Polaris 600 RUSH 2010 Manual page 434

Chassis
6. Remove the screws securing the over structure to the
bulk head clip.
7. Remove the tie rod boot. Remove the lower steering
shaft nut.
8. When all of the noted fasteners and nuts are removed,
the next step is to heat where the bulkhead clip mates
with the engine side support brace.
9.32
9. Wearing heat resistant gloves, use a propane gas
torch to heat the adhesive between the two
components.
Apply torch until adhesive begins to crackle. During
this time, the adhesive may smoke and bubble.
Continue heating the area until the components can
be separated.
PROPANE GAS TORCH
CAUTION
Keep flame away from flammable materials. Use torch
in well-ventilated area.
Only apply heat to area that requires adhesive bond
separation. Do not apply heat to areas of adhesive
where bond line separation is not needed. Doing so will
require removing the part, removing adhesive, and then
re-applying new adhesive.
10. Once the adhesive bond is broken, remove the left-
side bulkhead clip from the chassis. Note the old
(residual) adhesive. If the component is to be re-used,
the adhesive must be completely removed. See
Bonded Component Surface Preparation section.
OLD ADHESIVE