Engine Mount Bolt Service Replacement Kit; Engine Mount Screw Installation - Polaris 600 RUSH 2010 Manual

Engine/Cooling/Exhaust

Engine Mount Bolt Service Replacement Kit

A service kit has been developed to replace the original
engine mount fastener bolts used on 2010-2011 600/800
Pro-Ride vehicles to
specification.
Engine Mount Bolt Replacement Kit
PN 2204633
The engine mount bolt replacement kit includes the
following parts:
• PN 7519334 - 4QTY. - Bolts-M10X1.5X50 12.9
• PN 3022426 - 2QTY. - Radial Inserts (Small)
(600/800s - Front PTO / 2010-2011 600s Rear
PTO ONLY)
• PN 3022409 - 3 QTY. - Radial Inserts (Large)
(600/800s - MAG Front and Rear / 2011 800 Rear
PTO)
The engine mount bolt replacement kit will replace all four
engine mount bolts along with their associated radial
inserts. The original bolts (part numbers: 7519009 and
7519282) will sub to the 2204633 kit part number.
Bolt identification can be quickly made by measuring the
head diameter of the bolt. Bolts used on 2010-2011 Pro-
Ride vehicles have 14mm head diameters, while the
replacement bolts have 16mm heads and feature a
knurled edge.
A selection of radial inserts is included with the kit. All
2010-2011Pro-Ride MAG-side engine mounts use large
radial inserts.
On the PTO side, all 2010-2011 600 Pro-Ride models use
small radial inserts in both the front and back locations.
All 2011 800 Pro-ride models feature a small PTO-front
and large PTO-rear radial insert.
3.20
the 2012-2013 fastener
IMPORTANT: It is recommended that all engine
mount bolts be replaced if removed. If bolt
replacement is not possible, the bolt(s) must be
replaced after TWO
recommended that the technician marks the bulkhead
to count the number of installations at each bolt(s)
location.

Engine Mount Screw Installation

1. Determine which bolt(s) is going to be installed.
NOTE: Polaris recommends installing the Engine
Mount Bolt Replacement Kit (PN 2204633) if original
2010-2011 bolts are installed.
2. Clean the engine mount strap threads with
compressed air and/or M10x1.5 tap.
3. Apply Loctite® 243™ or Loctite® 242™ w/Primer N™
to 5-6 bolt threads.
4. Reference torque specifications and install bolt(s).
5. Apply final torque to bolt(s) using the following order:
Loosen already-installed bolts 1 full turn to accommodate
torque pattern if required.
• PTO-REAR
• PTO-FRONT
• MAG-REAR
• MAG-FRONT
2010 - 14mm Head Diameter - DK.Green Color
DK. GREEN-M10x1.5x45 (8.8) = 30 ft-lbs (41 Nm)

2011 - 14mm Head Diameter - Silver/Gray Color
SILVER/GRY-M10x1.5x50 (12.9) = 35 ft-lbs (48 Nm)

2012-later/Replacement Kit - 16mm Head Diameter
Silver/Gray Color
SILVER/GRY-M10x1.50 (12.9) = 40 ft-lbs (54 Nm)
installation cycles.
= T
It is