacing the T640 Cable Restraint on a Three-Input 240-A DC Power Supply”...
  • Page 157: Figure 73: Connecting Dc Power To A Three-Input 240-A Dc Power Supply In

    Chapter 13: Providing Power to the T640 Router color coding used by the external DC power source at your site determines the color coding for the leads on the power cables that attach to the terminal studs on each power supply.
  • Page 158: Supplies

    Site Electrical Wiring Guidelines for M Series and T Series Routers on page 346 Connecting DC Power to a T640 Router with Four-Input 240-A DC Power Supplies You connect DC power to the router by attaching power cables from the DC power sources to the terminal studs on the power supply faceplates.
  • Page 159: Figure 74: Connecting Power To The Four-Input 240-A Dc Power Supply

    Chapter 13: Providing Power to the T640 Router CAUTION: All inputs on the DC power supply in slot must be PEM0 powered by dedicated power feeds derived from feed A, and all inputs on the DC power supply in slot...
  • Page 160: Powering On A Dc-Powered T640 Router

    , or ETHERNET ). For more information about connecting management devices, see “Overview of Connecting the T640 Router to Management and Alarm Devices” on page 117. Turn on the power to the external management device. Switch on the customer site circuit breakers to provide voltage to the DC power source cables.
  • Page 161: Supplies

    If the Routing Engine finishes booting and you need to power off the system, see “Powering Off a T640 Router” on page 136. Related Setting the Input Mode Switch on a Three-Input 240-A DC Power Supply for a T640 Documentation Router on page 247...
  • Page 162: Figure 75: Connecting Power To A Three-Phase Delta Ac Power Supply

    T640 Core Router Hardware Guide Screw the retaining nut onto the AC power cord to secure it to the metal wiring compartment. Connect the wires to the AC terminal block on the three-phase delta AC power supply (Figure 75 on page 132). Use 1/4-in. slotted screwdriver to loosen the input terminal or grounding point screw, insert each wire into the grounding point or input terminal, and tighten the screw.
  • Page 163: Supplies

    T640 AC Power Cord Specifications on page 358 T640 Preventing Electrostatic Discharge Damage on page 306 Connecting AC Power to a T640 Router with Three-Phase Wye AC Power Supplies To connect an AC power cord: Attach an electrostatic discharge (ESD) grounding strap to your bare wrist, and connect the strap to an approved site ESD grounding point.
  • Page 164: Figure 76: Connecting Power To The Three-Phase Wye Ac Power Supply

    T640 Core Router Hardware Guide Connect the wires to the AC terminal block on the three-phase wye AC power supply (Figure 76 on page 134). Use a 1/4-in. slotted screwdriver to unscrew each of the input terminals or grounding point, insert each wire into the grounding point or input terminal, and tighten the screw.
  • Page 165: Powering On An Ac-Powered T640 Router

    Chapter 13: Providing Power to the T640 Router Related T640 Three-Phase Delta and Wye AC Power Supply Overview on page 57 Documentation Powering On an AC-Powered T640 Router on page 135 T640 AC Power Electrical Safety Guidelines on page 333...
  • Page 166: Powering Off A T640 Router

    T640 Three-Phase Delta and Wye AC Power Supply Overview on page 57 Documentation Overview of Connecting the T640 Router to Management and Alarm Devices on page 117 Connecting AC Power to a T640 Router with Three-Phase Delta AC Power Supplies...
  • Page 167 T640 Preventing Electrostatic Discharge Damage on page 306 Documentation Powering On a DC-Powered T640 Router on page 130 Powering On an AC-Powered T640 Router on page 135 General Electrical Safety Guidelines and Electrical Codes for M Series, MX Series, and T Series Routers on page 324 Copyright ©...
  • Page 168 T640 Core Router Hardware Guide Copyright © 2010, Juniper Networks, Inc.
  • Page 169: Performing The Initial T640 Junos Os Configuration

    T640 Physical Specifications on page 341 Initially Configuring the T640 Router The T640 Core Router is shipped with the Junos OS preinstalled and ready to be configured when the T640 router is powered on. These procedures connect a router to the network but do not enable it to forward traffic.
  • Page 170: Entering Configuration Mode

    T640 Core Router Hardware Guide You configure the router by issuing Junos OS command-line interface (CLI) commands, either on a console device attached to the port on the CIP, or over a telnet CONSOLE connection to a network connected to the port on the CIP.
  • Page 171: Configuring System Attributes

    Chapter 14: Performing the Initial T640 Junos OS Configuration [edit] root@# set system login user user-name class super-user Configuring System Attributes For more information on the backup router and static routes, see the Junos OS System Basics Configuration Guide. Configure the name of the router. If the name includes spaces, enclose the name in quotation marks (“...
  • Page 172: Committing The Configuration

    When you have finished configuring the router, exit configuration mode. [edit] root@host# exit root@host> Related T640 Router Description on page 3 Documentation Powering On a DC-Powered T640 Router on page 130 Preparing to Configure the T640 Router on page 139 Copyright © 2010, Juniper Networks, Inc.
  • Page 173 PART 3 T640 Router Hardware Maintenance, Troubleshooting, and Replacement Procedures Maintaining T640 Router Hardware Components on page 145 Troubleshooting T640 Router Hardware Components on page 163 Replacing T640 Router Hardware Components on page 175 Copyright © 2010, Juniper Networks, Inc.
  • Page 174 T640 Core Router Hardware Guide Copyright © 2010, Juniper Networks, Inc.
  • Page 175: Maintaining T640 Router Hardware Components

    CHAPTER 15 Maintaining T640 Router Hardware Components Tools and Parts Required to Maintain the T640 Hardware Components on page 145 Routine Maintenance Procedures for the T640 Router on page 145 Maintaining Cooling System Components on page 146 Maintaining the T640 Host Subsystem on page 148...
  • Page 176: Maintaining Cooling System Components

    6 months. For procedures to replace the air filters, see “Replacing a T640 Air Filter” on page 191. Spare filter elements should be used within 1 year of manufacture. Check the date of manufacture printed on the filter.
  • Page 177: Maintaining The T640 Fan Trays

    Chapter 15: Maintaining T640 Router Hardware Components Related T640 Cooling System Description on page 61 Documentation T640 Clearance Requirements for Airflow and Hardware Maintenance on page 68 Replacing a T640 Air Filter on page 191 Maintaining the T640 Fan Trays Purpose For optimum cooling, verify the condition of the fans.
  • Page 178: Maintaining The T640 Host Subsystem

    Check the host subsystem LEDs on the craft interface. For more information about the LEDs and the display, see “T640 Craft Interface Description” on page 41. Check the LCD on the craft interface to view information about the router temperature and the status of the Routing Engines.
  • Page 179: Maintaining The T640 T-Cbs

    T640 Routing Engine Description on page 32 Documentation T640 Routing Engine Functions on page 8 T640 Routing Engine Interface Cable and Wire Specifications on page 365 Maintaining the T640 T-CBs Purpose For optimum router performance, verify the condition of the routers T-CBs.
  • Page 180: Maintaining The T640 Scgs

    Purpose For optimum router performance, verify the condition of the SCGs. Action On a regular basis: Check the SCG LEDs. For more information, see “T640 Standard SONET Clock Generators (SCGs) Description” on page 40. Issue the show chassis environment scg command to display information about the SCGs.
  • Page 181: Maintaining The T640 Packet Forwarding Engine Components

    Maintaining the T640 Packet Forwarding Engine Components Maintaining T640 FPCs on page 151 Holding and Storing T640 FPCs on page 152 Maintaining T640 PICs and PIC Cables on page 156 Maintaining T640 FPCs Purpose For optimum router performance, verify the condition of the FPCs. The router can have up to eight FPCs mounted vertically in the FPC card cage at the front of the chassis.
  • Page 182: Holding And Storing T640 Fpcs

    T640 Chassis Description on page 13 Documentation T640 FPC Description on page 18 T640 Craft Interface FPC LEDs and Online/Offline Buttons on page 45 Holding and Storing T640 FPCs Holding T640 FPCs on page 152 Storing T640 FPCs on page 155 Holding T640 FPCs CAUTION: Many components on the FPC are fragile.
  • Page 183: Figure 78: Do Not Grasp The Connector Edge

    Chapter 15: Maintaining T640 Router Hardware Components Figure 78: Do Not Grasp the Connector Edge Do not carry the FPC by the faceplate with only one hand (see Figure 79 on page 154). Copyright © 2010, Juniper Networks, Inc.
  • Page 184: Figure 79: Do Not Carry An Fpc With Only One Hand

    T640 Core Router Hardware Guide Figure 79: Do Not Carry an FPC with Only One Hand Do not rest any edge of an FPC directly against a hard surface (see Figure 80 on page 154). If you must rest the FPC temporarily on an edge while changing its orientation between vertical and horizontal, use your hand as a cushion between the edge and the surface.
  • Page 185: Storing T640 Fpcs

    Chapter 15: Maintaining T640 Router Hardware Components You hold an FPC vertically when installing it into the chassis or an equipment rack. To hold an FPC vertically (see Figure 81 on page 155): Orient the FPC so that the faceplate faces you.
  • Page 186: Maintaining T640 Pics And Pic Cables

    82 on page 156). Related T640 FPC Description on page 18 Documentation Troubleshooting the T640 FPCs on page 169 Maintaining T640 PICs and PIC Cables Purpose For optimum router performance, verify the condition of the PICs and PIC cables. Action...
  • Page 187 Check the LEDs on PIC faceplates. The meaning of the LED states differs for various PICs. For more information, see the T640 Core Router PIC Guide. If the FPC that houses the PIC detects a PIC failure, the FPC generates an alarm message to be sent to the Routing Engine.
  • Page 188: Maintaining The T640 Sibs

    Related T640 Chassis Description on page 13 Documentation T640 Physical Interface Card (PIC) Description Connecting PIC Cables to the T640 Router on page 120 Replacing T640 PIC Cables on page 230 Maintaining the T640 SIBs Purpose For optimum router performance, verify the condition of the SIBs.
  • Page 189: Maintaining The T640 Power Supplies

    To review grounding and site wiring requirements for the router, see “T640 Chassis Grounding Cable and Lug Specifications” on page 345 and “Site Electrical Wiring Guidelines for M Series and T Series Routers”...
  • Page 190 6 months. To replace a power supply front air filter element, see “Replacing a Front Air Filter Element on a T640 AC or DC Power Supply” on page 294. To replace a side air filter, see “Replacing a Side Air Filter on a T640 AC Power Supply” on page 295.
  • Page 191 However, if the voltages do not match, the router operates normally as long as the DC input voltages are within the operating range provided in “T640 DC Power System Electrical Specifications” on page 347. For the three-input 240-A DC power supplies in 2–INPUT...
  • Page 192 T640 Three-Input 240-A DC Power Supply LEDs on page 53 T640 Four-Input 240-A DC Power Supply LEDs on page 56 T640 Three-Phase Delta and Wye AC Power Supply LEDs on page 60 Troubleshooting the T640 Power System on page 171...
  • Page 193: Troubleshooting T640 Router Hardware Components

    Troubleshooting the T640 Power System on page 171 Overview of Troubleshooting Resources for the T640 Router To troubleshoot a T640 router, you use the Junos OS command-line interface (CLI), LCD, alarms, devices connected to the alarm relay contacts on the CIP, and LEDs on both the components and craft interface.
  • Page 194: T640 Led Overview

    FPC card cage. It contains LEDs, buttons, and an LCD showing status messages for the router. To display system alarm messages on the LCD, see “Troubleshooting Using the T640 Chassis and Interface Alarm Messages” on page 165. For more information about using the craft interface, see “T640 Craft Interface Description”...
  • Page 195: Component Leds

    Related T640 Chassis Description on page 13 Documentation Locating the T640 Craft Interface Serial Number Label on page 372 Replacing a T640 Craft Interface on page 196 Troubleshooting Using the T640 Chassis and Interface Alarm Messages When the Routing Engine detects an alarm condition, it lights the red or yellow alarm LED on the craft interface as appropriate, trips the corresponding alarm relay contact on the CIP, and reports the cause of the alarm in the craft interface LCD.
  • Page 196: Table 30: T640 Chassis Alarm Messages

    T640 Core Router Hardware Guide Table 30: T640 Chassis Alarm Messages Component Alarm Type LCD Display Message CLI Message Fans Fan Failure fan-name Failure Fans Missing Too many fans missing or failing Yellow Fan Removed fan-name Removed Temperature sensors Temperature Hot...
  • Page 197: Table 31: Sonet/Sdh Interface Alarm Messages

    Chapter 16: Troubleshooting T640 Router Hardware Components Table 30: T640 Chassis Alarm Messages (continued) Component Alarm Type LCD Display Message CLI Message T-CB CB cb-number Removed CB cb-number Removed CB cb-number Failure CB cb-number Failure Yellow CB cb-number Ethernet Switch Failure...
  • Page 198: Troubleshooting The T640 Cooling System

    T640 Chassis Description on page 13 Documentation T640 Craft Interface Alarm LEDs and ACO/LT Button on page 42 Overview of Connecting the T640 Router to Management and Alarm Devices on page 117 Replacing a T640 Craft Interface on page 196 Troubleshooting the T640 Cooling System...
  • Page 199: Troubleshooting The T640 Fpcs And Pics

    Chapter 16: Troubleshooting T640 Router Hardware Components For information about the alarms, see “Troubleshooting Using the T640 Chassis and Interface Alarm Messages” on page 165. Place your hand near the exhaust vents at the rear of the chassis to determine whether the fans are pushing air out of the chassis.
  • Page 200: Troubleshooting The T640 Pics

    To troubleshoot the PICs: To check the status of each port on a PIC, look at the LED located on the PIC faceplate. For information about the meaning of LED states on different PICs, see the T640 Core Router PIC Guide.
  • Page 201: Troubleshooting The T640 Power System

    Chapter 16: Troubleshooting T640 Router Hardware Components Troubleshooting the T640 Power System Problem The following alarms, LEDs, and other conditions indicate a problem with the power system: If all power supplies have failed, the system temperature might have exceeded the threshold, causing the system to shut down.
  • Page 202 Check the display on the craft interface. The Junos OS constantly updates the screen with status information for each component. For more information about the display, see “T640 Craft Interface Description” on page 41. NOTE: On the display and in the CLI, the power supplies are referred to , from top to bottom.
  • Page 203 LED on the installed spare lights, the replaced power supply is faulty. DC OK Return it for replacement, as described in “T640 Return Procedure” on page 377. If you cannot determine the cause of the problem or need additional assistance, see “Contacting Customer Support”...
  • Page 204 T640 Core Router Hardware Guide Copyright © 2010, Juniper Networks, Inc.
  • Page 205: Replacing T640 Router Hardware Components

    CHAPTER 17 Replacing T640 Router Hardware Components Tools and Parts Required to Replace the T640 Hardware Components on page 175 Replacing the T640 CIP on page 177 Replacing the T640 Connections to Routing Engine Interface Ports on page 180 Replacing the T640 Cooling System Components on page 186...
  • Page 206 Phillips (+) screwdrivers, numbers 1 and 2 Electrostatic bag or antistatic mat Blank panel (if component is not reinstalled) Related T640 Chassis Description on page 13 Documentation T640 Return Procedure on page 377 Contacting Customer Support on page 377 Copyright © 2010, Juniper Networks, Inc.
  • Page 207: Replacing The T640 Cip

    Chapter 17: Replacing T640 Router Hardware Components Replacing the T640 CIP Removing a T640 CIP on page 177 Installing a T640 CIP on page 178 Removing a T640 CIP The CIP is located to the left side of the FPC card cage. It houses the Routing Engine interface ports, which accept connections to external management and alarm-reporting devices.
  • Page 208: Installing A T640 Cip

    T640 Core Router Hardware Guide Figure 83: Removing a CIP Installing a T640 CIP To install the CIP (see Figure 84 on page 179): Attach an electrostatic discharge (ESD) grounding strap to your bare wrist, and connect the strap to one of the ESD points on the chassis.
  • Page 209: Figure 84: Installing A Cip

    Figure 84: Installing a CIP Related T640 Preventing Electrostatic Discharge Damage on page 306 Documentation T640 Routing Engine Ports on page 47 Connecting the T640 Router to a Management Console or Auxiliary Device on page 119 Copyright © 2010, Juniper Networks, Inc.
  • Page 210: Replacing The T640 Connections To Routing Engine Interface Ports

    T640 Core Router Hardware Guide Replacing the T640 Connections to Routing Engine Interface Ports on page 180 T640 Routing Engine Interface Cable and Wire Specifications on page 365 Replacing the T640 Connections to Routing Engine Interface Ports The ports on the CIP connect the Routing Engine to external management devices (see Figure 85 on page 180).
  • Page 211: Replacing The T640 Management Ethernet Cables

    To replace the cables that connect to the ports, perform the procedures described in the following topics: Replacing the T640 Management Ethernet Cables on page 181 Replacing the T640 Console or Auxiliary Cable on page 183 Replacing the T640 Alarm Relay Wires on page 184 Replacing the T640 Management Ethernet Cables...
  • Page 212: Figure 86: Ethernet Cable Connectors

    T640 Core Router Hardware Guide Figure 86: Ethernet Cable Connectors Copyright © 2010, Juniper Networks, Inc.
  • Page 213: Replacing The T640 Console Or Auxiliary Cable

    Chapter 17: Replacing T640 Router Hardware Components Replacing the T640 Console or Auxiliary Cable To use a system console to configure and manage the Routing Engine, connect it to the appropriate port on the CIP. To use a laptop, modem, or other auxiliary device,...
  • Page 214: Replacing The T640 Alarm Relay Wires

    T640 Core Router Hardware Guide Figure 87: Routing Engine Console Replacing the T640 Alarm Relay Wires To connect the router to external alarm-reporting devices, attach wires to the RED ALARM relay contacts on the CIP. A system condition that triggers the red...
  • Page 215 Chapter 17: Replacing T640 Router Hardware Components To replace the wires connecting to an alarm-reporting device (see Figure 88 on page 186): Disconnect the existing wire at the external device. Prepare the required length of replacement wire with gauge between 28-AWG and 14-AWG (0.08 and 2.08 mm...
  • Page 216: Replacing The T640 Cooling System Components

    T640 Alarm Relay Contacts on page 48 Documentation Connecting the T640 Router to a Management Console or Auxiliary Device on page 119 Replacing the T640 Connections to Routing Engine Interface Ports on page 180 T640 Routing Engine Interface Cable and Wire Specifications on page 365...
  • Page 217: Replacing A T640 Fan Tray

    Replacing a T640 Fan Tray The T640 router has two front fan trays and one rear fan tray. The front fan trays install horizontally in the front of the chassis. Each front fan tray contains six fans. The two front fan trays are interchangeable, but the rear fan tray is not interchangeable with the front fan trays.
  • Page 218: Installing A T640 Front Fan Tray

    Unlock the cable management system, and lower it to the fully lowered position. Rearrange the PIC cables in the cable management system. For more information about proper cable arrangement, see “Maintaining T640 PICs and PIC Cables” on page 156. Figure 90: Installing a Front Fan Tray...
  • Page 219: Removing A T640 Rear Fan Tray

    Chapter 17: Replacing T640 Router Hardware Components Removing a T640 Rear Fan Tray The rear fan tray is mounted vertically on the right side of the rear of the chassis. The fan tray weighs about 10 lb (4.5 kg). CAUTION: To maintain proper cooling, do not operate the router with the rear fan tray removed for more than 1 minute.
  • Page 220: Installing A T640 Rear Fan Tray

    T640 Core Router Hardware Guide Figure 91: Removing the Rear Fan Tray Installing a T640 Rear Fan Tray To install a replacement rear fan tray (see Figure 92 on page 191): Attach an electrostatic discharge (ESD) grounding strap to your bare wrist, and connect the strap to one of the ESD points on the chassis.
  • Page 221: Replacing A T640 Air Filter

    Troubleshooting the T640 Cooling System on page 168 Replacing a T640 Air Filter Removing a Front T640 Air Filter on page 192 Installing a Front T640 Air Filter on page 193 Removing a Rear T640 Air Filter on page 193 Installing a Rear T640 Air Filter on page 195 Copyright ©...
  • Page 222: Removing A Front T640 Air Filter

    T640 Core Router Hardware Guide Removing a Front T640 Air Filter The front air filter, located below the FPC card cage in the front of the chassis, and installs horizontally. The front air filter weighs approximately 1 lb (0.5 kg).The air filters are hot-insertable and hot-removable.
  • Page 223: Installing A Front T640 Air Filter

    Chapter 17: Replacing T640 Router Hardware Components Installing a Front T640 Air Filter To install the front air filter (see Figure 95 on page 193): Attach an electrostatic discharge (ESD) grounding strap to your bare wrist, and connect the strap to one of the ESD points on the chassis.
  • Page 224: Figure 96: Removing The Rear Air Filter

    T640 Core Router Hardware Guide Figure 96: Removing the Rear Air Filter Copyright © 2010, Juniper Networks, Inc.
  • Page 225: Installing A Rear T640 Air Filter

    Chapter 17: Replacing T640 Router Hardware Components Figure 97: Removing the Rear Air Filter Element Installing a Rear T640 Air Filter To install the rear air filter (see Figure 98 on page 196): Attach an electrostatic discharge (ESD) grounding strap to your bare wrist, and connect the strap to one of the ESD points on the chassis.
  • Page 226: Replacing A T640 Craft Interface

    Before you remove the craft interface, remove the front upper fan tray. For instructions on removing a front fan tray, see “Removing a T640 Front Fan Tray” on page 187. Removing a T640 Craft Interface on page 197 Installing a T640 Craft Interface on page 197 Copyright ©...
  • Page 227: Removing A T640 Craft Interface

    Chapter 17: Replacing T640 Router Hardware Components Removing a T640 Craft Interface The craft interface is located on the front of the chassis above the FPC card cage and weighs approximately 2 lb (0.9 kg). To remove the craft interface (see Figure 99 on...
  • Page 228: Replacing The T640 Host Subsystem Components

    Replacing a T640 T-CB on page 201 Replacing a T640 PC Card on page 203 Replacing a DIMM Module in T640 Routing Engines on page 205 Replacing a T640 Routing Engine on page 206 Taking the T640 Host Subsystem Offline The host subsystem is taken offline and brought online as a unit.
  • Page 229: Table 33: Effect Of Taking The Host Subsystem Offline

    Chapter 17: Replacing T640 Router Hardware Components Table 33: Effect of Taking the Host Subsystem Offline Type of Host Subsystem Effect of Taking the Host Subsystem Offline Nonredundant host The router shuts down. subsystem Backup host subsystem The functioning of the router is not interrupted. The backup host subsystem is hot-removable and hot-insertable.
  • Page 230 T640 Core Router Hardware Guide NOTE: The first supported release for graceful Routing Engine switchover and nonstop active routing on the T640 router is Junos OS Release 7.0 and Junos OS Release 8.4, respectively. Graceful restart software requirements depend on the routing protocols configured on the router. For the minimum software requirements for graceful restart, see the Junos OS High Availability Configuration Guide.
  • Page 231: Replacing A T640 T-Cb

    198. To remove a T-CB (see Figure 101 on page 202): Take the host subsystem offline. See “Taking the T640 Host Subsystem Offline” on page 198. Place an electrostatic bag or antistatic mat on a flat, stable surface.
  • Page 232: Installing A T640 T-Cb

    T640 Core Router Hardware Guide Grasp the ejector handles, and slide the T-CB about halfway out of the chassis. Place one hand underneath the T-CB to support it, and slide it completely out of the chassis. Place the T-CB on the antistatic mat.
  • Page 233: Replacing A T640 Pc Card

    PC Card is inserted. It is not automatically copied to the other Routing Engine. To replace a PC Card, perform the following procedures: Removing a T640 PC Card on page 203 Installing a T640 PC Card on page 204 Removing a T640 PC Card The PC Card is located in the slot labeled on the Routing Engine.
  • Page 234: Installing A T640 Pc Card

    T640 Core Router Hardware Guide NOTE: The Routing Engine in your router might have two PC Card slots. In this case, use either slot. Do not install more than one PC Card in the Routing Engine. The PC Card pops partially out of the slot. Grasp the card and pull it completely out of the slot.
  • Page 235: Replacing A Dimm Module In T640 Routing Engines

    Reinstall the Routing Engine cover and tighten the screws on the corners of the cover to secure it to the chassis. Figure 104: Installing a PC Card Replacing a DIMM Module in T640 Routing Engines Removing a T640 DIMM Module on page 205 Installing a T640 DIMM Module on page 206 Removing a T640 DIMM Module The DIMM modules are located on the top of the Routing Engine.
  • Page 236: Installing A T640 Dimm Module

    Figure 105: Installing the DIMM Module Replacing a T640 Routing Engine To replace a Routing Engine, perform the following procedures: Removing a T640 Routing Engine on page 207 Installing a T640 Routing Engine on page 208 Copyright © 2010, Juniper Networks, Inc.
  • Page 237: Removing A T640 Routing Engine

    “Taking the T640 Host Subsystem Offline” on page 198. To remove a Routing Engine: Take the host subsystem offline as described in “Taking the T640 Host Subsystem Offline” on page 198. Place an electrostatic bag or antistatic mat on a flat, stable surface.
  • Page 238: Installing A T640 Routing Engine

    T640 Core Router Hardware Guide Figure 106: Removing the Routing Engine Cover Figure 107: Removing a Routing Engine Installing a T640 Routing Engine To install a Routing Engine (see Figure 108 on page 209): Attach an electrostatic discharge (ESD) grounding strap to your bare wrist, and connect the strap to one of the ESD points on the chassis.
  • Page 239: Figure 108: Installing A Routing Engine

    For more information about using the CLI, see the Junos OS manuals. Figure 108: Installing a Routing Engine Figure 109: Reinstalling the Routing Engine Cover Related T640 Preventing Electrostatic Discharge Damage on page 306 Documentation T640 Host Subsystem Description on page 32 Copyright © 2010, Juniper Networks, Inc.
  • Page 240: Replacing A T640 Scg

    Taking the T640 Host Subsystem Offline on page 198 Maintaining the T640 Host Subsystem on page 148 T640 Routing Engine Functions on page 8 T640 Routing Engine Interface Cable and Wire Specifications on page 365 T640 Preventing Electrostatic Discharge Damage on page 306 Replacing a T640 SCG The SCGs are hot-pluggable.
  • Page 241: Installing A T640 Scg

    For more information about using the CLI, see the Junos OS manuals. Figure 111: Installing an SCG Related T640 Standard SONET Clock Generators (SCGs) Description on page 40 Documentation T640 SONET Clock Generators (SCGs) LEDs on page 41 Maintaining the T640 SCGs on page 150...
  • Page 242: Replacing A T640 Sib

    T640 Core Router Hardware Guide Replacing a T640 SIB Five SIBs are installed in the T640 router. The SIBs are located in the rear of the chassis in the slots marked through . Each SIB weighs approximately 6.8 lb (3.1 kg).
  • Page 243: Installing A T640 Standard Sib Or Standard Sib Version B

    Figure 112: Removing a SIB Installing a T640 Standard SIB or Standard SIB Version B To install a SIB into the rear of the chassis (see Figure 113 on page 214): Attach an electrostatic discharge (ESD) grounding strap to your bare wrist, and connect the strap to one of the ESD points on the chassis.
  • Page 244: Upgrading To A T640 Standard Sib Version B

    Figure 113: Installing a SIB Upgrading to a T640 Standard SIB Version B NOTE: Before you install one or more FPC4s in a T640 router that is not part of a routing matrix, you must replace each SIB in the router with a SIB version B.
  • Page 245: Preparing To Upgrade To A T640 Standard Sib Version B

    Chapter 17: Replacing T640 Router Hardware Components To upgrade for each of the SIBs in the T640 router, perform the following procedures: Preparing to Upgrade to a T640 Standard SIB Version B on page 215 Replacing T640 Standard SIBs with Standard SIB Version B on page 215...
  • Page 246: Removing A T640-Sib

    (Use the supplied small slotted screwdriver to tighten the captive screw.) Move the fiber-optic array cables to the side of the T640-SIB so they do not interfere with the removal of the T640-SIB.
  • Page 247: Installing A T640-Sib

    Figure 114: Removing a SIB Installing a T640-SIB Use this procedure to install a T640-SIB in a T640 router that is connected to a TX Matrix platform. To convert the switching plane from standard SIBs to T640-SIBs, see the procedures in the TX Matrix Router Hardware Guide.
  • Page 248 Attach an electrostatic discharge (ESD) grounding strap to your bare wrist, and connect the strap to one of the ESD points on the chassis. Place one hand under the bottom edge of the T640-SIB and one hand around the top of the T640-SIB faceplate.
  • Page 249: Replacing T640 Packet Forwarding Engine Components

    Related T640 Chassis Description on page 13 Documentation T640 Switch Interface Boards (SIBs) Description on page 30 Maintaining the T640 SIBs on page 158 Replacing T640 Packet Forwarding Engine Components To replace Packet Forwarding Engine components, perform the following procedures:...
  • Page 250 If necessary, remove each installed PIC from the FPC. For information about removing a PIC, see “Removing a T640 PIC” on page 226. Copyright © 2010, Juniper Networks, Inc.
  • Page 251: Installing A T640 Fpc

    Chapter 17: Replacing T640 Router Hardware Components After you remove each PIC, immediately place it on an antistatic mat or in an electrostatic bag. If you are not reinstalling a FPC into the emptied FPC slot within a short time, install a blank FPC panel over the slot to maintain proper airflow in the FPC card cage.
  • Page 252 Install each PIC into the appropriate slot on the FPC. For information on installing a PIC, see “Installing a T640 PIC” on page 228. Locate the slot in the FPC card cage in which you plan to install the FPC.
  • Page 253: Figure 116: Installing An Fpc

    Chapter 17: Replacing T640 Router Hardware Components Figure 116: Installing an FPC Do not bend or damage prongs on power connector Gently rest the bottom edge of the FPC on the bottom edge of the slot opening, making contact a short distance forward of the power connector.
  • Page 254 You can verify correct FPC and PIC functioning by issuing the show chassis fpc commands, as described in “Maintaining T640 FPCs” on show chassis fpc pic-status page 151 and “Maintaining T640 PICs and PIC Cables” on page 156. Copyright © 2010, Juniper Networks, Inc.
  • Page 255: Replacing A T640 Pic

    Chapter 17: Replacing T640 Router Hardware Components Figure 117: Installing a T640 FPC Replacing a T640 PIC Removing a T640 PIC on page 226 Installing a T640 PIC on page 228 Copyright © 2010, Juniper Networks, Inc.
  • Page 256: Removing A T640 Pic

    T640 Core Router Hardware Guide Removing a T640 PIC PICs are hot-insertable and hot-removable. When you remove a PIC, the router continues to function, although the PIC interfaces being removed no longer function. The PICs are located in the FPCs installed in the front of the router. A PIC weighs less than 2 lb (0.9 kg).
  • Page 257 Chapter 17: Replacing T640 Router Hardware Components the cable management system. Placing fasteners on the loop helps to maintain its shape. CAUTION: Avoid bending fiber-optic cable beyond its minimum bend radius. An arc smaller than a few inches in diameter can damage the cable and cause problems that are difficult to diagnose.
  • Page 258: Installing A T640 Pic

    T640 Core Router Hardware Guide Figure 118: Removing a PIC Installing a T640 PIC To install a PIC (see Figure 119 on page 230): Attach an electrostatic discharge (ESD) grounding strap to your bare wrist, and connect the strap to one of the ESD points on the chassis.
  • Page 259 Chapter 17: Replacing T640 Router Hardware Components Secure the PIC to the FPC faceplate: Type 1 or Type 2 PICs—Tighten the captive screws at the top and bottom of the faceplate. Type 3 PICs—Turn the ejector handle at the top of the PIC faceplate clockwise, then tighten the captive screw at the bottom of the faceplate.
  • Page 260: Replacing T640 Pic Cables

    To replace a PIC cable, perform the following procedures: Removing a T640 PIC Cable on page 231 Installing a T640 PIC Cable on page 231 Copyright © 2010, Juniper Networks, Inc.
  • Page 261: Removing A T640 Pic Cable

    Chapter 17: Replacing T640 Router Hardware Components Removing a T640 PIC Cable To remove a PIC cable: If the PIC connects to fiber-optic cable, have ready a rubber safety cap for each cable and transceiver. If removing all cables connected to the PIC, use one of the following methods to take the PIC offline: Press its online/offline button.
  • Page 262 The normal functioning indicator LED confirms that the PIC is online. You can also verify correct PIC functioning by issuing the command show chassis fpc pic-status described in “Maintaining T640 PICs and PIC Cables” on page 156. Copyright © 2010, Juniper Networks, Inc.
  • Page 263: Replacing A T640 Sfp

    Chapter 17: Replacing T640 Router Hardware Components Figure 120: Connecting Fiber-Optic Cable to a PIC Replacing a T640 SFP Removing a T640 SFP on page 233 Installing a T640 SFP on page 234 Removing a T640 SFP Small form-factor pluggables (SFPs) are transceivers that can be removed from a PIC.
  • Page 264: Installing A T640 Sfp

    T640 Core Router Hardware Guide Label the cable connected to the SFP so that you can later reconnect it to the correct SFP. Disconnect the cable from the SFP. Immediately cover the transceiver and the end of the cable with a rubber safety cap.
  • Page 265: Replacing A T640 Xenpak Module

    Verify that the status LEDs on the PIC faceplate indicate that the SFP is functioning correctly (there is an LED for each SFP port). For more information about the PIC LEDs, see the T640 Core Router PIC Guide. You can also verify PIC functioning by issuing the command.
  • Page 266: Removing A T640 Xenpak Module

    XENPAK modules are hot-insertable and hot-removable. Removing a XENPAK module does not interrupt PIC functioning, but the removed module no longer receives or transmits data. Removing a T640 XENPAK Module on page 236 Installing a T640 XENPAK Module on page 237 Removing a T640 XENPAK Module...
  • Page 267: Installing A T640 Xenpak Module

    Chapter 17: Replacing T640 Router Hardware Components Figure 122: Removing a XENPAK Module Installing a T640 XENPAK Module To install a replacement XENPAK module (see Figure 123 on page 238): Attach an electrostatic discharge (ESD) grounding strap to your bare wrist, and connect the strap to one of the ESD points on the chassis.
  • Page 268: Figure 123: Installing A Xenpak Module

    Verify that the status LEDs on the PIC faceplate indicate that the XENPAK module is functioning correctly. For more information about the PIC LEDs, see the T640 Core Router PIC Guide. You can also verify PIC functioning by issuing the show chassis fpc command.
  • Page 269: Replacing T640 Power System Components

    Replacing a T640 Three-Phase Wye AC Power Supply Cord on page 290 Replacing a Front Air Filter Element on a T640 AC or DC Power Supply on page 294 Replacing a Side Air Filter on a T640 AC Power Supply on page 295...
  • Page 270: Figure 124: Disconnecting Power Cables From A Two-Input 160-A Dc Power

    T640 Core Router Hardware Guide Remove the clear plastic cover protecting the terminal studs on the faceplate. Using a 7/16-in. (11 mm) nut driver, remove the nuts and washers from the terminal studs (see Figure 124 on page 240). Figure 124: Disconnecting Power Cables from a Two-Input 160-A DC Power...
  • Page 271: Installing A T640 Two-Input Dc Power Supply

    Chapter 17: Replacing T640 Router Hardware Components CAUTION: Each two-input 160-A power supply weighs approximately 23 lb (10.5 kg). Be prepared to support the full weight of the power supply as you remove it from the router. Place one hand underneath the power supply to support it, and slide it completely out of the chassis.
  • Page 272 T640 Core Router Hardware Guide Make sure that the voltage across the DC power source cable leads is 0 V and that there is no chance that the cables might become active during installation. CAUTION: You must ensure that power connections maintain the proper polarity.
  • Page 273 Chapter 17: Replacing T640 Router Hardware Components CAUTION: You must ensure that power connections maintain the proper polarity. The power source cables might be labeled to indicate (–) their polarity. There is no standard color coding for DC power cables. The...
  • Page 274: Figure 127: Installing A Replacement Two-Input 160-A Dc Power Supply

    T640 Power System Description on page 49 Documentation Maintaining the T640 Power Supplies on page 159 T640 DC Power Supply Electrical Specifications on page 348 Site Electrical Wiring Guidelines for M Series and T Series Routers on page 346 Copyright © 2010, Juniper Networks, Inc.
  • Page 275: Replacing A T640 Three-Input 240-A Dc Power Supply

    Removing a T640 Three-Input 240-A DC Power Supply on page 245 Setting the Input Mode Switch on a Three-Input 240-A DC Power Supply for a T640 Router on page 247...
  • Page 276: Figure 129: Disconnecting Power Cables From The Dc Power Supply

    T640 Core Router Hardware Guide Figure 129: Disconnecting Power Cables from the DC Power Supply Remove the cable lugs from the terminal studs. Loosen the captive screw or screws on the cable restraint on the right edge of the power supply faceplate.
  • Page 277: Setting The Input Mode Switch On A Three-Input 240-A Dc Power Supply For A T640 Router

    Chapter 17: Replacing T640 Router Hardware Components WARNING: Do not touch the power connectors on the rear of the power supply (see Figure 130 on page 247). They can contain dangerous voltages. Figure 130: Rear of the Power Supply Showing Midplane Connectors...
  • Page 278: Installing A T640 Three-Input 240-A Dc Power Supply

    Rotate the metal cover over the input mode switch, and use a screwdriver to tighten the captive screw. Figure 132: Three-Input 240-A DC Power Supply Installing a T640 Three-Input 240-A DC Power Supply Each three-input 240-A DC power supply weighs approximately 25 lb (11.3 kg). To install a three-input 240-A power supply: Make sure that the voltage across the DC power source cable leads is 0 V and that there is no chance that the cables might become active during installation.
  • Page 279: Supply

    Figure 133: Installing a Three-Input 240-A DC Power Supply Replacing the T640 Cable Restraint on a Three-Input 240-A DC Power Supply Each three-input 240-A DC power supply is shipped with the standard cable restraint, as shown in “Standard Cable Restraint on a Three-Input 240-A Power Supply”...
  • Page 280: Supply

    Figure 134: Standard Cable Restraint on a Three-Input 240-A DC Power Supply Installing the T640 Optional Cable Restraint on a Three-Input 240-A DC Power Supply To install the optional cable restraint on a three-input 240-A DC power supply: Align the two captive screws on the optional cable restraint with the two threaded holes located at the right edge of the power supply faceplate.
  • Page 281: Figure 135: Optional Cable Restraint On A Three-Input 240-A Dc Power

    Figure 135: Optional Cable Restraint on a Three-Input 240-A DC Power Supply Connecting DC Power to a Three-Input 240-A DC Power Supply in a T640 Router To connect a three-input 240-A DC power supply to the power sources: Attach an electrostatic discharge (ESD) grounding strap to your bare wrist, and connect the strap to one of the ESD points on the chassis.
  • Page 282 T640 Core Router Hardware Guide Attach the negative (–) DC source power cable lugs to the (input) terminals. –48V Use a 7/16-in. (11 mm) nut driver or wrench to tighten the nut. Apply between 23 lb-in. (2.6 Nm) and 25 lb-in. (2.8 Nm) of torque to each nut.
  • Page 283: Figure 136: Connecting Power Cables To The Power Supply

    Chapter 17: Replacing T640 Router Hardware Components Figure 136: Connecting Power Cables to the Power Supply Powering On a T640 Replacement Three-Input 240-A DC Power Supply To power on a three-input 240-A DC power supply: Attach an electrostatic discharge (ESD) grounding strap to your bare wrist, and connect the strap to one of the ESD points on the chassis.
  • Page 284: Replacing A T640 Four-Input 240-A Dc Power Supply

    If you have only one power supply, you must power off the system before removing the power supply. Removing a T640 Four-Input 240-A DC Power Supply on page 254 Installing a T640 Four-Input 240-A DC Power Supply on page 257...
  • Page 285: Figure 137: Four-Input 240-A Dc Power Supply

    Chapter 17: Replacing T640 Router Hardware Components Figure 137: Four-Input 240-A DC Power Supply LEDs Circuit breakers NOTE: After powering off a power supply, wait at least 60 seconds before turning it back on. Remove the clear plastic cover protecting the terminal studs on the faceplate.
  • Page 286: Figure 138: Disconnecting Power Cables From The Four-Input 240-A Dc Power

    T640 Core Router Hardware Guide Figure 138: Disconnecting Power Cables from the Four-Input 240-A DC Power Supply Cable lug Terminal studs Locking washer Remove the cable lugs from the terminal studs. Loosen the captive screw or screws on the cable restraint on the right edge of the power supply faceplate.
  • Page 287: Installing A T640 Four-Input 240-A Dc Power Supply

    (see Figure 140 on page 257). They can contain dangerous voltages. Figure 140: Rear of the Power Supply Showing Midplane Connectors Installing a T640 Four-Input 240-A DC Power Supply Each four-input 240-A DC power supply weighs approximately 26.6 lb (12.0 kg). To install...
  • Page 288 T640 Core Router Hardware Guide Using both hands, slide the power supply into the chassis until you feel resistance (see Figure 142 on page 260). Twist the ejector handles at the upper corners of the power supply faceplate clockwise until they stop.
  • Page 289: Figure 141: Connecting A Power Cable To A Four-Input 240-A Dc Power

    Chapter 17: Replacing T640 Router Hardware Components Figure 141: Connecting a Power Cable to a Four-Input 240-A DC Power Supply Cable lug Terminal studs Locking washer Loosen the captive screws on the cable restraint on the right edge of the power supply faceplate.
  • Page 290: Replacing A T640 Dc Power Supply Cable

    Related T640 Power System Description on page 49 Documentation T640 Four-Input 240-A DC Power Supply Overview on page 55 T640 Four-Input 240-A DC Power Supply LEDs on page 56 Troubleshooting the T640 Power System on page 171 T640 DC Power Supply Electrical Specifications on page 348...
  • Page 291: Removing A T640 Dc Power Supply Cable

    Chapter 17: Replacing T640 Router Hardware Components Removing a T640 DC Power Supply Cable To remove a DC power supply cable: Locate a replacement power cable that meets the specifications required for the power supply. CAUTION: A licensed electrician must attach a cable lug to the power cable that you supply.
  • Page 292: Figure 143: Disconnecting A Dc Power Cable From A Two-Input 160-A Dc Power

    T640 Core Router Hardware Guide Figure 143: Disconnecting a DC Power Cable from a Two-Input 160-A DC Power Supply Figure 144: Disconnecting a DC Power Cable from a Three-Input 240-A DC Power Supply Copyright © 2010, Juniper Networks, Inc.
  • Page 293: Installing A T640 Dc Power Supply Cable

    Chapter 17: Replacing T640 Router Hardware Components Figure 145: Disconnecting a DC Power Cable from a Four-Input 240-A DC Power Supply Cable lug Terminal studs Locking washer Installing a T640 DC Power Supply Cable NOTE: All inputs on the two-input 160-A DC power supply in slot...
  • Page 294 T640 Core Router Hardware Guide NOTE: All inputs on the four-input 240-A DC power supply in slot must PEM0 be powered by dedicated power feeds derived from feed A, and all inputs on the four-input 240-A DC power supply in slot...
  • Page 295: Figure 146: Connecting A Dc Power Cable To A Two-Input 160-A Dc Power

    Chapter 17: Replacing T640 Router Hardware Components Verify that the LED on the power supply faceplate is lit steadily. The CB ON CB ON LED blinks momentarily, then lights steadily to indicate that the circuit breakers are Verify that the...
  • Page 296: Figure 147: Connecting A Dc Power Cable To A Three-Input 240-A Dc Power

    T640 Core Router Hardware Guide Figure 147: Connecting a DC Power Cable to a Three-Input 240-A DC Power Supply Copyright © 2010, Juniper Networks, Inc.
  • Page 297: Replacing T640 Dc Power Supplies With Ac Power Supplies

    Replacing T640 DC Power Supplies with AC Power Supplies Removing the T640 DC Power Supplies on page 267 Installing the T640 Three-Phase Delta or Wye AC Power Supplies on page 271 Removing the T640 DC Power Supplies You must remove both DC power supplies before you install the AC power supplies.
  • Page 298: Figure 149: Rear Of The Dc Power Supply Showing Midplane Connectors

    T640 Core Router Hardware Guide Using a 7/16-in. (11 mm) nut driver or wrench, remove the nuts and washers from the terminal studs. Remove the cable lugs from the terminal studs. Loosen the captive screw or screws on the cable restraint or restraints on the right edge of the power supply faceplate.
  • Page 299: Figure 150: Disconnecting Dcpower Cables From A Two-Input 160-A Dc Power

    Chapter 17: Replacing T640 Router Hardware Components Figure 150: Disconnecting DCPower Cables from a Two-Input 160-A DC Power Supply Figure 151 on page 270 show disconnecting the DC power cables from a three-input 240-A DC power supply. Copyright © 2010, Juniper Networks, Inc.
  • Page 300: Supply

    T640 Core Router Hardware Guide Figure 151: Disconnecting Power Cables from the Three-Input 240-A DC Power Supply Figure 152 on page 271 show disconnecting the DC power cables from a four-input 240-A DC power supply. Copyright © 2010, Juniper Networks, Inc.
  • Page 301: Installing The T640 Three-Phase Delta Or Wye Ac Power Supplies

    Terminal studs Locking washer Installing the T640 Three-Phase Delta or Wye AC Power Supplies Each three-phase AC power supply weighs approximately 31.0 lb (14.06 kg). To install a three-phase delta AC power supply: Make sure that the voltage across the AC power source cord leads is 0 V and that there is no chance that the cord might become active during installation.
  • Page 302 T640 Core Router Hardware Guide Put the wires of the AC power cord through the hole of the metal wiring compartment. Screw the retaining nut onto the AC power cord to secure it to the metal wiring compartment. Copyright © 2010, Juniper Networks, Inc.
  • Page 303: Figure 153: Connecting Power To A Three-Phase Delta Ac Power Supply

    Chapter 17: Replacing T640 Router Hardware Components For a three-phase delta AC power supply, connect the wires to the AC terminal block(Figure 153 on page 273). Use a 1/4-in. slotted screwdriver to loosen each of the input terminal or grounding point screws, insert the wire into the grounding point or input terminal, and tighten the screw.
  • Page 304: Replacing A T640 Three-Phase Delta Ac Power Supply

    Repeat the procedure for the other power supply. Replacing a T640 Three-Phase Delta AC Power Supply The T640 router has either one nonredundant power supply or two redundant, load-sharing power supplies. Each redundant power supply is hot-insertable and hot-removable. When a redundant power supply is powered down or removed, the other...
  • Page 305: Removing A T640 Three-Phase Delta Ac Power Supply

    If you have only one power supply, you must power off the system before removing the power supply. Removing a T640 Three-Phase Delta AC Power Supply on page 275 Installing a T640 Three-Phase Delta AC Power Supply on page 278...
  • Page 306: Figure 156: Disconnecting The Power Cord From A Three-Phase Delta Ac Power

    T640 Core Router Hardware Guide Disconnect the wires from the AC terminal block on the three-phase delta AC power supply (Figure 156 on page 276), Use a 1/4-in. slotted screwdriver to loosen each of the input terminals or grounding point screws, and remove each wire from the grounding point or input terminal.
  • Page 307: Figure 157: Removing A Three-Phase Delta Ac Power Supply

    Chapter 17: Replacing T640 Router Hardware Components Grasp the handle on the power supply faceplate and pull firmly. Slide it halfway out of the chassis (see Figure 157 on page 277). CAUTION: Each three-phase delta AC power supply weighs approximately 31.0 lb (14.06 kg).
  • Page 308: Installing A T640 Three-Phase Delta Ac Power Supply

    T640 Core Router Hardware Guide Installing a T640 Three-Phase Delta AC Power Supply Each three-phase delta AC power supply weighs approximately 31.0 lb (14.06 kg). To install a three-phase delta AC power supply: Make sure that the voltage across the AC power source cord leads is 0 V and that there is no chance that the cord might become active during installation.
  • Page 309: Figure 159: Connecting Power To A Three-Phase Delta Ac Power Supply

    Chapter 17: Replacing T640 Router Hardware Components Connect the wires to the AC terminal block on the three-phase delta AC power supply (Figure 159 on page 279). Use a 1/4-in. slotted screwdriver to loosen each of the input terminal or grounding point screws, insert the wire into the grounding point or input terminal, and tighten the screw.
  • Page 310: Replacing A T640 Three-Phase Delta Ac Power Supply Cord

    60 seconds. Figure 160: Installing a Three-Phase Delta AC Power Supply Related T640 Three-Phase Delta and Wye AC Power Supply Overview on page 57 Documentation T640 Three-Phase Delta and Wye AC Power Supply LEDs on page 60...
  • Page 311: Removing A T640 Three-Phase Delta Ac Power Supply Cord

    Chapter 17: Replacing T640 Router Hardware Components Removing a T640 Three-Phase Delta AC Power Supply Cord To remove a three-phase delta AC power supply cord: Switch off the customer site circuit breakers to the power supply being removed. Make sure that the voltage across the AC power source cord is 0 V and that there is no chance that the cord might become active during the removal process.
  • Page 312: Figure 162: Disconnecting The Power Cord From A Three-Phase Delta Ac Power

    T640 Core Router Hardware Guide Disconnect the wires from the AC terminal block on the three-phase delta AC power supply (Figure 162 on page 282). Use a 1/4-in. slotted screwdriver to loosen each of the input terminals or grounding point screws, and remove each wire from the grounding point or input terminal.
  • Page 313: Installing A T640 Three-Phase Delta Ac Power Supply Cord

    Chapter 17: Replacing T640 Router Hardware Components Installing a T640 Three-Phase Delta AC Power Supply Cord To install a three-phase delta AC power supply cord: Make sure that the voltage across the AC power source cord leads is 0 V and that there is no chance that the cord might become active during installation.
  • Page 314: Figure 163: Connecting Power To A Three-Phase Delta Ac Power Supply

    T640 Core Router Hardware Guide Insert the wires to the AC terminal block on the three-phase delta AC power supply (Figure 163 on page 284). Use a 1/4-in. slotted screwdriver to loosen each of the input terminal or grounding point screws, and insert the wire into the grounding point or input terminal.
  • Page 315: Replacing A T640 Three-Phase Wye Ac Power Supply

    Ignore error indicators that appear during the first 60 seconds. Related T640 Three-Phase Delta and Wye AC Power Supply Overview on page 57 Documentation T640 Three-Phase Delta and Wye AC Power Supply LEDs on page 60...
  • Page 316: Figure 164: Three-Phase Wye Ac Power Supply

    T640 Core Router Hardware Guide Remove the ESD grounding strap from the ESD point on the chassis, and attach it to an approved site ESD grounding point. See the instructions for your site. Disconnect the AC power cord (see Figure 164 on page 286) from the power source.
  • Page 317: Figure 165: Disconnecting The Ac Power Cord From A Three-Phase Wye Ac Power

    Chapter 17: Replacing T640 Router Hardware Components Disconnect the wires from the AC terminal block and grounding point on the three-phase wye AC power supply (Figure 165 on page 287), Use a 1/4-in. slotted screwdriver to loosen each screw, and remove each wire from the grounding point or input terminal.
  • Page 318: Installing A T640 Three-Phase Wye Ac Power Supply

    T640 Core Router Hardware Guide Figure 166: Removing a Three-Phase Wye AC Power Supply Installing a T640 Three-Phase Wye AC Power Supply Each three-phase wye AC power supply weighs approximately 31.0 lb (14.06 kg). To install a three-phase wye AC power supply: Make sure that the voltage across the AC power cord leads is 0 V and that there is no chance that the power cord might become active during installation.
  • Page 319: Figure 167: Connecting Power To The Three-Phase Wye Ac Power Supply

    Chapter 17: Replacing T640 Router Hardware Components Connect the AC power cord wires to ground and the AC terminal block on the three-phase wye AC power supply (Figure 167 on page 289). Use a 1/4-in. slotted screwdriver to loosen each of the input terminals or grounding point screws, insert each wire into the grounding point or input terminal, and tighten the screw.
  • Page 320: Replacing A T640 Three-Phase Wye Ac Power Supply Cord

    60 seconds. Figure 168: Installing a Three-Phase Wye AC Power Supply Related T640 Three-Phase Delta and Wye AC Power Supply Overview on page 57 Documentation T640 Three-Phase Delta and Wye AC Power Supply LEDs on page 60...
  • Page 321: Figure 169: Three-Phase Wye Ac Power Supply

    Chapter 17: Replacing T640 Router Hardware Components NOTE: After powering off a power supply, wait at least 60 seconds before turning it back on. Remove the ESD grounding strap from the ESD point on the chassis, and attach it to an approved site ESD grounding point.
  • Page 322: Installing A T640 Three-Phase Wye Ac Power Supply Cord

    Pull the AC power cord out of the metal wiring compartment. Carefully move the AC power cable out of the way. Installing a T640 Three-Phase Wye AC Power Supply Cord To install a three-phase wye AC power supply cord: Make sure that the voltage across the AC power cord leads is 0 V and that there is no chance that the power cord might become active during installation.
  • Page 323: Figure 171: Connecting Power To The Wye 3-Phase Ac Power Supply

    Chapter 17: Replacing T640 Router Hardware Components Put the wires of the AC power cord through the hole of the metal wiring compartment. Screw the retaining nut onto the AC power cord to secure it to the metal wiring compartment.
  • Page 324: Replacing A Front Air Filter Element On A T640 Ac Or Dc Power Supply

    AC power supply. Removing a Front Air Filter Element on a T640 AC or DC Power Supply on page 294 Installing a Front Air Filter Element on a T640 AC or DC Power Supply on page 295...
  • Page 325: Installing A Front Air Filter Element On A T640 Ac Or Dc Power Supply

    Chapter 17: Replacing T640 Router Hardware Components Figure 172: Removing a Front Air Filter Element Installing a Front Air Filter Element on a T640 AC or DC Power Supply To install a power supply front filter element (see Figure 173 on page 295: Attach an electrostatic discharge (ESD) grounding strap to your bare wrist, and connect the strap to one of the ESD points on the chassis.
  • Page 326: Removing A Side Air Filter On A T640 Ac Power Supply

    T640 Core Router Hardware Guide Removing a Side Air Filter on a T640 AC Power Supply To remove an AC power supply side air filter: NOTE: The router has either one nonredundant power supply or two redundant, load-sharing power supplies. If you have only one power supply, you must power off the system before removing the side air filter on an AC power supply.
  • Page 327: Installing A Side Air Filter On A T640 Ac Power Supply

    Air filter bracket Air filter Installing a Side Air Filter on a T640 AC Power Supply To install the side AC power supply filter: Verify that the customer site circuit breakers to the power supply is off, that that the voltage across the AC power source cord is 0 V, and that there is no chance that the AC power cord might become active during the replacement.
  • Page 328: Figure 175: Installing The Side Power Supply Filter

    Figure 175: Installing the Side Power Supply Filter Air filter bracket Air filter Related T640 Three-Phase Delta and Wye AC Power Supply Overview on page 57 Documentation T640 Three-Phase Delta and Wye AC Power Supply LEDs on page 60 Powering Off a T640 Router on page 136...
  • Page 329: Appendixes

    T640 Environmental Specifications on page 343 T640 Power Guidelines, Requirements, and Specifications on page 345 T640 Router Cable and Wire Guidelines and Specifications on page 361 T640 Router Cable Connector Pinouts on page 367 Contacting Customer Support and Returning T640 Router Hardware on page 369...
  • Page 330 T640 Core Router Hardware Guide Copyright © 2010, Juniper Networks, Inc.
  • Page 331: Appendix A T640 Safety And Regulatory Compliance Information

    Fire Safety Requirements for M Series, MX Series, and T Series Routers on page 308 T640 Installation Safety Guidelines and Warnings on page 310 T640 Laser and LED Safety Guidelines and Warnings on page 315 Maintenance and Operational Safety Warnings for M Series, MX Series, and T Series...
  • Page 332 T640 Core Router Hardware Guide WARNING: This symbol means danger. You are in a situation that could cause bodily injury. Before you work on any equipment, be aware of the hazards involved with electrical circuitry and be familiar with standard practices for preventing accidents.
  • Page 333: T640 Safety Guidelines And Warnings

    Appendix A: T640 Safety and Regulatory Compliance Information Varning! Denna varningssymbol signalerar fara. Du befinner dig i en situation som kan leda till personskada. Innan du utför arbete på någon utrustning måste du vara medveten om farorna med elkretsar och känna till vanligt förfarande för att förebygga skador.
  • Page 334: General Safety Warnings For M Series, Mx Series, And T Series Routers

    T640 Core Router Hardware Guide Operate the router only when it is properly grounded. Do not open or remove chassis covers or sheet metal parts unless instructions are provided in this documentation. Such an action could cause severe electrical shock.
  • Page 335: Restricted Access Area Warning

    Appendix A: T640 Safety and Regulatory Compliance Information Restricted Access Area Warning WARNING: The router is intended for installation in restricted access areas. A restricted access area is an area to which access can be gained only by service personnel through the use of a special tool, lock and key, or other means of security, and which is controlled by the authority responsible for the location.
  • Page 336: T640 Preventing Electrostatic Discharge Damage

    330 T640 Preventing Electrostatic Discharge Damage Many T640 router hardware components are sensitive to damage from static electricity. Some components can be impaired by voltages as low as 30 V. You can easily generate potentially damaging static voltages whenever you handle plastic or foam packing material or if you move components across plastic or carpets.
  • Page 337: Figure 176: Placing A Component Into An Electrostatic Bag

    Appendix A: T640 Safety and Regulatory Compliance Information Figure 176: Placing a Component into an Electrostatic Bag Figure 177: ESD Point on the Front of T640 Chassis Copyright © 2010, Juniper Networks, Inc.
  • Page 338: Fire Safety Requirements For M Series, Mx Series, And T Series Routers

    T640 Core Router Hardware Guide Figure 178: ESD Point on the Rear View of T640 Chassis Related T640 Router Description on page 3 Documentation Site Electrical Wiring Guidelines for M Series and T Series Routers on page 346 Safety Requirements, Warnings, and Guidelines for Installing the T640 Router on...
  • Page 339: General Fire Safety Requirements

    NOTE: To keep warranties effective, do not use a dry chemical fire extinguisher to control a fire at or near a Juniper Networks router. If a dry chemical fire extinguisher is used, the unit is no longer eligible for coverage under a service agreement.
  • Page 340: T640 Installation Safety Guidelines And Warnings

    Before You Install the T640 Router Using a Mechanical Lift Before You Install the T640 Router Without a Mechanical Lift Safety Requirements, Warnings, and Guidelines for Installing the T640 Router on page 85 Installation Safety Warnings for M Series, MX Series, and T Series Routers...
  • Page 341: Rack-Mounting Requirements And Warnings

    Appendix A: T640 Safety and Regulatory Compliance Information Waarschuwing Raadpleeg de installatie-aanwijzingen voordat u het systeem met de voeding verbindt. Varoitus Lue asennusohjeet ennen järjestelmän yhdistämistä virtalähteeseen. Attention Avant de brancher le système sur la source d'alimentation, consulter les directives d'installation.
  • Page 342 T640 Core Router Hardware Guide blijft. De onderstaande richtlijnen worden verstrekt om uw veiligheid te verzekeren: De router moet in een stellage worden geïnstalleerd die aan een bouwsel is verankerd. Dit toestel dient onderaan in het rek gemonteerd te worden als het toestel het enige in het rek is.
  • Page 343 Appendix A: T640 Safety and Regulatory Compliance Information Der router muß in einem Gestell installiert werden, das in der Gebäudestruktur verankert ist. Wenn diese Einheit die einzige im Gestell ist, sollte sie unten im Gestell angebracht werden. Bei Anbringung dieser Einheit in einem zum Teil gefüllten Gestell ist das Gestell von unten nach oben zu laden, wobei das schwerste Bauteil unten im Gestell anzubringen ist.
  • Page 344: Ramp Warning

    T640 Core Router Hardware Guide O router deverá ser instalado numa prateleira fixa à estrutura do edificio. Esta unidade deverá ser montada na parte inferior da estante, caso seja esta a única unidade a ser montada. Ao montar esta unidade numa estante parcialmente ocupada, coloque os itens mais pesados na parte inferior da estante, arrumando-os de baixo para cima.
  • Page 345: T640 Laser And Led Safety Guidelines And Warnings

    Appendix A: T640 Safety and Regulatory Compliance Information Waarschuwing Gebruik een oprijplaat niet onder een hoek van meer dan 10 graden. Varoitus Älä käytä sellaista kaltevaa pintaa, jonka kaltevuus ylittää 10 astetta. Attention Ne pas utiliser une rampe dont l'inclinaison est supérieure à 10 degrés.
  • Page 346: T Series Routers

    General Electrical Safety Guidelines and Electrical Codes for M Series, MX Series, and Documentation T Series Routers on page 324 Safety Requirements, Warnings, and Guidelines for Installing the T640 Router on page 85 Laser and LED Safety Guidelines and Warnings for M Series, MX Series, and T Series Routers...
  • Page 347: Class 1 Led Product Warning

    Appendix A: T640 Safety and Regulatory Compliance Information Aviso Produto laser de classe 1. ¡Atención! Producto láser Clase I. Varning! Laserprodukt av klass 1. Class 1 LED Product Warning WARNING: Class 1 LED product. Waarschuwing Klasse 1 LED-product. Varoitus Luokan 1 valodiodituote.
  • Page 348: Radiation From Open Port Apertures Warning

    T640 Core Router Hardware Guide Aviso Não olhe fixamente para o raio, nem olhe para ele directamente com instrumentos ópticos. ¡Atención! No mirar fijamente el haz ni observarlo directamente con instrumentos ópticos. Varning! Rikta inte blicken in mot strålen och titta inte direkt på den genom optiska instrument.
  • Page 349: Series Routers

    Appendix A: T640 Safety and Regulatory Compliance Information Varning! Osynlig strålning kan avges från en portöppning utan ansluten fiberkabel och du bör därför undvika att bli utsatt för strålning genom att inte stirra in i oskyddade öppningar. Related General Electrical Safety Guidelines and Electrical Codes for M Series, MX Series, and...
  • Page 350: Jewelry Removal Warning

    T640 Core Router Hardware Guide Avvertenza Pericolo di esplosione se la batteria non è installata correttamente. Sostituire solo con una di tipo uguale o equivalente, consigliata dal produttore. Eliminare le batterie usate secondo le istruzioni del produttore. Advarsel Det kan være fare for eksplosjon hvis batteriet skiftes på feil måte.
  • Page 351: Lightning Activity Warning

    Appendix A: T640 Safety and Regulatory Compliance Information angeschlossen werden, und können schwere Verbrennungen verursachen oder an die Anschlußklemmen angeschweißt werden. Avvertenza Prima di intervenire su apparecchiature collegate alle linee di alimentazione, togliersi qualsiasi monile (inclusi anelli, collane, braccialetti ed orologi). Gli oggetti metallici si riscaldano quando sono collegati tra punti di alimentazione e massa: possono causare ustioni gravi oppure il metallo può...
  • Page 352: Operating Temperature Warning

    T640 Core Router Hardware Guide Avvertenza Non lavorare sul sistema o collegare oppure scollegare i cavi durante un temporale con fulmini. Advarsel Utfør aldri arbeid på systemet, eller koble kabler til eller fra systemet når det tordner eller lyner. Aviso Não trabalhe no sistema ou ligue e desligue cabos durante períodos de mau tempo (trovoada).
  • Page 353: Product Disposal Warning

    Appendix A: T640 Safety and Regulatory Compliance Information Advarsel Unngå overoppheting av eventuelle rutere i router Disse skal ikke brukes på steder der den anbefalte maksimale omgivelsestemperaturen overstiger 40 C (104 F). Sørg for at klaringen rundt lufteåpningene er minst 15,2 cm (6 tommer) for å...
  • Page 354: T640 General Electrical Safety Guidelines And Warnings

    General Electrical Safety Guidelines and Electrical Codes for M Series, MX Series, and Documentation T Series Routers on page 324 Safety Requirements, Warnings, and Guidelines for Installing the T640 Router on page 85 General Electrical Safety Guidelines and Electrical Codes for M Series, MX Series, and T Series...
  • Page 355: General Electrical Safety Warnings For M Series, Mx Series, And T Series Routers

    Related T640 Router FRU Overview on page 4 Documentation Safety Requirements, Warnings, and Guidelines for Installing the T640 Router on page 85 General Electrical Safety Warnings for M Series, MX Series, and T Series Routers Grounded Equipment Warning on page 325...
  • Page 356: Grounding Requirements And Warning

    T640 Core Router Hardware Guide Aviso Este equipamento deverá estar ligado à terra. Certifique-se que o host se encontra ligado à terra durante a sua utilização normal. ¡Atención! Este equipo debe conectarse a tierra. Asegurarse de que el equipo principal esté conectado a tierra durante el uso normal.
  • Page 357: Midplane Energy Hazard Warning

    Appendix A: T640 Safety and Regulatory Compliance Information Midplane Energy Hazard Warning WARNING: High levels of electrical energy are distributed across the router midplane. Be careful not to contact the midplane connectors, or any component connected to the midplane, with any metallic object while servicing components installed in the router.
  • Page 358: Power Disconnection Warning

    T640 Core Router Hardware Guide Power Disconnection Warning WARNING: Before working on the chassis or near power supplies, switch off the power at the DC circuit breaker. Waarschuwing Voordat u aan een frame of in de nabijheid van voedingen werkt, dient u bij wisselstroom toestellen de stekker van het netsnoer uit het stopcontact te halen;...
  • Page 359: Dc Power Electrical Safety Guidelines And Warnings

    Appendix A: T640 Safety and Regulatory Compliance Information DC Power Electrical Safety Guidelines and Warnings T640 DC Power Electrical Safety Guidelines on page 329 DC Power Electrical Safety Warnings for M Series, MX Series, and T Series Routers on page 330...
  • Page 360: Dc Power Electrical Safety Warnings For M Series, Mx Series, And T Series Routers

    General Electrical Safety Guidelines and Electrical Codes for M Series, MX Series, and T Series Routers on page 324 T640 DC Power System Electrical Specifications on page 347 DC Power Electrical Safety Warnings for M Series, MX Series, and T Series Routers...
  • Page 361 Appendix A: T640 Safety and Regulatory Compliance Information circuit breaker to the position, and tape the switch handle of the circuit breaker in the position. Waarschuwing Voordat u een van de onderstaande procedures uitvoert, dient u te controleren of de stroom naar het gelijkstroom circuit uitgeschakeld is.
  • Page 362: Dc Power Wiring Terminations Warning

    T640 Core Router Hardware Guide interruptor automático en el panel que alimenta al circuito de corriente continua, cambiar el interruptor automático a la posición de Apagado (OFF), y sujetar con cinta la palanca del interruptor automático en posición de Apagado (OFF).
  • Page 363: Ac Power Electrical Safety Guidelines

    T640 AC Power Electrical Safety Guidelines on page 333 T640 AC Power Electrical Safety Guidelines The following electrical safety guidelines apply to an AC-powered T640 or T1600 router with three-phase AC power supplies: AC-powered routers are shipped with three-phase electrical cords with grounding. Do not circumvent this safety feature.
  • Page 364: T640 Agency Approvals And Compliance Statements

    Routers (United States) on page 338 Compliance Statements for Environmental Requirements for M Series, MX Series, and T Series Routers on page 338 T640 Compliance Statements for Acoustic Noise on page 339 T640 Agency Approvals The router complies with the following standards: Safety CAN/CSA-22.2 No.
  • Page 365 Equipment SR-3580 NEBS Criteria Levels (Level 3 Compliance) GR-63-Core: NEBS, Physical Protection Related T640 Compliance Statements for Acoustic Noise on page 339 Documentation T640 Compliance Statements for EMC Requirements (European Community) on page 337 Compliance Statements for EMC Requirements for M Series, MX Series, and T Series...
  • Page 366: T640 Compliance Statements For Nebs

    For Juniper systems with AC power supplies, an external surge protective device (SPD) must be used at the AC power source. Related T640 Agency Approvals on page 334 Documentation General Safety Guidelines for M Series, MX Series, and T Series Routers on page 303...
  • Page 367 Appendix A: T640 Safety and Regulatory Compliance Information T640 Compliance Statements for EMC Requirements (European Community) This is a Class A product. In a domestic environment this product may cause radio interference in which case the user may be required to take adequate measures.
  • Page 368: Compliance Statements For Emc Requirements For M Series, Mx Series, And T Series Routers (Japan)

    Site Electrical Wiring Guidelines for M Series and T Series Routers on page 346 Documentation T640 Agency Approvals on page 334 General Safety Guidelines for M Series, MX Series, and T Series Routers on page 303 General Safety Warnings for M Series, MX Series, and T Series Routers on page 304...
  • Page 369: T640 Compliance Statements For Acoustic Noise

    Appendix A: T640 Safety and Regulatory Compliance Information Related General Safety Guidelines for M Series, MX Series, and T Series Routers on page 303 Documentation General Safety Warnings for M Series, MX Series, and T Series Routers on page 304 T640 Compliance Statements for Acoustic Noise Maschinenlärminformations-Verordnung - 3.
  • Page 370 T640 Core Router Hardware Guide Copyright © 2010, Juniper Networks, Inc.
  • Page 371: Appendix B T640 Physical Specifications

    APPENDIX B T640 Physical Specifications T640 Physical Specifications on page 341 T640 Physical Specifications Table 34 on page 341 lists the physical specifications for the T640 router. Table 34: T640 Physical Specifications Description Value Chassis dimensions 37.45 in. (95.1 cm) high 17.43 in.
  • Page 372 Front fan tray weight 18.6 lb (8.4 kg) Cable management weight 5 lb (2.3 kg) Related T640 Router Description on page 3 Documentation T640 Chassis Description on page 13 T640 Chassis Lifting Guidelines on page 310 Copyright © 2010, Juniper Networks, Inc.
  • Page 373: Appendix C T640 Environmental Specifications

    110-18 of the National Electrical Code, ANSI/NFPA 70. Related T640 Cooling System Description on page 61 Documentation Maintaining the T640 Air Filters on page 146 Maintaining the T640 Fan Trays on page 147 Troubleshooting the T640 Cooling System on page 168 Copyright © 2010, Juniper Networks, Inc.
  • Page 374 T640 Core Router Hardware Guide General Electrical Safety Guidelines and Electrical Codes for M Series, MX Series, and T Series Routers on page 324 Compliance Statements for Environmental Requirements for M Series, MX Series, and T Series Routers on page 338...
  • Page 375: Appendix D T640 Power Guidelines, Requirements, And Specifications

    T640 Chassis Grounding Cable and Lug Specifications To meet safety and electromagnetic interference (EMI) requirements and to ensure proper operation, the T640 router must be adequately grounded before power is connected. Two pairs of threaded inserts (PEM nuts) are provided on the right rear of the chassis for connecting the router to earth ground.
  • Page 376: Site Electrical Wiring Guidelines For M Series And T Series Routers

    T640 Core Router Hardware Guide Figure 179: T640 DC Power and Grounding Cable Lug The grounding cable must be 4-AWG (21.2 mm ), minimum 90°C wire, or as required by the local code. Related T640 Chassis Description on page 13...
  • Page 377: T640 Dc Power Specifications And Requirements

    OSP wiring. T640 DC Power Specifications and Requirements T640 DC Power System Electrical Specifications on page 347 T640 DC Power Supply Electrical Specifications on page 348 T640 DC Power System Requirements on page 350...
  • Page 378: T640 Dc Power Supply Electrical Specifications

    –48 VDC, or as required by local code. Table 37 on page 348 lists the power supply electrical specifications for the two-input 160-A DC power supply. Table 37: T640 Two-Input 160-A DC Power Supply Electrical Specifications Item...
  • Page 379: Table 39: Four-Input 240-A Dc Power Supply Electrical Specifications

    Appendix D: T640 Power Guidelines, Requirements, and Specifications Table 38: T640 Three-Input 240-A DC Power Supply Electrical Specifications (continued) Item Specification Input DC current Input 0: 67 A @ –48 VDC (nominal) (3216 W) rating Input 1: 67 A @ –48 VDC (nominal) (3216 W)
  • Page 380: T640 Dc Power System Requirements

    T640 Core Router Hardware Guide T640 DC Power System Requirements To allow for future growth so that you can operate the T640 router in any hardware configuration without upgrading the power infrastructure, we recommend that you provision the following per each input. Doing so enables you to operate the router in any configuration without upgrading the power infrastructure.
  • Page 381 Watts DC/0.293 = BTU/hr 6283/0.293 = 21,444 BTU/hr Related T640 Power System Description on page 49 Documentation T640 DC Power System Electrical Specifications on page 347 T640 DC Power Supply Electrical Specifications on page 348 Copyright © 2010, Juniper Networks, Inc.
  • Page 382: T640 Dc Power Cable Specifications

    T Series Routers on page 324 T640 DC Power Cable Specifications The accessory box shipped with the T640 router includes the cable lugs that attach to the terminal studs of each power supply (see Figure 180 on page 352). (The cable lug shown in Figure 180 on page 352 is also used for the grounding the chassis.)
  • Page 383: T640 Dc Power Distribution

    Related T640 Power System Description on page 49 Documentation T640 DC Power System Electrical Specifications on page 347 T640 DC Power Supply Electrical Specifications on page 348 General Electrical Safety Guidelines and Electrical Codes for M Series, MX Series, and...
  • Page 384: Figure 181: Typical Dc Source Cabling From Pem0 To Feed A

    Related T640 Power System Description on page 49 Documentation T640 DC Power System Electrical Specifications on page 347 T640 DC Power Supply Electrical Specifications on page 348 General Electrical Safety Guidelines and Electrical Codes for M Series, MX Series, and T Series Routers on page 324 Copyright ©...
  • Page 385: T640 Ac Power Specifications And Requirements

    Delta: 11765 W Wye: 11765 W Related T640 Three-Phase Delta and Wye AC Power Supply Overview on page 57 Documentation T640 Three-Phase Delta AC Power Supply Specifications on page 355 T640 Three-Phase Wye AC Power Supply Specifications on page 356...
  • Page 386: T640 Three-Phase Wye Ac Power Supply Specifications

    Related T640 Three-Phase Delta and Wye AC Power Supply Overview on page 57 Documentation Connecting AC Power to a T640 Router with Three-Phase Wye AC Power Supplies on page 133 T640 AC Power Electrical Safety Guidelines on page 333 T640 AC Power Cord Specifications on page 358...
  • Page 387: Table 45: T640 Base Ac Power Requirments

    11,775 W per each three-phase wye AC power supply, you can use the information in Table 45 on page 357, Table 46 on page 357 and the T640 Core Router PIC Guide to calculate power consumption for various hardware configurations, input current from a different source voltage, and thermal output, as shown in the following examples for an AC-powered router.
  • Page 388: T640 Ac Power Cord Specifications

    T640 Power System Description on page 49 Documentation T640 AC Power System Specifications on page 355 T640 Three-Phase Delta AC Power Supply Specifications on page 355 T640 Three-Phase Wye AC Power Supply Specifications on page 356 T640 AC Power Cord Specifications on page 358...
  • Page 389: Figure 183: Three-Phase Delta Ac Power Cord

    Appendix D: T640 Power Guidelines, Requirements, and Specifications Detachable AC power cords, each 4.5 m (approximately 14.8 ft) long, are supplied with the router. The AC power cord wires insert into the AC input terminals in the AC terminal block by screwdriver. The plug end of the power cord fits into the power source receptacle for your geographical location.
  • Page 390 CAUTION: Power cords and cables must not block access to device components or drape where people could trip on them. Related Connecting AC Power to a T640 Router with Three-Phase Wye AC Power Supplies on Documentation page 133 Connecting AC Power to a T640 Router with Three-Phase Delta AC Power Supplies...
  • Page 391: Appendix E T640 Router Cable And Wire Guidelines And Specifications

    For information about the maximum transmission distance and supported wavelength range for the types of single-mode and multimode fiber-optic cable used by PICs on the T640 router, see the T640 Core Router PIC Guide. Exceeding the maximum transmission distances can result in significant signal loss, which causes unreliable transmission.
  • Page 392: T640 Attenuation And Dispersion In Fiber-Optic Cable

    Calculating Power Margin for Fiber-Optic Cable for M Series, MX Series, and T Series Routers on page 363 T640 Routing Engine Interface Cable and Wire Specifications on page 365 T640 Attenuation in SONET/SDH PICs SONET/SDH transceivers in the different reach classes—such as short reach (SR), intermediate reach (IR), or long reach (LR)—generate different output power levels and...
  • Page 393: Calculating Power Budget For Fiber-Optic Cable For M Series, Mx Series, And T Series Routers

    For specifications of minimum and maximum input level (receiver sensitivity and receiver saturation) and minimum and maximum output level (average launch power) for the SONET/SDH PICs supported on the T640 router, see the T640 Core Router PIC Guide. Related T640 PIC Description on page 29...
  • Page 394: Table 48: Estimated Values For Factors Causing Link Loss

    T640 Core Router Hardware Guide link loss ( ) from the optical power budget ( ). A worst-case estimate of assumes maximum – LL greater than zero indicates that the optical power budget is sufficient to operate the receiver. Factors that can cause link loss include higher-order mode losses, modal and chromatic dispersion, connectors, splices, and fiber attenuation.
  • Page 395: T640 Routing Engine Interface Cable And Wire Specifications

    Appendix E: T640 Router Cable and Wire Guidelines and Specifications = 6 dB The following sample calculation for an 8 km-long single-mode link with an optical power budget ( ) of 13 dB uses the estimated values from Table 48 on page 364 to calculate link loss ( ) as the sum of fiber attenuation (8 km @ 0.5 dB/km, or 4 dB) and loss for...
  • Page 396 T640 Core Router Hardware Guide Related T640 Routing Engine Description on page 32 Documentation T640 Routing Engine Ports on page 47 T640 Connector Interface Panel (CIP) Description on page 46 Copyright © 2010, Juniper Networks, Inc.
  • Page 397: Appendix F T640 Router Cable Connector Pinouts

    APPENDIX F T640 Router Cable Connector Pinouts T640 RJ-45 Connector Pinouts for the Routing Engine ETHERNET Port on page 367 T640 DB-9 Connector Pinouts for the Routing Engine AUXILIARY and CONSOLE Ports on page 368 T640 RJ-45 Connector Pinouts for the Routing Engine ETHERNET Port...
  • Page 398: T640 Db-9 Connector Pinouts For The Routing Engine Auxiliary And Console Ports

    T640 Connector Interface Panel (CIP) Description on page 46 Documentation T640 Routing Engine Ports on page 47 Connecting the T640 Router to a Management Console or Auxiliary Device on page 119 T640 Routing Engine Interface Cable and Wire Specifications on page 365 Copyright © 2010, Juniper Networks, Inc.
  • Page 399: Appendix G Contacting Customer Support And Returning T640 Router Hardware

    Contacting Customer Support on page 377 T640 Return Procedure on page 377 Tools and Parts Required to Remove Components from a T640 Router on page 378 Packing the T640 Router for Shipment on page 379 Packing T640 Router Components for Shipment on page 380 Locating T640 Component Serial Numbers Using the CLI Before contacting Juniper Networks, Inc.
  • Page 400: Locating T640 Component Serial Number Labels

    Locating the T640 T-CB Serial Number Label on page 370 Locating the T640 CIP Serial Number Label on page 371 Locating the T640 Craft Interface Serial Number Label on page 372 Locating the T640 FPC Serial Number Label on page 372...
  • Page 401: Locating The T640 Cip Serial Number Label

    Appendix G: Contacting Customer Support and Returning T640 Router Hardware Figure 186: T-CB Serial Number Label Related T640 T Series Control Boards (T-CBs) Description on page 38 Documentation T640 T Series Control Boards (T-CBs) LEDs on page 39 Replacing a T640 T-CB on page 201...
  • Page 402: Locating The T640 Craft Interface Serial Number Label

    Type 2 FPCs: located near the top PIC slot Type 3 FPCs: located center of the right side T640 Type 4 FPCs: located center left near the top of the FPC T640 Type 4 FPCs: located lower right side Copyright © 2010, Juniper Networks, Inc.
  • Page 403: Locating The T640 Pic Serial Number Label

    Appendix G: Contacting Customer Support and Returning T640 Router Hardware Figure 189: FPC Serial Number Label Related T640 FPC Description on page 18 Documentation Troubleshooting the T640 FPCs on page 169 Replacing a T640 FPC on page 219 Locating the T640 PIC Serial Number Label The exact location serial number label is different on different PICs, depending on the placement of components on the PIC board.
  • Page 404: Locating The T640 Power Supply Serial Number Label

    Troubleshooting the T640 PICs on page 170 Replacing a T640 PIC on page 225 Locating the T640 Power Supply Serial Number Label The serial number label is located on the left side of the power supply faceplate (see Figure 191 on page 374).
  • Page 405: Locating The T640 Routing Engine Serial Number Label

    Documentation Troubleshooting the T640 Power System on page 171 Replacing a T640 Two-Input 160-A DC Power Supply on page 239 Replacing a T640 Three-Input 240-A DC Power Supply on page 245 Replacing a T640 Four-Input 240-A DC Power Supply on page 254...
  • Page 406: Locating The T640 Sib Serial Number Label

    T640 Core Router Hardware Guide Figure 193: SCG Serial Number Label Related T640 Standard SONET Clock Generators (SCGs) Description on page 40 Documentation Installing a T640 SCG on page 211 Maintaining the T640 SCGs on page 150 Locating the T640 SIB Serial Number Label The serial number label is located on the right side of the top of the SIB (see Figure 194 on page 376).
  • Page 407: Contacting Customer Support

    Appendix G: Contacting Customer Support and Returning T640 Router Hardware Contacting Customer Support You can contact Juniper Networks Technical Assistance Center (JTAC) 24 hours a day, 7 days a week in one of the following ways: On the Web, using the Case Manager link at: http://www.juniper.net/support/...
  • Page 408: Tools And Parts Required To Remove Components From A T640 Router

    T640 Core Router Hardware Guide For product problems or technical support issues, contact the Juniper Networks Technical Assistance Center (JTAC) using the Case Manager link at http://www.juniper.net/support/ or at 1-888-314-JTAC (within the United States) or 1-408-745-9500 (from outside the United States).
  • Page 409: Packing The T640 Router For Shipment

    T640 Router Description on page 3 Documentation T640 Chassis Description on page 13 Locating T640 Component Serial Numbers Using the CLI on page 369 Packing the T640 Router for Shipment To pack the router for shipment: Retrieve the shipping crate and packing materials in which the router was originally shipped.
  • Page 410: Packing T640 Router Components For Shipment

    Replacing a T640 PIC on page 225 Replacing a T640 DC Power Supply Cable on page 260 Replacing the T640 Connections to Routing Engine Interface Ports on page 180 Locating T640 Component Serial Numbers Using the CLI on page 369 Packing T640 Router Components for Shipment If the problem cannot be resolved by the JTAC technician, an RMA is issued.
  • Page 411 Pack the router or component for shipment. Related T640 Preventing Electrostatic Discharge Damage on page 306 Documentation T640 Chassis Description on page 13 Locating T640 Component Serial Numbers Using the CLI on page 369 T640 Physical Specifications on page 341 Copyright © 2010, Juniper Networks, Inc.
  • Page 412 T640 Core Router Hardware Guide Copyright © 2010, Juniper Networks, Inc.
  • Page 413: Index

    PART 5 Index Index on page 385 Copyright © 2010, Juniper Networks, Inc.
  • Page 414 T640 Core Router Hardware Guide Copyright © 2010, Juniper Networks, Inc.
  • Page 415: Index

    LCD..............44 cover relay contacts..............48 installation.............120 wire specifications..........365 DC power See DC power cables temperature, displaying..........168 Ethernet port (for Routing Engine altitude, acceptable range..........343 management) antistatic mat, using............306 connecting during initial installation.....118 approvals, agency..............334 replacing..............181 Copyright © 2010, Juniper Networks, Inc.
  • Page 416 T640 Core Router Hardware Guide fiber-optic compliance attenuation............362 EMC requirements..........336, 337 cleaning instructions for transceivers..156 general standards............334 dispersion..............362 components multimode and single-mode......361 cable management system........62 transmission distance, maximum....361 chassis.................13 wavelength ranges..........361 CIP..................46 cooling system..............61 connecting during replacement.....231 craft interface..............41 disconnecting............231 field replacement.............4...
  • Page 417 EMC (EMI) power requirements...........350 compliance with requirements.....336, 337 higher-order mode loss (HOL)........361 standards...............334 host subsystem suppression..............346 description................32 EMP...................346 LEDs..................44 environmental specifications..........343 maintaining..............148 taking offline..............198 preventing damage to components by....306 hot-pluggable components, description......4 humidity (relative), acceptable........343 Copyright © 2010, Juniper Networks, Inc.
  • Page 418 T640 Core Router Hardware Guide immunity standards............334 LCD on craft interface installation alarm mode..............44 DC power, connecting......124, 126, 128, 251 description................43 parts received, verifying..........73 idle mode................43 PICs, connecting............120 LEDs power requirements...........345 alarm (red and yellow on craft interface) preparing to install............71 description...............42...
  • Page 419 See DC power cables power system components........239 description...............48 Routing Engine.............206 electrical specifications..........348 SCGs..................210 LEDs...............51, 53, 56, 60 SIB version B..............212 maintaining..............159 SIBs..................212 two-input 160-A DC T-CBs................201 inputs.................50 T640-SIBs..............216 RFI....................346 Copyright © 2010, Juniper Networks, Inc.
  • Page 420 T640 Core Router Hardware Guide RJ-45 cable connector pinouts........367 show chassis fpc detail command........169 router show chassis fpc pic-status command.......156 configuration..............32 show chassis hardware command.......369 installing with lift............85, 87 SIB version B installing without lift.............95 description................30 parts list................73 replacing................212 physical specifications..........341 usage..................28...
  • Page 421 FPCs..................169 PIC..................170 power system..............171 U (rack unit)................66 unpacking the router...............71 Copyright © 2010, Juniper Networks, Inc.
  • Page 422 T640 Core Router Hardware Guide Copyright © 2010, Juniper Networks, Inc.

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