Engine Specifications; Fastener Torque Guide - Polaris 600 RUSH 2010 Manual

ENGINE SPECIFICATIONS

Fastener Torque Guide

COMPONENT
Spark Plug
Head Cover
Throttle Body Hose
Plug-OR-
Bypass Nozzle
Bleed Screw
Knock Sensor
Temp. Sensor
EV Housing Base / Cover
EV Bellows
-Cap Nut
-Threaded Cap/Stud
Cylinder Base Nuts
Cylinder Bolts
Intake Boots
Exhaust Manifold
Oil Pump
Bleed Screw
Water Pump Cover
Water Pump Cover
Nozzle
Recoil Housing
Recoil Reel Screw
1204173 Assembly
1204331 Assembly
Recoil Hub Screws
Flywheel Nut
Stator Plate
Crankcase
M6/M8
Torque Stop Bracket
Engine Strap Screws
Water Pump Impeller
Fuel Rail Screws
Crankcase Drain Plugs
Air Intake Gear Clamps
600 - -2/4 800
DC CFI DC
- ( ) -
FT LBS NM FT LBS
18-21.6 (24-30)
23-27 (31.2-36.6)
7 (9.5)
15.5-20 (21-27.8)
N/A
18 (24)
70 in-lbs (8)
144-192 in-lbs (16.3-21.7)
18 (24)
10.5-13.5 ft-lbs (14.3-18.3)
14-18 ft-lbs (19.1-24.5)
18-22 ft-lbs(24.5-29.9)
38-46 (51-62) N/A
N/A 38-46 (51.6-62.4)
9 (12)
22 (30)
9 (12)
2.2 (3)
9 (12)
18 (24)
9 (12)
9 (12)
14 (20)
9 (12)
90 (122)
12 (16)
22 (30)
18 (24)
30 (41)
10 (13)
9 (12)
60 in-lbs (7)
11 in-lbs (1.2)
Engine/Cooling/Exhaust
- -2
CFI
( )
NM
Apply anti-seize to threads.
Apply pipe sealant to threads.

Apply pipe sealant to threads.
Do not under/over torque. Clean/dry threads.
Apply Loctite® 242™ to cylinder screws.

Apply Loctite® 242™ to guillotine threads.
Apply Loctite® 242™ to stud threads.
Apply pipe sealant to threads.
Apply Loctite® 242™ to threads.
Apply Loctite® 242™ to threads.
Apply pipe sealant to threads.
ASSEMBLY NOTES
3
3.3