Polaris Spa-P2 Driven Clutch Components - Polaris 600 RUSH 2010 Manual

Polaris SPA-P2 Driven Clutch Components

DRIVEN COVER
BUSHING
(NO SERVICE)
RETAINING RING
Driven Cover Screws: 12 ft-lbs (16Nm)
Deflection Adjuster Screw Lock Nut: 10 ft-lbs
(12Nm)
Driven Clutch Retaining Fastener: 18 ft-lbs (25 Nm)
Roller Fasteners: 110 in-lbs (12.5 Nm)
Disassembly and Assembly Process
1. Remove the driven cover screws and cover. Note the
"X" in the cover and moveable sheave are in
alignment.
2. Install the clutch
compression fixture. Screw-down clutch compressors
are commercially available through after-market
companies such as Team Industries Inc.
NOTE: The 8700220 clutch compressor and PS-45909
extensions will not work on a P2 driven clutch.
SPACER
WASHER
HELIX
WASHER
= T
into a screw-down clutch
MOVEABLE SHEAVE
SPRING w/TAB
SPRING CUP w/TAB HOLES
ROLLER
(NO SERVICE)
3. Remove the snap ring. Verify the washer is not lodged
inside the snap ring groove.
Driven spring under pressure. Wear eye protection
when removing snap ring and helix.
4. Unscrew the compressor to remove the helix, spring
cups and spring. Note the orientation of the spring
spacer, spring cup, and tabbed spring. Disassemble
the clutch sheaves.
5. Inspect the helix, cup/spacer, spring, bushings,
rollers, and clutch sheaves for damage.
6. The cover and sheave bushings are not serviceable.
If bushings are severely worn or binding, clutch
assembly replacement is required.
7. Clean the sheaves with a Scotch Brite pad and a
solution of warm, soapy water.
8. Inspect the rollers for abnormal wear and replace as
required. Install new rollers with the ejector pin marks
on the rollers facing center of sheave (visible).
9. Install the sheave spacer, and then the moveable
sheave.
10. Next, install the metal spring cup, spring, and then
spring spacer. Make sure the spring tab is in one of
the spring cup holes, and engaged in the moveable
sheave hole.
11. Slide the helix down the stationary shaft.
PVT System
STATIONARY SHEAVE
SPACER
BUSHING
ADJUSTER SCREW / LOCK NUT
CAUTION
6
6.25