Water Temperature Sensor Replacement; Engine Mount Replacement; Cylinder Stud Installation - Polaris 2007 Two Stroke Service Manual

Water Temperature Sensor Replacement

1
1. Remove the sensor (1) from the cylinder head.
2. Replace the washer (2) and torque the sensor to
specification.
Temperature Sensor: 18 ft-lb (24 N-m)

Engine Mount Replacement

1. Use the correct Engine Mount Socket (PN PS-45384 or
2871989).
2. Replace the old motor mount if necessary with new and
torque new motor mount to specification.
28 ft.lb (37.9 N-m)

Cylinder Stud Installation

If you are replacing the crankcase on the 500, 600 HO, 600 CFI
or 700 CFI Liberty engines, the new cases will come with the
cylinder studs not installed, you will need to assemble the
cylinder studs to a determined length.
You will need to thread in the Dri-Lok treated portion of the stud
into the case to a determined length below. After stud assembly
remove the Dri-Lok residue from the case assembly before
assembly.
= In. / mm.
600 CFI Long Studs Height (Exhaust side) = 4.13"
700 CFI
Small Stud Height (Intake side) = 2.16"
500/600 Long Studs Height (Exhaust side) = 3.66"
HO
Small Stud Height (Intake side) = 2.16"
2
= T
= T
(105mm)
(55mm)
(93mm)
(55mm)
ENGINE
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5.5