Front Tunnel Bulkhead Cooler Installation - Polaris 600 RUSH 2010 Manual

Chassis
6. Remove any residual adhesive from the tunnel and/
or cooler if it is going to be re-used.

Front Tunnel Bulkhead Cooler Installation

1. If installing the original bulkhead cooler, verify all of
the original adhesive is removed from the mating
surface.
2. The next assembly step is applying the adhesive.
Thoroughly read and understand the Adhesive
Applicator Tool and Adhesive Application sections
before proceeding.
3. Apply the adhesive to the bulkhead cooler. Reference
the illustration in the Adhesive Application Patterns
section.
4. Install the cooler using new rivets.
5. Install the fasteners securing the cooler to the engine
support braces. Torque to specification.
Bulkhead Cooler-to-Tunnel/Braces:
26 ft-lbs (35 Nm)
6. Install the fasteners securing the cooler to the sides
of the tunnel. Torque fasteners to specification.
Bulkhead Cooler-to-Tunnel Fasteners:
26 ft-lbs (35 Nm)
7. If the MAG rear engine mount bracket was removed
for the cooler, reinstall the mount and torque fasteners
to specification.
MAG Engine Mount-to-Cooler Fasteners:
22 ft-lbs (30 Nm)
9.30
= T
= T
= T
8. Reinstall the following components:
• Right/left engine compartment door
• Hood
• Exhaust pipe/silencer
• Oil tank/clutch cover assembly
• Airbox assembly
• Engine assembly
• Driven clutch
• Bulkhead floor plate
• Fuel tank assembly
NOTE: Allow the adhesive to cure for 24 hours at 68°
F (20° C) before placing the snowmobile back into
service.