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Siemens SINAMICS S120 Manual

Cabinet modules
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Table of Contents

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SINAMICS S120 Cabinet Modules
Manual · 03/2013
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Summary of Contents for Siemens SINAMICS S120

  • Page 1 SINAMICS S120 Cabinet Modules Manual · 03/2013 SINAMICS...

  • Page 3: Safety Information

    Cabinet Modules Preface Safety information System overview SINAMICS Mechanical installation S120 Cabinet Modules Electrical installation Cabinet Modules Manual Maintenance and servicing Diagnostics Options 03/2013 A5E03263538A...
  • Page 4 Note the following: WARNING Siemens products may only be used for the applications described in the catalog and in the relevant technical documentation. If products and components from other manufacturers are used, these must be recommended or approved by Siemens. Proper transport, storage, installation, assembly, commissioning, operation and maintenance are required to ensure that the products operate safely and without any problems.

  • Page 5: Preface

    This documentation is intended for machine manufacturers, commissioning engineers, and service personnel who use the SINAMICS drive system. Objective This manual describes the hardware components and design of the SINAMICS S120 Cabinet Modules. It provides information about installation, electrical connection, and cabinet design.
  • Page 6 Country-specific telephone numbers for technical support are provided at the following Internet address: http://www.automation.siemens.com/partners Internet addresses Up-to-date information about our products can be found on the Internet at the following address: http://www.siemens.com Information about SINAMICS S120 Cabinet Modules can be found under: http://www.siemens.com/sinamics-s120-cabinet-modules Cabinet Modules Manual, 03/2013, A5E03263538A...

  • Page 7: Cabinet Modules

    Preface EMC limit values for South Korea The EMC limit values that have to be observed for Korea correspond to the limit values of the EMC product standard for variable-speed electric drives EN 61800-3 of category C2 or the limit value class A, Group 1 according to EN 55011. With suitable additional measures the limit values to category C2 or to limit class A, Group 1, are maintained.
  • Page 8 Preface Cabinet Modules Manual, 03/2013, A5E03263538A...

  • Page 9: Table Of Contents

    Table of contents Preface ..............................3 Safety information............................ 17 Requirements..........................17 Electrostatic sensitive devices (ESD) ..................18 Safety information ........................19 Residual risks..........................22 System overview............................25 Overview ............................25 Field of application ........................27 Benefits ............................28 Line Modules..........................29 2.4.1 General information ........................29 2.4.2 Basic Line Modules........................29 2.4.3 Smart Line Modules ........................30 2.4.4...
  • Page 10 Table of contents 3.3.2.1 On-site requirements........................48 3.3.2.2 Requirements on the levelness of the floor................. 50 3.3.2.3 Shipping and handling indicators ....................51 3.3.2.4 Unpacking the cabinets....................... 53 3.3.2.5 Tools required ..........................53 3.3.3 Lifting the cabinet units off the transport pallet and installing them ..........54 3.3.4 Disassembling the crane transport assembly ................
  • Page 11 Table of contents Cabinet Modules............................ 139 Line Connection Modules ......................139 5.1.1 General information ........................139 5.1.2 Description ..........................140 5.1.2.1 Fuse switch disconnector (input current ≤ 800 A) ..............143 5.1.2.2 Circuit breaker (input current > 800 A)..................143 5.1.2.3 Terminal block -X40 external 230 V AC auxiliary infeed ............145 5.1.3 Versions of Line Connection Modules ..................146 5.1.3.1...
  • Page 12 Table of contents 5.5.5 Technical data........................... 207 5.5.6 Overload capability........................211 Chassis format Motor Modules ....................212 5.6.1 General information........................212 5.6.2 Description ..........................212 5.6.3 X55 customer terminal strip ...................... 220 5.6.3.1 General information........................220 5.6.3.2 X41 EP terminal / temperature sensor connection ..............220 5.6.3.3 X46 Brake control and monitoring.....................
  • Page 13 Table of contents 6.4.7 Replacing the power block, chassis format ................277 6.4.7.1 Replacing the power block, frame size FB ................277 6.4.7.2 Replacing the power block, frame sizes GB and GD..............280 6.4.7.3 Replacing the power block, frame size FX ................283 6.4.7.4 Replacing the power block, frame size GX................286 6.4.7.5 Replacing the power block, frame size HX ................289...
  • Page 14 Table of contents 7.12 LEDs on the SMC10 Sensor Module ..................362 7.13 LEDs on the SMC20 Sensor Module ..................362 7.14 LEDs on the SMC30 Sensor Module ..................363 7.15 LEDs on the TM54F Terminal Module ..................364 7.16 LEDs on the temperature sensor module TM150..............
  • Page 15 Table of contents 8.19 K88, Safe Brake Adapter SBA 230 V AC ..................413 8.20 K90, Control Unit CU320-2 DP ....................415 8.20.1 General information ........................415 8.20.2 Connection overview........................416 8.20.3 Connection example ........................419 8.20.4 X55 customer terminal strip .......................421 8.20.4.1 Overview ............................421 8.20.4.2 X41 EP terminal / temperature sensor connection ..............424 8.20.4.3 X46 Brake control and monitoring .....................425 8.20.4.4 X122 digital inputs/outputs......................426...
  • Page 16 Table of contents 8.28 L21, Operation in an IT system ....................472 8.29 L22, supplied as standard without line reactor................473 8.30 L25, circuit breaker in withdrawable unit design ............... 474 8.31 L34, output-side circuit breaker....................475 8.31.1 General information........................475 8.31.2 Switching cycles for the output-side circuit breaker..............
  • Page 17 Table of contents 8.43 M07, cable-marshalling compartment 200 mm high, RAL 7035..........522 8.44 M13, Line connection from above....................524 8.45 M21, degree of protection IP21....................525 8.45.1 General information ........................525 8.45.2 Mounting ............................527 8.46 M23/M43/M54, degree of protection IP23/IP43/IP54 ..............528 8.46.1 General information ........................528 8.46.2 Mounting ............................531 8.47...
  • Page 18 Table of contents Cabinet Modules Manual, 03/2013, A5E03263538A...

  • Page 19: Safety Information

    The operating instructions and the machine documentation are available in the languages specified in the supply contracts. Note Support by SIEMENS service centers We recommend engaging the support and services of your local Siemens service center for all planning, installation, commissioning, and maintenance work. Cabinet Modules Manual, 03/2013, A5E03263538A...

  • Page 20: Electrostatic Sensitive Devices (Esd)

    Safety information 1.2 Electrostatic sensitive devices (ESD) Electrostatic sensitive devices (ESD) CAUTION Components sensitive to electrostatic charge The Cabinet Modules contain electrostatic sensitive devices. These components can be easily destroyed if not handled properly. Observe the following notes if you nevertheless have to work with electronic modules: ...

  • Page 21: Safety Information

    Safety information DANGER Qualified personnel SINAMICS S120 Cabinet Modules must only be commissioned by suitably qualified personnel. The personnel must take into account the information provided in the technical customer documentation for the product, and be familiar with and observe the specified danger and warning notices.
  • Page 22 NOTICE Disconnecting the connections before a voltage test As part of routine tests, SINAMICS S120 Cabinet Modules undergo a voltage test in accordance with EN 61800-5-1. Prior to performing the voltage test for electrical equipment of industrial machines in accordance with EN 60204-1, Section 18.4, all connections of the Cabinet Modules must be disconnected/removed to prevent the units from being damaged.
  • Page 23 Safety information 1.3 Safety information NOTICE Malfunctions caused by mobile telephones Operating the equipment in the immediate vicinity (< 1.5 m) of mobile telephones with a transmitter power of > 1 W may lead to incorrect operation. Cabinet Modules Manual, 03/2013, A5E03263538A...

  • Page 24: Residual Risks

    Safety information 1.4 Residual risks Residual risks Residual risks of power drive systems The control and drive components of a power drive system (PDS) are approved for industrial and commercial use in industrial line supplies. Their use in public electrical grids requires a different configuration and/or additional measures.
  • Page 25 Safety information 1.4 Residual risks 3. Hazardous touch voltages caused by, for example: – Component malfunctions – Influence of electrostatic charging – Induction of voltages in moving motors – Operating and/or ambient conditions not within the scope of the specification –...
  • Page 26 Safety information 1.4 Residual risks Electromagnetic fields WARNING Electromagnetic fields "electro smog" Electromagnetic fields are generated by the operation of electrical power engineering installations such as transformers, converters or motors. Electromagnetic fields can interfere with electronic devices, which could cause them to malfunction.

  • Page 27: System Overview

    System overview Overview SINAMICS S120 Cabinet Modules are the components of a modular cabinet unit system for multi-axis drives with a central supply infeed and a common DC link busbar, as typically found in paper-making machines, roller mills, test stands, or hoisting gear.
  • Page 28 System overview 2.1 Overview Figure 2-1 Example of a drive line-up with SINAMICS S120 Cabinet Modules for a multi-motor drive The following table provides an overview of the voltage ranges and power ratings available for the SINAMICS S120 Cabinet Modules:...

  • Page 29: Field Of Application

    System overview 2.2 Field of application Field of application The modular SINAMICS S120 Cabinet Modules drive system is used to coordinate multiple motors in a multi-axis drive system. Typical examples include: ● Paper-making machines ● Roller mills ● Hoisting gear ●...

  • Page 30: Benefits

    System overview 2.3 Benefits Benefits The outstanding system features of the SINAMICS S120 Cabinet Modules provide plant operators with the following advantages: ● Process optimization with minimal effort: – A standard PROFIBUS or PROFINET interface and various analog and digital interfaces allow them to be easily integrated into automation solutions.

  • Page 31: Line Modules

    System overview 2.4 Line Modules Line Modules 2.4.1 General information Power is fed to the drive line-up via Line Modules, which generate a DC voltage from the line voltage and, therefore, supply energy to the Motor Modules connected to the DC link. They are suitable for connection to systems grounded at the neutral point (TN, TT) and non- grounded (IT) systems.

  • Page 32: Smart Line Modules

    System overview 2.4 Line Modules Figure 2-3 Line Connection Module with Basic Line Module > 800 A Figure 2-4 Line Connection Module with Basic Line Modules connected in parallel 2.4.3 Smart Line Modules Smart Line Modules can supply energy to the DC link and return regenerative energy to the supply system.

  • Page 33: Active Line Modules

    Interface Modules include the required pre-charging input circuit for the Active Line Module, in addition to a Clean Power Filter. These two components are considered to be an integral unit for SINAMICS S120 Cabinet Modules and are supplied together. For a compact configuration, Line Connection Modules up to input currents of 3,200 A are available.

  • Page 34: Dc Link Components

    System overview 2.5 DC link components Figure 2-8 Line Connection Module with Active Interface Module and Active Line Module ≤ 800 A, example frame size HX + HI Line Connection Module Figure 2-9 Line Connection Module with Active Interface Module and Active Line Module > 800 A Figure 2-10 Line Connection Module with Active Interface Modules and Active Line Modules connected in parallel...

  • Page 35: Braking Modules As An Option For A Motor Module Or A Line Module

    Auxiliary Power Supply Modules supply power to the auxiliary power supply system of the SINAMICS S120 Cabinet Modules. The fans of the SINAMICS S120 devices installed in the Cabinet Modules are some of the devices connected to this auxiliary power supply system. In addition, the auxiliary power supply system supplies the electronics modules with external 24 V DC.

  • Page 36: Overview Of Options

    System overview 2.8 Overview of options Overview of options Table 2- 2 Overview of options Option code Brief description of option Customer documentation (circuit diagram, terminal diagram, layout diagram) in DXF format Draft of customer documentation Documentation language: English/French Documentation language: English/Spanish Documentation language: English/Italian Unit acceptance with the customer present: Visual acceptance Unit acceptance with the customer present: Function test with no motor connected...
  • Page 37 System overview 2.8 Overview of options Option code Brief description of option dv/dt filter compact plus Voltage Peak Limiter Motor reactor 2 motor reactors connected in series dv/dt filter plus Voltage Peak Limiter Main contactor Operation in an IT system Line reactor not included in scope of delivery Circuit breaker in withdrawable unit design Output-side circuit breaker...

  • Page 38: System Structure

    System overview 2.9 System structure Option code Brief description of option DC busbar system (Id = 2150 A, 2x 60 x 10 mm) DC busbar system (Id = 2730 A, 2x 80 x 10 mm) DC busbar system (Id = 3320 A, 2x 100 x 10 mm) DC busbar system (Id = 3720 A, 3x 80 x 10 mm) DC busbar system (Id = 4480 A, 3x 100 x 10 mm) Crane transport assembly (top-mounted)

  • Page 39: System Data

    System overview 2.10 System data 2.10 System data General technical system data Electrical data Line voltages and power ranges 380 ... 480 V 3 AC, ±10 % (-15 % < 1 min), 1.6 ... 800 kW 500 ... 690 V 3 AC, ±10 % (-15 % < 1 min), 55 ... 1200 kW Line system configurations Line supplies grounded at the neutral point (TN/TT systems) or non-grounded line supplies (IT systems)
  • Page 40 System overview 2.10 System data Ambient conditions Operation Storage Transport 0 °C Ambient temperature ... +40 °C -25 °C to +55 °C -25 °C to +70 °C -40 °C to +50 °C see derating data from for 24 hours 95 % ...

  • Page 41: Derating Data

    40 °C and installation altitudes up to 1000 m above sea level. If SINAMICS S120 Cabinet Modules with power units in the booksize format are operated at ambient temperatures higher than 40 °C and/or...

  • Page 42: Derating Measures

    80.0 % Installation altitudes greater than 2000 to 5000 m above sea level If SINAMICS S120 Cabinet Modules are operated at installation altitudes greater than 2000 m above sea level, then it must be taken into account that with increasing installation altitude, the air pressure and therefore the density of the air decreases.
  • Page 43 System overview 2.11 Derating data Reducing the ambient temperature and the output current Due to the reduced cooling efficiency, it is necessary, on the one hand, to reduce the ambient temperature and, on the other, to lower heat loss in the Cabinet Module by reducing the output current, whereby ambient temperatures lower than 40 °C may be offset to compensate.
  • Page 44 System overview 2.11 Derating data Use of an isolating transformer to reduce transient overvoltages according to IEC 61800-5-1 As a consequence, overvoltage category III is reduced to overvoltage category II – which in turn reduces the demands placed on the insulating capability of air. An additional voltage derating (reduction of the input voltage) is not required if the following secondary conditions are maintained: ●...

  • Page 45: Mechanical Installation

    Mechanical installation Important notes Transport WARNING Hazards during transport and when replacing components Please note the following when transporting the cabinet units:  The devices are heavy and are usually top heavy. The center of gravity is marked on the devices.
  • Page 46 Note Notes regarding damage in transit:  Carry out a thorough visual inspection of the SINAMICS S120 Cabinet Modules before accepting the delivery from the shipping company. Pay special attention to transport damage that is not readily apparent but indicated by the tilt and shock indicators; see chapter Shipping and handling indicators (Page 51).
  • Page 47 Mechanical installation 3.1 Important notes Storage The cabinet units must be stored in clean, dry rooms. Temperatures between -25 °C and +55 °C are permissible (class 1K4 to EN 60721-3-1). Temperature variations greater than 20 K per hour are not permitted. If the cabinets are stored for a prolonged period, cover them or take other appropriate measures to ensure that they do not become dirty and that they are protected against environmental influences.

  • Page 48: Mechanical Installation: Checklist

    Important safety precautions WARNING Safe operation of the devices To ensure that the SINAMICS S120 Cabinet Modules operate safely and reliably, they must be properly installed and commissioned by qualified personnel, taking into account all the warning notices provided. In particular, the general and national installation and safety guidelines for high-voltage installations (e.g.
  • Page 49 Mechanical installation 3.2 Mechanical installation: Checklist Item Activity Applicable?/Completed? The load-carrying capacity and properties of the ground must fulfill the requirements for installation of the Cabinet Modules. (→ See the chapter titled "Cabinet Modules" in the technical data for the relevant Cabinet Modules) (→...

  • Page 50: Installation

    Mechanical installation 3.3 Installation Installation 3.3.1 Important safety precautions DANGER Safe operation of the devices To ensure that the cabinet units operate safely and reliably, they must be properly installed and commissioned by qualified personnel, taking into account all the warning notices provided.
  • Page 51 Mechanical installation 3.3 Installation NOTICE Requirements for IP20 Cabinet Modules do not fulfill the requirements for IP20 until they have been closed off by installing a side panel on the right (option M26) and a side panel on the left (option M27)! The cabinet units are installed in accordance with the dimension drawings supplied.

  • Page 52: Requirements On The Levelness Of The Floor

    Mechanical installation 3.3 Installation The cooling air for the power unit is drawn in from the front through the ventilation grilles in the lower part of the cabinet doors. The warmed air is discharged through the perforated top cover or the ventilation grilles in the hood (with options M23/M43/M54 for degrees of protection IP23/IP43/IP54).

  • Page 53: Shipping And Handling Indicators

    Mechanical installation 3.3 Installation The following points must be observed to ensure full functionality of the cabinet units: ● The foundation must be level. ● Irregularities must be leveled out. ① ● Gaps where air can enter caused by leveling measures (e.g.: in the diagram) must be sealed.
  • Page 54 Mechanical installation 3.3 Installation Checking the shipping and handling indicators prior to commissioning It is essential to check the shipping and handling indicators prior to commissioning the converter. Figure 3-5 Tilt indicator tripped The tilt indicator provides immediate visible evidence of whether the cabinet units have been handled and stored upright.

  • Page 55: Unpacking The Cabinets

    Mechanical installation 3.3 Installation Removing the shipping and handling indicators prior to commissioning NOTICE Removing the shipping and handling indicators prior to commissioning The shipping and handling indicators must be removed before commissioning the converter. If this is not observed, the transport indicators can cause damage in the unit when the converter is operated.

  • Page 56: Lifting The Cabinet Units Off The Transport Pallet And Installing Them

    Mechanical installation 3.3 Installation 3.3.3 Lifting the cabinet units off the transport pallet and installing them The applicable local guidelines regarding the transportation of the cabinet from the transport pallet to the installation location must be observed. A crane transport assembly (option M90) can also be fitted on the top of the cabinet. The fixing screws of the transport pallets can be removed without having to lift the cabinet unit.

  • Page 57: Disassembling The Crane Transport Assembly

    Mechanical installation 3.3 Installation Center of gravity of the cabinet The diagram below shows the center of gravity of the cabinet (for all sizes), which must always be taken into account when lifting and installing the cabinet. Figure 3-8 Center of gravity of the cabinet Note Center of gravity of the cabinet A sticker with the precise position of the center of gravity of the cabinet is attached to all...
  • Page 58 Mechanical installation 3.3 Installation Removal The transport eyebolts can be unscrewed and removed. Depending on the length of the cabinet or transport unit, the support rails can have a varying number of fastening screws. These must be unscrewed and removed before the rails can be removed. WARNING Careful handling of the support rails The support rails are heavy and must be removed very carefully.

  • Page 59: Connection To The Foundation

    Mechanical installation 3.3 Installation 3.3.5 Connection to the foundation Preparatory steps ● If possible, allow unimpeded access to the holes at the bottom of the cabinet units by removing the protective covers when carrying out installation work. Connection to the foundation For the connection to the foundation, four holes are provided on each cabinet panel for M12 screws (see pictures in the next section).

  • Page 60: Connection For Side-By-Side Installation Of Cabinet Units

    Mechanical installation 3.3 Installation 3.3.6 Connection for side-by-side installation of cabinet units Description An accessories kit is provided with each cabinet or transport unit for the connection of cabinet units in a side-by-side installation. The table below shows the content of this accessories kit for connecting the cabinet units.
  • Page 61 Mechanical installation 3.3 Installation Figure 3-12 Positions of the cabinet connectors Cabinet Modules Manual, 03/2013, A5E03263538A...
  • Page 62 Mechanical installation 3.3 Installation Figure 3-13 Inner cabinet connectors at the lower cabinet frame Figure 3-14 Inner cabinet connectors at the upper cabinet frame Cabinet Modules Manual, 03/2013, A5E03263538A...
  • Page 63 Mechanical installation 3.3 Installation Figure 3-15 Cabinet connector, outer Note Installing the canopy or hood at a an early stage! It is recommended to attach the canopy or hood at an early stage to prevent foreign matter entering the cabinet units. Note Installing the side panels For each row of cabinets installed, one side panel must be installed on the right (option M26)
  • Page 64 Mechanical installation 3.3 Installation Cabinet Modules Manual, 03/2013, A5E03263538A...

  • Page 65: Electrical Installation

    Electrical installation Safety information Required safety precautions before installation work is carried out DANGER Hazardous electrical voltage The Cabinet Modules are used in industrial high-voltage installations. During operation, this Cabinet Module contains rotating and live parts. For this reason, there is a risk of severe injury or significant material damage if the required covers are removed without authorization, if it is used or operated incorrectly, or if it has not been properly maintained.

  • Page 66: Electrical Installation: Checklist

    Electrical installation 4.2 Electrical installation: Checklist Electrical installation: Checklist Important safety precautions DANGER Hazardous electrical voltage The cabinet units are operated with high voltages. All connection work must be carried out when the cabinet is de-energized. All work on the unit must be carried out by trained personnel only. Work on an open unit must be carried out with extreme caution because external supply voltages may be present.
  • Page 67 Electrical installation 4.2 Electrical installation: Checklist Checklist Use the checklist below to guide you through the electrical installation procedure for the cabinet. Read all the safety information in the section "Safety information" before carrying out any work on the unit. For wiring instructions, see the "Electrical installation"...
  • Page 68 Electrical installation 4.2 Electrical installation: Checklist Item Activity Applicable?/Completed? Power connections A yellow warning label is attached to the basic interference suppression module at each connection clip. The warning label must removed from the connection clip (by pulling it off) if the ...
  • Page 69 Electrical installation 4.2 Electrical installation: Checklist Item Activity Applicable?/Completed? The correct operating voltage must be set for the 230 V AC fans in the Line Connection Module, Basic Line Module, Smart Line Module, Active Line Module, and Motor Module in chassis format. Fine tuning to the relevant line voltage is performed by reconnecting the transformer taps.
  • Page 70 Electrical installation 4.2 Electrical installation: Checklist Item Activity Applicable?/Completed? Options G20, The supplied CBC10 is installed in the factory in the option CBC10 Communication slot of the Control Unit. Board (→ See the Chapter titled "Options", in section "G20, CBC10 Communication Board") G33, The supplied CBE20 is installed in the factory in the option CBE20 Communication...
  • Page 71 Electrical installation 4.2 Electrical installation: Checklist Item Activity Applicable?/Completed? K50, The SMC30 Sensor Module is used for detecting the SMC30 Sensor Module actual motor speed. The following encoders are supported by the SMC30 Sensor Module: TTL encoder  HTL encoder ...
  • Page 72 Electrical installation 4.2 Electrical installation: Checklist Item Activity Applicable?/Completed? K87, Establish the connection according to "Cable routing for Terminal Module TM54F the functions TM54F". (→ See the chapter titled "Electrical installation" in section "Cable routing for the Terminal Module TM54F") (→...

  • Page 73: Insulation Test

    Electrical installation 4.3 Insulation test Insulation test Insulation test In accordance with EN 60204-1, an insulation test must be performed on the machine/system. The test may be done with one of the following tests: ● Insulation resistance test ● Voltage test WARNING Disconnect from power supply Disconnect the machine/system from the line supply prior to testing.

  • Page 74: Emc-Compliant Design

    Electrical installation 4.4 EMC-compliant design Components and devices that have been voltage tested according to their product standard may be disconnected during testing. The SINAMICS cabinet units are voltage tested in accordance with EN 61800-5-1 and must be disconnected during this test. If they cannot be disconnected, input and output terminals must be short-circuited and a bypass installed.

  • Page 75: Connections

    Electrical installation 4.6 Connections Connections 4.6.1 Cable lugs Cable lugs The cable connections on the devices are designed for cable lugs according to DIN 46234 or DIN 46235. For connection of alternative cable lugs, the maximum dimensions are listed in the table below.

  • Page 76: Connection Overview

    Electrical installation 4.6 Connections 4.6.2 Connection overview Connection overview The following table shows the connections between the individual Cabinet Modules and their connections. When supplied as transport unit (Option Y11, transport units assembled in the factory), these connections only have to be established between the individual transport units as configured.

  • Page 77: Pe Busbar

    Electrical installation 4.6 Connections 4.6.3 PE busbar 4.6.3.1 General information Availability PE busbars are included in the following S120 Cabinet Modules: ● Line Connection Modules ● Basic Line Modules ● Smart Line Modules ● Active Line Modules ● Booksize Base Cabinets ●...
  • Page 78 Electrical installation 4.6 Connections Preparatory steps ● Install and secure the cabinet units properly. ● Disconnect the cabinet units from the power supply. ● Allow unimpeded access to the PE busbar of the cabinet units (if necessary, remove the protective covers during installation work). Figure 4-3 Connecting the PE busbar when cabinet units are installed side-by-side Establishing the connection...

  • Page 79: Connection According To The System-Side Grounding Concept

    Electrical installation 4.6 Connections 4.6.3.3 Connection according to the system-side grounding concept WARNING Danger to life when live parts are touched If there is no connection to the central grounding of the complete plant, the cabinet unit may be subjected to dangerous voltage in a fault situation. Once you have established the connections to the PE busbar in the cabinet and/or established the connections to the PE busbar across more than one cabinet unit, you must establish a connection to the central ground of the entire system.

  • Page 80: Dc Busbar

    Electrical installation 4.6 Connections 4.6.4 DC busbar 4.6.4.1 General information Availability The DC busbar is always integrated in the following S120 Cabinet Modules and must be ordered as option M80 to M87: ● Basic Line Modules ● Smart Line Modules ●...
  • Page 81 Electrical installation 4.6 Connections Preparatory steps ● Verify that the cabinet units to be connected have been isolated from the supply. ● Install and secure the cabinet units properly. ● Observe the "five safety rules". ● Allow unimpeded access to the DC busbar (if necessary, remove the protective covers during installation work).
  • Page 82 Electrical installation 4.6 Connections Establishing the connection ① 1. Loosen the 2 x M12 nuts on the upper DC busbar (DC P) on the right side at the first cabinet. 2. Loosen the 2 x M12 nuts on the DC busbar on the left side of the cabinet to be connected.

  • Page 83: Auxiliary Power Supply System

    Electrical installation 4.6 Connections 4.6.5 Auxiliary power supply system 4.6.5.1 General information Availability To facilitate the auxiliary voltage supply to S120 Cabinet Modules, the individual modules are fitted with a special, standardized auxiliary voltage supply system. This system is delivered pre-installed.
  • Page 84 Electrical installation 4.6 Connections Figure 4-6 Auxiliary power supply system for voltage distribution The auxiliary power supply system for an individual cabinet unit consists of an auxiliary power module and the connecting cables. The auxiliary power module comprises two terminal blocks (-X100, -X101) and one fuse (- F24) for the 24 V DC supply.
  • Page 85 Electrical installation 4.6 Connections Auxiliary power module Figure 4-7 Auxiliary power module with terminal blocks -X100, -X101 and 24 V DC fuse At least two terminals are always available to the customer at terminal block -X100 for tapping the auxiliary voltages. Table 4- 4 X100, terminal block for tapping the auxiliary voltages Terminal...
  • Page 86 Electrical installation 4.6 Connections Table 4- 5 X101, terminal block for routing the auxiliary voltage connecting cables Terminal Designation Assigned voltages Rated current Line voltage (for fan supply via transformer): Max. 80 A 380 to 480 V 2 AC or ...
  • Page 87 Electrical installation 4.6 Connections Table 4- 6 X100, terminal block in the Line Connection Module for routing the auxiliary voltages Terminal Voltage tap Rated current Line voltage: Max. 80 A 380 to 480 V 2 AC or  500 to 690 V 2 AC (max. 759 V AC) ...

  • Page 88: Connection Overview

    Electrical installation 4.6 Connections Connecting cables Table 4- 7 Voltage assignment for connecting cables Cable Phase Assigned voltages 4-phase Line voltage: 380 to 480 V 2 AC or  500 to 690 V 2 AC (max. 759 V AC)  230 V 1 AC (max.

  • Page 89: Connection For Side-By-Side Installation Of Cabinet Units

    Electrical installation 4.6 Connections 4.6.5.3 Connection for side-by-side installation of cabinet units Description Prefabricated cables for connecting the auxiliary power modules are attached to the -X101 terminal block of the module in each cabinet. If the cabinets are delivered as single units, these must be routed to the next module and attached to the appropriate terminals of the -X101 terminal block.
  • Page 90 Electrical installation 4.6 Connections Establishing the connection CAUTION Risk of injury from sharp edges Sharp edges in the cabinet unit can cause injury when connecting the auxiliary power supply system. 1. Disconnect the cabinet from the power supply. 2. Observe the "five safety rules". 3.

  • Page 91: Connecting To The Infeed

    Electrical installation 4.6 Connections 4.6.5.4 Connecting to the infeed Description The voltages provided on the auxiliary power supply system must be produced by an auxiliary power supply (e.g. by an Auxiliary Power Supply Module or by Option K76 "Auxiliary voltage generating unit in the Line Connection Module"). If an Auxiliary Power Supply Module is not available to supply power to the auxiliary power supply system or if the Auxiliary Power Supply Module and the Cabinet Modules to be supplied are installed in different parts of the cabinet line-up, an auxiliary power module in...
  • Page 92 Electrical installation 4.6 Connections Motor Modules Booksize Cabinet Kit Table 4- 8 Motor connection, Motor Modules Terminals Technical data DCP, DCN Voltage: DC power input 510 ... 750 V DC U2/T1, V2/T2, W2/T3 Voltage: 3 AC power output 0 V 3 AC to 0.72 x DC link voltage Terminals: 6 ...
  • Page 93 Electrical installation 4.6 Connections Frame sizes FX and GX Frame sizes HX and JX -U2/-T1 -V2/-T2 -W2/-T3 -U2/-T1 -V2/-T2 -W2/-T3 Connecting the motor cables 1. Open the cabinet and remove the covers in front of the connection panel for motor cables (terminals U2/T1, V2/T2, W2/T3;...
  • Page 94 Electrical installation 4.6 Connections Note Position of the connections For the position of the connections for motor cables, see the layout diagrams included on the customer DVD supplied with the device. The motor ground should be fed back directly to the cabinet (PE busbar) and connected. Connection cross sections Refer to the "Technical data"...

  • Page 95: Line Supply Connections

    Electrical installation 4.6 Connections Note Direction of motor rotation If the motor was connected with an incorrect direction of phase rotation, it can be corrected without replacement of the phase sequence via p1821 (phase rotation direction reversal). The correct phase sequence must be observed in both sub-cabinets when connecting cabinet units in parallel, since it is not possible to use converter functions to correct different phase sequences in the two sub-cabinets at a later stage.

  • Page 96: Adjusting The Fan Voltage

    Electrical installation 4.6 Connections 4.6.8 Adjusting the fan voltage A transformer is incorporated in the Motor Module in the chassis format (-T1-T10) and/or Basic Line Module/Smart Line Module/Active Line Module (-T2-T10) for setting the correct operating voltage for the 230 V fans. The mounting positions of the transformers are indicated in the layout diagrams supplied.
  • Page 97 Electrical installation 4.6 Connections Figure 4-12 Connecting terminals for the fan transformers (2-ph. 500 to 690 V AC) The line-voltage assignments for making the appropriate setting on the fan transformer are indicated in the following table. NOTICE Consequences of incorrect voltage setting If the terminals are not reconnected to the actual line voltage: ...

  • Page 98: Connecting Cabinet Modules To Non-Grounded Line Supplies (It Systems)

    Electrical installation 4.6 Connections Table 4- 13 Line voltage assignments for setting the fan transformer (500 to 690 V 2 AC) Line voltage Fan transformer tap (-T1/-T2 -T10, -T20) 500 V ± 10% 500 V 525 V ± 10% 525 V 575 V ±...
  • Page 99 Electrical installation 4.6 Connections Basic Line Modules When a Basic Line Module is operated on an ungrounded / IT system, the connection clip to the basic interference suppression module must be removed. Figure 4-14 Removing the connection clip to the basic interference suppression module in the Basic Line Module, frame size FB Cabinet Modules Manual, 03/2013, A5E03263538A...
  • Page 100 Electrical installation 4.6 Connections Figure 4-15 Removing the connection clip to the basic interference suppression module in the Basic Line Module, frame size GB Cabinet Modules Manual, 03/2013, A5E03263538A...
  • Page 101 Electrical installation 4.6 Connections Smart Line Modules If the device is operated on an ungrounded / IT system, the connection clip to the basic interference suppression module must be removed. With frame sizes HX and JX, you must remove the left-hand fan before removing the connection bar (see chapter "Replacing components").
  • Page 102 Electrical installation 4.6 Connections Figure 4-17 Removing the connection clip to the basic interference suppression module in the Smart Line Module for frame size HX Cabinet Modules Manual, 03/2013, A5E03263538A...
  • Page 103 Electrical installation 4.6 Connections Figure 4-18 Removing the connection clip to the basic interference suppression module in the Smart Line Module for frame size JX Cabinet Modules Manual, 03/2013, A5E03263538A...
  • Page 104 Electrical installation 4.6 Connections Active Line Modules If the device is operated on an ungrounded / IT system, the connection clip for the basic interference suppression module of the Active Interface Modules (-A2) must be removed. Figure 4-19 Removing the connection clip to the basic interference suppression module in the Active Interface Module, frame size FX Cabinet Modules Manual, 03/2013, A5E03263538A...
  • Page 105 Electrical installation 4.6 Connections Figure 4-20 Removing the connection clip to the basic interference suppression module in the Active Interface Module, frame size GX Cabinet Modules Manual, 03/2013, A5E03263538A...
  • Page 106 Electrical installation 4.6 Connections Figure 4-21 Removing the connection clip to the basic interference suppression module in the Active Interface Module, frame size HX Cabinet Modules Manual, 03/2013, A5E03263538A...
  • Page 107 Electrical installation 4.6 Connections Figure 4-22 Removing the connection clip to the basic interference suppression module in the Active Interface Module, frame size JX Cabinet Modules Manual, 03/2013, A5E03263538A...

  • Page 108: Signal Connections

    Electrical installation 4.6 Connections Removing the connector jumper in the VSM10 Voltage Sensing Module If a Smart Line Module or Active Line Module is operated on an ungrounded / IT system, the connector jumper in terminal X530 on the lower side of the component must be removed from the Voltage Sensing Module (VSM10).

  • Page 109: Other Connections

    Electrical installation 4.6 Connections 4.6.11 Other connections Depending on the range of options installed, further connections may have to be made. For more information about the interfaces of available options, refer to the relevant sections in this manual. 4.6.12 Cable routing 4.6.12.1 General information DANGER...
  • Page 110 Electrical installation 4.6 Connections Preparatory steps Before starting any cabling or connection work in the Cabinet Modules, ensure that the following measures are performed: ● Disconnect the cabinet unit from the power supply. ● Observe the "five safety rules". ● Allow unimpeded access to the necessary components in the Cabinet Module (if necessary, remove the covers).

  • Page 111: Cable Routing For Line Connection Modules

    Electrical installation 4.6 Connections 4.6.12.2 Cable routing for Line Connection Modules For the Line Connection Modules, the customer must carry out the following cabling or connection work: Table 4- 14 Checklist for cabling or connection work for Line Connection Modules Cable routing Completed? Cable for the line supply connection (L1, L2, L3, PE)
  • Page 112 Electrical installation 4.6 Connections Cable routing for connecting to the supply infeed Frame size: GL/HL KL/LL 1. Feed the infeed cable into the cabinet from the bottom. 2. Connect the PE cable to the grounding bar. 3. Feed the cable up through the cabinet to terminal block -X1. 4.
  • Page 113 Electrical installation 4.6 Connections Signal cables Frame size: GL/HL KL/LL 1. Feed the signal cables into the cabinet from the bottom left. 2. Feed the signal cables up through the cabinet to terminal blocks -X30, 
-X40, and -X50. 3. Fasten the signal cables at suitable points. 4.

  • Page 114: Cable Routing For Basic Line Modules

    Electrical installation 4.6 Connections 4.6.12.3 Cable routing for Basic Line Modules For the Basic Line Modules, the customer must carry out the following cabling or connection work: Table 4- 15 Checklist for cabling or connection work for Basic Line Modules Cable routing Completed? PROFIBUS cable or PROFINET cable to the Control Unit...
  • Page 115 6. Use cable ties to secure the cable at suitable points. 7. Connect the cable to the Control Unit. 
(→See SINAMICS S120 Manual GH1 Control Units) Cabinet Modules Manual, 03/2013, A5E03263538A...
  • Page 116 Electrical installation 4.6 Connections Cable routing for DRIVE-CLiQ connections and signal cables Frame size: 1. Feed the DRIVE-CLiQ/signal cable into the cabinet from the bottom left. 2. Use cable ties to secure the cable at suitable points. 3. Feed the cable up through the cabinet and, when it reaches the Control Unit, guide it up and to the right towards the Control Unit.
  • Page 117 Electrical installation 4.6 Connections Cable routing to the customer terminal block -X55 Frame size: 1. Feed the cable for the customer terminal block into the cabinet from the bottom left. 2. Remove approx. 3 cm of the cable insulation at the level of the shield plate in the lower part of the cabinet and attach the cable there.

  • Page 118: Cable Routing For Smart Line Modules

    Electrical installation 4.6 Connections 4.6.12.4 Cable routing for Smart Line Modules For the Smart Line Modules, the customer must carry out the following cabling or connection work: Table 4- 16 Checklist for cabling or connection work for Smart Line Modules Cable routing Completed? PROFIBUS cable or PROFINET cable to the Control Unit...
  • Page 119 6. Use cable ties to secure the cable at suitable points. 7. Connect the cable to the Control Unit 
(→See SINAMICS S120 Manual GH1 Control Units) Cabinet Modules Manual, 03/2013, A5E03263538A...
  • Page 120 Electrical installation 4.6 Connections Cable routing for DRIVE-CLiQ connections and signal cables to the Control Unit Frame size: 1. Feed the DRIVE-CLiQ/signal cable into the cabinet from the bottom left. 2. Use cable ties to secure the cable at suitable points. 3.
  • Page 121 Electrical installation 4.6 Connections Cable routing to the customer terminal block -X55 Frame size: 1. Feed the cable for the customer terminal block into the cabinet from the bottom left. 2. Use cable ties to secure the cable at suitable points. 3.

  • Page 122: Cable Routing For Active Line Modules

    Electrical installation 4.6 Connections 4.6.12.5 Cable routing for Active Line Modules For the Active Line Modules, the customer must carry out the following cabling or connection work: Table 4- 17 Checklist for cabling or connection work for Active Line Modules Cable routing Completed? PROFIBUS cable or PROFINET cable to the Control Unit...
  • Page 123 6. Use cable ties to secure the cable at suitable points. 7. Connect the cable to the Control Unit 
(→See SINAMICS S120 Manual GH1 Control Units) Cabinet Modules Manual, 03/2013, A5E03263538A...
  • Page 124 6. Use cable ties to secure the cable at suitable points. 7. Connect the cable to the Control Unit 
(→See SINAMICS S120 Manual GH1 Control Units) Cabinet Modules Manual, 03/2013, A5E03263538A...
  • Page 125 Electrical installation 4.6 Connections Cable routing for DRIVE-CLiQ connections and signal cables, frame sizes FX+FI and GX+GI Frame size: FX+FI GX+GI 1. Feed the cable for the DRIVE-CLiQ/signal cables into the cabinet from the bottom left. 2. Use cable ties to secure the cable at suitable points. 3.
  • Page 126 Electrical installation 4.6 Connections Cable routing for DRIVE-CLiQ connections and signal cables, frame sizes HX+HI and JX+JI Frame size: HX+HI JX+JI 1. Feed the cable for the DRIVE-CLiQ/signal cables into the cabinet from the bottom left. 2. Use cable ties to secure the cable at suitable points. 3.
  • Page 127 Electrical installation 4.6 Connections Cable routing to customer terminal block -X55, frame sizes FX+FI and GX+GI Frame size: FX+FI GX+GI 1. Feed the cable for the customer terminal block into the cabinet from the bottom right (frame size FX+FI) or bottom left (frame size GX+GI). 2.
  • Page 128 Electrical installation 4.6 Connections Cable routing for customer terminal block –X55, frame sizes HX+HI and JX+JI Frame size: HX+HI JX+JI 1. Feed the cable for the customer terminal block into the cabinet from the bottom left. 2. Use cable ties to secure the cable at suitable points. 3.

  • Page 129: Cable Routing For Booksize Base Cabinets And Booksize Cabinet Kit

    Electrical installation 4.6 Connections 4.6.12.6 Cable routing for Booksize Base Cabinets and Booksize Cabinet Kit Note Cable routing The procedure is the same as that for the Cabinet Modules Motor Module in chassis format. (→ See the Section titled "Cable routing for Motor Modules in chassis format") Cable routing of motor cable Note Connecting the motor cables...
  • Page 130 6. Use cable ties to secure the cable at suitable points. 7. Connect the cable to the Control Unit. 
(→See SINAMICS S120 Manual GH1 Control Units) Cabinet Modules Manual, 03/2013, A5E03263538A...
  • Page 131 Electrical installation 4.6 Connections Cable routing for DRIVE-CLiQ connections and signal cables to the Control Unit Frame size: FX+GX HX+JX 1. Feed the DRIVE-CLiQ/signal cable into the cabinet from the bottom left. 2. Use cable ties to secure the cable at suitable points. 3.
  • Page 132 Electrical installation 4.6 Connections Cable routing of signal cables to the customer terminal block –X55 Frame size: FX+GX HX+JX 1. Feed the cable for the customer terminal block into the cabinet from the bottom left. 2. Use cable ties to secure the cable at suitable points. 3.
  • Page 133 Electrical installation 4.6 Connections Cable routing for the "Safe Torque off" and “Safe Stop 1” functions Note Cable routing The procedure is the same as that for the customer terminal block. Connect the cable to the terminals to control the functions. (→...
  • Page 134 Electrical installation 4.6 Connections Cable routing for signal cables to SMC10/20/30 Sensor Module Frame size: FX+GX HX+JX 1. Feed the cable for the customer terminal block into the cabinet from the bottom left. 2. Remove approx. 3 cm of the insulation at the level of the shield plate in the lower part of the cabinet and attach the cable there.
  • Page 135 Electrical installation 4.6 Connections Cable routing for motor connection Frame size: FX+GX HX+JX 1. Feed the cable into the cabinet from below. 2. Feed the cable up through the cabinet to the motor connections -U2/-T1, -V2/-T2, -W2/-T3. 3. Connect the cable to the connections. Cabinet Modules Manual, 03/2013, A5E03263538A...

  • Page 136: Cable Routing For Central Braking Modules

    Electrical installation 4.6 Connections 4.6.12.8 Cable routing for Central Braking Modules Cable routing to the braking resistor Central Braking Module 1. Feed the cable into the cabinet from below. 2. Feed the cable up and behind the PE busbar to the braking resistor terminals. 3.
  • Page 137 Electrical installation 4.6 Connections Cable routing to terminal block -X2 Central Braking Module 1. Feed the cable into the cabinet from the bottom left. 2. Guide the cable up and, when it reaches the level of terminal -X2, guide it to the right. 3.

  • Page 138: Cable Routing For Auxiliary Power Supply Modules

    Electrical installation 4.6 Connections 4.6.12.9 Cable routing for Auxiliary Power Supply Modules Cable routing for connecting to the supply infeed Auxiliary Power Supply Module 1. Feed the cable into the cabinet from the bottom right. 2. Guide the cable up and, when it reaches the level of the line connection, guide it to the left.
  • Page 139 Electrical installation 4.6 Connections Cable routing for signal cables to terminal blocks -X45, -X46, -X47 Auxiliary Power Supply Module 1. Feed the cable into the cabinet from the bottom left. 2. Guide the cable up and, when it reaches the terminal blocks, to the right. 3.
  • Page 140 Electrical installation 4.6 Connections Cabinet Modules Manual, 03/2013, A5E03263538A...

  • Page 141: Cabinet Modules

    Cabinet Modules Line Connection Modules 5.1.1 General information DANGER Hazardous electrical voltage Hazardous voltages are present in certain parts of this equipment during operation of the cabinet unit. Only qualified personnel may work on the cabinet. Such personnel must be thoroughly familiar with all the warnings and maintenance procedures for the cabinet described in the documentation provided.

  • Page 142: Description

    Cabinet Modules 5.1 Line Connection Modules 5.1.2 Description Note Additional information Refer to the layout diagrams and circuit diagrams provided on the customer DVD supplied with the device for the arrangement of components and interfaces, and for wiring. Power is fed to the drive line-up via Line Modules, which generate a DC voltage from the line voltage and, therefore, supply energy to the Motor Modules connected to the DC link.
  • Page 143 Cabinet Modules 5.1 Line Connection Modules C /L + D /L - - Q 1 - F 1 - F 2 -F 3 - T 10 -Q 10 -B 101 - T 24 - Q 2 /- Q 3/ -Q 4 U1 /L1 V1/ L2 W 1 /L 3...
  • Page 144 Cabinet Modules 5.1 Line Connection Modules C/ L + D /L - -Q 1 -T 10 - Q 10 - F 71 - F 72 -F 73 -B 101 - T 24 - X1 - T111 -T 10 - T 112 U 1 /L1 V1 /L 2 W 1 /L3...

  • Page 145: Fuse Switch Disconnector (Input Current ≤ 800 A)

    Cabinet Modules 5.1 Line Connection Modules 5.1.2.1 Fuse switch disconnector (input current ≤ 800 A) Up to 800 A, a switch disconnector with integrated fuses is incorporated. X50 "Fuse switch disconnector" checkback contact Table 5- 2 Terminal block X50 "Fuse switch disconnector" checkback contact Terminal Designation Technical data...
  • Page 146 Cabinet Modules 5.1 Line Connection Modules Table 5- 4 Factory setting of the overcurrent release on Line Connection Modules for Smart Line Modules Short-circuit Order number Order number Input current Overload trip Short-time Line Connection Smart Line Module Line Module delayed short- release delay Module...

  • Page 147: Terminal Block -X40 External 230 V Ac Auxiliary Infeed

    Cabinet Modules 5.1 Line Connection Modules Note Additional information Detailed and comprehensive instructions and information for the circuit breaker as well as the standard and additional options can be found in the accompanying operating instructions, These operating instructions are available as additional documentation on the customer DVD supplied with the device.

  • Page 148: Versions Of Line Connection Modules

    Cabinet Modules 5.1 Line Connection Modules 5.1.3 Versions of Line Connection Modules Different versions to suit specific input currents are available: ● Units ≤ 800 A are equipped with a main breaker with fuse switch disconnector ● Units > 800 A are equipped with a fixed-mounted circuit breaker (draw-out circuit breaker is available as option) Line Connection Modules come in the following versions (specified by an option code) according to the type of the Line Module that is being fed:...

  • Page 149: Version L43 For Basic Line Modules

    Cabinet Modules 5.1 Line Connection Modules -Q10 K4_2_1 K4_4_1 K4_6_1 K4_2_2 K4_4_2 K4_6_2 3WL1 U1/L1 U1_1 V1/L2 V1_1 W1/L3 W1_1 U1_2 V1_2 W1_2 Figure 5-5 Connection example: Line Connection Module ≥2000 A for connection to Active Line Modules in parallel connection, option L42 5.1.3.2 Version L43 for Basic Line Modules When Basic Line Modules are used, a line reactor is incorporated as a standard feature.
  • Page 150 Cabinet Modules 5.1 Line Connection Modules 3WL1 U1/L1 U1/L1 V1/L2 V1/L2 W1/L3 W1/L3 Figure 5-7 Connection example: Line Connection Module >800 A, <1800 A for connection to Basic Line Modules, option L43 -Q10 Pre-charging 3WL1 U1/L1 U1/L1 V1/L2 V1/L2 W1/L3 W1/L3 Figure 5-8 Connection example: Line Connection Module >1800 A, <2000 A for connection to Basic...

  • Page 151: Version L44 For Smart Line Modules

    Cabinet Modules 5.1 Line Connection Modules -Q10 Pre-charging 3WL1 U1_1 U1/L1 V1_1 V1/L2 W1_1 W1/L3 -R1.1 U1_2 V1_2 W1_2 Figure 5-9 Connection example: Line Connection Module ≥2000 A for connection to Basic Line Modules, option L43 Note Establishing connections according to the circuit diagram The 24 V DC and 230 V AC connections to the auxiliary power supply must be established in accordance with the circuit diagram.

  • Page 152: Options

    Cabinet Modules 5.1 Line Connection Modules -Q10 3WL1 U1/L1 U1/L1 V1/L2 V1/L2 W1/L3 W1/L3 Figure 5-11 Connection example: Line Connection Module >800 A for connection to Smart Line Modules, option L44 -Q10 L1.1 L2.1 L3.1 3WL1 U1_1 U1/L1 V1_1 V1/L2 W1_1 W1/L3 U1_2...
  • Page 153 Cabinet Modules 5.1 Line Connection Modules Electrical options Component Option 1 temperature sensor module TM150 2 temperature sensor modules TM150 3 temperature sensor modules TM150 4 temperature sensor modules TM150 Fan power supply Auxiliary power generation in the Line Connection Module Main contactor (for Line Connection Modules ≤...

  • Page 154: Technical Data

    Cabinet Modules 5.1 Line Connection Modules 5.1.5 Technical data Table 5- 9 Technical data for Line Connection Modules, 3 AC 380 ... 480 V, part I Order no. 6SL3700- 0LE32- 0LE34- 0LE36- 0LE38- 0LE41- 5AA3 0AA3 3AA3 0AA3 0AA3 Infeed/regenerative feedback current - Rated current I 1000 Supply voltages...
  • Page 155 Cabinet Modules 5.1 Line Connection Modules Table 5- 10 Technical data for Line Connection Modules, 3 AC 380 ... 480 V, part II Order no. 6SL3700- 0LE41- 0LE41- 0LE42- 0LE42- 0LE42- 0LE43- 3AA3 6AA3 0AA3 0BA3 5BA3 2BA3 Infeed/regenerative feedback current - Rated current I 1250 1600...
  • Page 156 Cabinet Modules 5.1 Line Connection Modules Table 5- 11 Technical data for Line Connection Modules, 3 AC 500 ... 690 V, part I Order no. 6SL3700- 0LG32- 0LG34- 0LG36- 0LG38- 0LG41- 8AA3 0AA3 3AA3 0AA3 0AA3 Infeed/regenerative feedback current - Rated current I 1000 Supply voltages - Line voltage...
  • Page 157 Cabinet Modules 5.1 Line Connection Modules Table 5- 12 Technical data for Line Connection Modules, 3 AC 500 ... 690 V, part II Order no. 6SL3700- 0LG41- 0LG41- 0LG42- 0LG42- 0LG43- 3AA3 6AA3 0BA3 5BA3 2BA3 Infeed/regenerative feedback current - Rated current I 1250 1600 2000...

  • Page 158: Basic Line Modules

    Cabinet Modules 5.2 Basic Line Modules Basic Line Modules 5.2.1 General information DANGER Hazardous electrical voltage Hazardous voltages are present in certain parts of this equipment during operation of the cabinet unit. Only qualified personnel may work on the cabinet. Such personnel must be thoroughly familiar with all the warnings and maintenance procedures for the cabinet described in the documentation provided.
  • Page 159 Cabinet Modules 5.2 Basic Line Modules Integration Basic Line Module Figure 5-13 Connection example for Basic Line Modules (frame size FB and GB) Note X9 terminal assignment for the Basic Line Module (frame size GD) For the Basic Line Modules, frame size GD, equipped with diode bridge ...
  • Page 160 Cabinet Modules 5.2 Basic Line Modules Configuration In Basic Line Modules of frame sizes FB and GB, a fully-controlled thyristor bridge is used to pre-charge the Basic Line Module and the connected DC link. The thyristors normally operate with a trigger delay angle of 0 °. Basic Line Modules of type GD for 900 kW (400 V) or 1500 kW (690 V) feature a diode bridge.
  • Page 161 Cabinet Modules 5.2 Basic Line Modules -F19 -F 19 C /L + C /L + F _Schienen_G 600 -Q 50 -F21 -F 21 -X50 -F 20 -F 20 -F23 -F 22 D/L - D/L - -F 22 -F 24 -T 30.X 21 -T 30.X21 -T 2 -T 2...

  • Page 162: Interface Description

    Cabinet Modules 5.2 Basic Line Modules Parallel connection of Basic Line Modules to increase power rating A pair of Basic Line Modules is available for creating drive line-ups with more power. These modules can be operated on a common Line Connection Module and are arranged to the right and left of the Line Connection Module.

  • Page 163: Control Interface Module

    Cabinet Modules 5.2 Basic Line Modules 5.2.3.2 Control Interface Module Figure 5-15 Control Interface Module 5.2.3.3 X41 EP terminal / temperature sensor connection Table 5- 13 Terminal strip X41 EP terminals / temperature sensor connection Terminal Function Technical data EP M1 (Enable Pulses) Supply voltage: 24 V DC (20.4 ...

  • Page 164: Drive-Cliq Interfaces X400, X401, X402

    Cabinet Modules 5.2 Basic Line Modules DANGER Risk of electric shock! Only temperature sensors that meet the safety isolation specifications stipulated in EN 61800-5-1 may be connected to terminals "+Temp" and "-Temp". If safe electrical separation cannot be guaranteed (for linear motors or third-party motors, for example), a Sensor Module External (SME120 or SME125) must be used.

  • Page 165: Options

    Cabinet Modules 5.2 Basic Line Modules 5.2.4 Options Note Additional information The individual options are described in the chapter titled "Options". Electrical options Component Option CBC10 Communication Board CBE20 Communication Board Contactor monitoring AOP30 operator panel Control Unit CU320-2 PROFIBUS Performance extension for CU320-2 Control Unit CU320-2 PROFINET Use in the first environment according to EN 61800-3,...

  • Page 166: Technical Data

    Cabinet Modules 5.2 Basic Line Modules 5.2.5 Technical data Table 5- 15 Technical data for Basic Line Modules, 3 AC 380 ... 480 V Order no. 6SL3730- 1TE34- 1TE35- 1TE38- 1TE41- 1TE41- 1TE41- 2AA3 3AA3 2AA3 2AA3 5AA3 8AA3 for parallel connection, - Attached to Line Connection Module on ...-2BA3 ...-5BA3...
  • Page 167 Cabinet Modules 5.2 Basic Line Modules Order no. 6SL3730- 1TE34- 1TE35- 1TE38- 1TE41- 1TE41- 1TE41- 2AA3 3AA3 2AA3 2AA3 5AA3 8AA3 Rated short-circuit current acc. to IEC Minimum short-circuit current 6) 4400 5200 10000 2500 3200 4000 - For a parallel connection 4000 5000 6400...
  • Page 168 Cabinet Modules 5.2 Basic Line Modules Table 5- 16 Technical data for Basic Line Modules, 3 AC 500 ... 690 V Order no. 6SL3730- 1TG33- 1TG34- 1TG36- 1TG41- 1TG41- 1TG41- 0AA3 3AA3 8AA3 1AA3 4AA3 8AA3 for parallel connection, - Attached to Line Connection Module on ...-2BA3 ...-4BA3 ...-8BA3...
  • Page 169 Cabinet Modules 5.2 Basic Line Modules Order no. 6SL3730- 1TG33- 1TG34- 1TG36- 1TG41- 1TG41- 1TG41- 0AA3 3AA3 8AA3 1AA3 4AA3 8AA3 Rated short-circuit current acc. to IEC Minimum short-circuit current 3000 4400 8000 2000 2500 3200 - For a parallel connection 4000 5000 6400...

  • Page 170: Smart Line Modules

    Cabinet Modules 5.3 Smart Line Modules Smart Line Modules 5.3.1 General information DANGER Hazardous electrical voltage Hazardous voltages are present in certain parts of this equipment during operation of the cabinet unit. Only qualified personnel may work on the cabinet. Such personnel must be thoroughly familiar with all the warnings and maintenance procedures for the cabinet described in the documentation provided.
  • Page 171 Cabinet Modules 5.3 Smart Line Modules Integration Cabinet Module DC busbar X400 X401 X402 X500 Smart -X41 Line READY Module +24 V EP M Cabinet Module Voltage Sensing Module Line Connection Module P24 V Bypass 230 V AC contactor Internal control Power supply Checkback signal...
  • Page 172 Cabinet Modules 5.3 Smart Line Modules Configuration IGBTs (fundamental frequency-switched) are used as power semiconductors of the Smart Line Modules. Because this reduces switching losses, high current utilization of the power units can be achieved. The current flows in the direction of the infeed via the freewheeling diodes of the IGBTs. While a diode is conducting, the anti-parallel IGBT is also activated.
  • Page 173 Cabinet Modules 5.3 Smart Line Modules C /L + D/L - -T 30.X21 -T 2 -F 1 -F 2 -E 1 -T 10 -E 240 -X55 -R 1 Figure 5-17 Configuration example for Smart Line Modules (frame size GX) Cabinet Modules Manual, 03/2013, A5E03263538A...
  • Page 174 Cabinet Modules 5.3 Smart Line Modules C /L + D/L - -T 30.X 21 -T 2 -F 1 -F 3 -F 2 -F 4 -E 2 -E 3 -E 4 -X 9 -T 20 -T 10 -X55 -E 241 Figure 5-18 Configuration example for Smart Line Modules (frame size JX) Cabinet Modules Manual, 03/2013, A5E03263538A...

  • Page 175: Interface Description

    Cabinet Modules 5.3 Smart Line Modules Parallel connection of Smart Line Modules to increase power rating Up to four Smart Line Modules with the same power rating can be connected in parallel in order to increase power. Smart Line Modules with "mirror-image" power connections enable the parallel connection of these modules in a compact configuration.

  • Page 176: Control Interface Module

    Cabinet Modules 5.3 Smart Line Modules 5.3.3.2 Control Interface Module Figure 5-19 Control Interface Module 5.3.3.3 X41 EP terminal / temperature sensor connection Table 5- 17 Terminal strip X41 EP terminals / temperature sensor connection Terminal Function Technical data EP M1 (Enable Pulses) Supply voltage: 24 V DC (20.4 ...

  • Page 177: Drive-Cliq Interfaces X400, X401, X402

    Cabinet Modules 5.3 Smart Line Modules DANGER Risk of electric shock! Only temperature sensors that meet the safety isolation specifications stipulated in EN 61800-5-1 may be connected to terminals "+Temp" and "-Temp". If safe electrical separation cannot be guaranteed (for linear motors or third-party motors, for example), a Sensor Module External (SME120 or SME125) must be used.

  • Page 178: Options

    Cabinet Modules 5.3 Smart Line Modules 5.3.4 Options Note Additional information The individual options are described in the chapter titled "Options". Electrical options Component Option CBC10 Communication Board CBE20 Communication Board Contactor monitoring AOP30 operator panel Control Unit CU320-2 PROFIBUS Performance extension for CU320-2 Control Unit CU320-2 PROFINET Use in the first environment according to EN 61800-3,...

  • Page 179: Technical Data

    Cabinet Modules 5.3 Smart Line Modules 5.3.5 Technical data Table 5- 19 Technical data for Smart Line Modules, 3 AC 380 ... 480 V Order no. 6SL3730- 6TE35- 6TE37- 6TE41- 6TE41- 6TE41- 5AA3 3AA3 1AA3 3AA3 7AA3 for parallel connection, - Attached to Line Connection Module on ...-1BA3 ...-3BA3...
  • Page 180 Cabinet Modules 5.3 Smart Line Modules Order no. 6SL3730- 6TE35- 6TE37- 6TE41- 6TE41- 6TE41- 5AA3 3AA3 1AA3 3AA3 7AA3 Rated short-circuit current acc. to IEC Minimum short-circuit current 6200 9200 2000 2500 3200 The base load current I is based on a duty cycle of 150 % for 60 s or I for 5 s with a duty cycle duration of H DC max DC...
  • Page 181 Cabinet Modules 5.3 Smart Line Modules Table 5- 20 Technical data for Smart Line Modules, 3 AC 500 ... 690 V Order no. 6SL3730- 6TG35- 6TG38- 6TG41- 6TG41- 5AA3 8AA3 2AA3 7AA3 for parallel connection, - Attached to Line Connection Module on ...-8BA3 ...-2BA3 ...-7BA3...
  • Page 182 Cabinet Modules 5.3 Smart Line Modules Order no. 6SL3730- 6TG35- 6TG38- 6TG41- 6TG41- 5AA3 8AA3 2AA3 7AA3 Rated short-circuit current acc. to IEC Minimum short-circuit current 6200 10500 2500 3200 The base load current I is based on a duty cycle of 150 % for 60 s or I for 5 s with a duty cycle duration of H DC max DC...

  • Page 183: Active Line Modules

    Cabinet Modules 5.4 Active Line Modules Active Line Modules 5.4.1 General information DANGER Hazardous electrical voltage Hazardous voltages are present in certain parts of this equipment during operation of the cabinet unit. Only qualified personnel may work on the cabinet. Such personnel must be thoroughly familiar with all the warnings and maintenance procedures for the cabinet described in the documentation provided.
  • Page 184 Cabinet Modules 5.4 Active Line Modules Integration Active Active Interface Line Module Module Figure 5-20 Connection example for Active Line Modules (frame size FI/FX and GI/GX) Cabinet Modules Manual, 03/2013, A5E03263538A...
  • Page 185 Cabinet Modules 5.4 Active Line Modules Active Active Interface Line Module Module Figure 5-21 Connection example for Active Line Modules (frame size HI/HX and JI/JX) Cabinet Modules Manual, 03/2013, A5E03263538A...
  • Page 186 Cabinet Modules 5.4 Active Line Modules Configuration Active Line Modules are always operated together with an Active Interface Module, which contains the associated Clean Power Filter and pre-charging circuit. The included line filter enables compliance with the EMC requirements for the "second environment". Note Additional information The configuration examples of the individual Active Line Modules are used to illustrate the...
  • Page 187 Cabinet Modules 5.4 Active Line Modules C /L + D /L - AI _G -T 30 .X 21 - F1 - F 2 -X 630 -E10 - X609 - E1 -K 1 - T10 -X 9 - X55 G r undblech AI -X 5 -E 241 - E240...
  • Page 188 Cabinet Modules 5.4 Active Line Modules C /L + D /L - -R 2 -K 4 - K101 - X609 - E10 Figure 5-23 Configuration examples for Active Interface Modules (frame size JI) Cabinet Modules Manual, 03/2013, A5E03263538A...
  • Page 189 Cabinet Modules 5.4 Active Line Modules C /L + D /L - -T 30 .X 21 -T 2 -F 1 /3 -F 2 /4 - E3 -E 2 - T 20 -T 10 -X 55 - E241 - E240 Figure 5-24 Configuration examples for Active Line Modules (frame size JX) Cabinet Modules Manual, 03/2013, A5E03263538A...

  • Page 190: Interface Description

    Cabinet Modules 5.4 Active Line Modules Parallel connection of Active Line Modules to increase power rating Active Line Modules are available for creating drive line-ups with more power. These modules can be operated in parallel on a common Line Connection Module and are arranged to the right and left of the Line Connection Module.

  • Page 191: Control Interface Module

    Cabinet Modules 5.4 Active Line Modules 5.4.3.2 Control Interface Module Figure 5-25 Control Interface Module 5.4.3.3 X41 EP terminal / temperature sensor connection Table 5- 21 Terminal strip X41 EP terminals / temperature sensor connection Terminal Function Technical data EP M1 (Enable Pulses) Supply voltage: 24 V DC (20.4 ...

  • Page 192: Drive-Cliq Interfaces X400, X401, X402

    Cabinet Modules 5.4 Active Line Modules DANGER Risk of electric shock! Only temperature sensors that meet the safety isolation specifications stipulated in EN 61800-5-1 may be connected to terminals "+Temp" and "-Temp". If safe electrical separation cannot be guaranteed (for linear motors or third-party motors, for example), a Sensor Module External (SME120 or SME125) must be used.

  • Page 193: Options

    Cabinet Modules 5.4 Active Line Modules 5.4.4 Options Note The individual options are described in the chapter titled "Options". Electrical options Component Option CBC10 Communication Board CBE20 Communication Board Contactor monitoring AOP30 operator panel Control Unit CU320-2 PROFIBUS Performance extension for CU320-2 Control Unit CU320-2 PROFINET Use in the first environment to EN 61800-3, category C2 (TN/TT line supplies)

  • Page 194: Technical Data

    Cabinet Modules 5.4 Active Line Modules 5.4.5 Technical data Table 5- 23 Technical data for Active Line Modules (including Active Interface Module), 3 AC 380 ... 480 V, part I Order no. 6SL3730- 7TE32- 7TE32- 7TE33- 7TE35- 1BA3 6BA3 8BA3 0BA3 for parallel connection, - Attached to Line Connection Module on left side...
  • Page 195 Cabinet Modules 5.4 Active Line Modules Order no. 6SL3730- 7TE32- 7TE32- 7TE33- 7TE35- 1BA3 6BA3 8BA3 0BA3 Rated short-circuit current acc. to IEC Minimum short-circuit current 6200 10500 10500 10500 The base load current I is based on a duty cycle of 150 % for 60 s or I for 5 s with a duty cycle duration of H DC max DC...
  • Page 196 Cabinet Modules 5.4 Active Line Modules Table 5- 24 Technical data for Active Line Modules (including Active Interface Module), 3 AC 380 ... 480 V, part II Order no. 6SL3730- 7TE36- 7TE38- 7TE41- 7TE41- 1BA3 4BA3 0BA3 4BA3 for parallel connection, - Attached to Line Connection Module on left side ...-0BC3 ...-4BC3...
  • Page 197 Cabinet Modules 5.4 Active Line Modules Order no. 6SL3730- 7TE36- 7TE38- 7TE41- 7TE41- 1BA3 4BA3 0BA3 4BA3 Rated short-circuit current acc. to IEC Minimum short-circuit current 12000 2000 4000 6400 The base load current I is based on a duty cycle of 150 % for 60 s or I for 5 s with a duty cycle duration of H DC max DC...
  • Page 198 Cabinet Modules 5.4 Active Line Modules Table 5- 25 Technical data for Active Line Modules (including Active Interface Module), 3 AC 500 ... 690 V Order no. 6SL3730- 7TG35- 7TG37- 7TG41- 7TG41- 8BA3 4BA3 0BA3 3BA3 for parallel connection, - Attached to Line Connection Module on left side ...-4BC3 ...-0BC3 ...-3BC3...
  • Page 199 Cabinet Modules 5.4 Active Line Modules Order no. 6SL3730- 7TG35- 7TG37- 7TG41- 7TG41- 8BA3 4BA3 0BA3 3BA3 Rated short-circuit current acc. to IEC Minimum short-circuit current 9000 15000 2500 3200 - For a parallel connection 4000 4000 5000 The base load current I is based on a duty cycle of 150 % for 60 s or I for 5 s with a duty cycle duration of H DC...

  • Page 200: Booksize Format Motor Modules

    Cabinet Modules 5.5 Booksize format Motor Modules Booksize format Motor Modules 5.5.1 General information DANGER Hazardous electrical voltage Hazardous voltages are present in certain parts of this equipment during operation of the cabinet unit. Only qualified personnel may work on the cabinet. Such personnel must be thoroughly familiar with all the warnings and maintenance procedures for the cabinet described in the documentation provided.
  • Page 201 Cabinet Modules 5.5 Booksize format Motor Modules Integration Figure 5-26 Connection example for Single Motor Modules in Booksize Cabinet Kit format ① Temperature sensor connection for motors without DRIVE-CLiQ interface ② Required for Safety Integrated ③ Fan module for rated output currents from 132 A and 200 A Cabinet Modules Manual, 03/2013, A5E03263538A...
  • Page 202 Cabinet Modules 5.5 Booksize format Motor Modules Figure 5-27 Connection example for Double Motor Modules in Booksize Cabinet Kit format ① Temperature sensor connection for motors without a DRIVE-CLiQ interface ② Required for Safety Integrated Cabinet Modules Manual, 03/2013, A5E03263538A...
  • Page 203 Cabinet Modules 5.5 Booksize format Motor Modules Configuration Motor Modules in booksize format are factory-installed as "Booksize Cabinet Kits" in Booksize Base Cabinets and delivered as a complete unit including cabinet-side connection components. Several Booksize Cabinet Kits can be installed in one Booksize Base Cabinet, depending on the mounting width requirements, which in turn depend on the power.
  • Page 204 Cabinet Modules 5.5 Booksize format Motor Modules C /L + blech D/L - -X 38 -R18 -R 17 -T 24 -T 1 -A10 C U bl -X55 Figure 5-28 Configuration example for Motor Modules in Booksize Cabinet Kit format Cabinet Modules Manual, 03/2013, A5E03263538A...

  • Page 205: Interface Description

    Cabinet Modules 5.5 Booksize format Motor Modules Mounting grid arrangement in the cabinet The area for connecting the Motor Modules in the cabinet is divided into three grid widths: ● 100 mm ● 200 mm ● 300 mm The table below shows the grid width assigned to the various Motor Modules. Table 5- 26 The assignment of the Motor Modules according to grid width Grid width...

  • Page 206: Customer Terminal Block X55.1

    Cabinet Modules 5.5 Booksize format Motor Modules 5.5.3.2 Customer terminal block X55.1 Description The customer terminal block (-X55.1) is mounted as standard in the cabinet for each Booksize Cabinet Kit. It provides the function-related inputs/outputs for temperature monitoring and for the "Safe Torque Off" and "Safe Stop 1" functions. Note Additional information All other cabinet interfaces and connections are explained in the circuit and terminal...

  • Page 207: Options

    Cabinet Modules 5.5 Booksize format Motor Modules Note KTY temperature sensor connected with the correct polarity The KTY temperature sensor must be connected with the correct polarity. If the polarity is reversed, the sensor will not be able to detect if the motor overheats. Note EP terminals only for Safety Integrated Basic Functions The function of the EP terminals is only available when Safety Integrated Basic Functions...
  • Page 208 Cabinet Modules 5.5 Booksize format Motor Modules Mechanical options for Booksize Base Cabinets Component Option Base 100 mm high Cable-marshaling compartment 200 mm high IP21 degree of protection IP23/IP43/IP54 degree of protection M23, M43, M54 Side panels (right/left) M26, M27 Motor reactor terminal connection Closed cabinet door EMC shield bus...

  • Page 209: Technical Data

    Cabinet Modules 5.5 Booksize format Motor Modules 5.5.5 Technical data Table 5- 28 Technical data for Booksize Base Cabinet Order no. 6SL3720- 1TX38-0AA3 1TX41-2AA3 Usable installation width 1000 Weight (standard version) Dimensions (standard version, IP20) - width 1200 - height 2200 2200 - depth...
  • Page 210 Cabinet Modules 5.5 Booksize format Motor Modules Table 5- 29 Technical data for Motor Modules in Booksize Cabinet Kit format, Single Motor Modules, line voltage 3 AC 380 ... 480 V, DC link voltage 510 ... 720 V DC, part I Order no.
  • Page 211 Cabinet Modules 5.5 Booksize format Motor Modules Table 5- 30 Technical data for Motor Modules in Booksize Cabinet Kit format, Single Motor Modules, line voltage 3 AC 380 ... 480 V, DC link voltage 510 ... 720 V DC, part II Order no.
  • Page 212 Cabinet Modules 5.5 Booksize format Motor Modules Table 5- 31 Technical data for Motor Modules in Booksize Cabinet Kit format, Double Motor Modules, line voltage 3 AC 380 ... 480 V, DC link voltage 510 ... 720 V DC Order no. 6SL3720- 2TE13- 2TE15-...

  • Page 213: Overload Capability

    Cabinet Modules 5.5 Booksize format Motor Modules 5.5.6 Overload capability Duty cycle with 30 s and 60 s overload with a duty cycle duration of 300 s Figure 5-29 Duty cycle with 30 s and 60 s overload with a duty cycle duration of 300 s Cabinet Modules Manual, 03/2013, A5E03263538A...

  • Page 214: Chassis Format Motor Modules

    Cabinet Modules 5.6 Chassis format Motor Modules Chassis format Motor Modules 5.6.1 General information DANGER Hazardous electrical voltage Hazardous voltages are present in certain parts of this equipment during operation of the cabinet unit. Only qualified personnel may work on the cabinet. Such personnel must be thoroughly familiar with all the warnings and maintenance procedures for the cabinet described in the documentation provided.
  • Page 215 Cabinet Modules 5.6 Chassis format Motor Modules Integration Motor Module Figure 5-30 Connection example for Motor Modules in chassis format ① Temperature sensor connection for motors without a DRIVE-CLiQ interface ② Required for Safety Integrated Cabinet Modules Manual, 03/2013, A5E03263538A...
  • Page 216 Cabinet Modules 5.6 Chassis format Motor Modules Configuration Motor Modules contain the following components as standard: ● Retaining device for the DC busbar, including the interface to the DC connections of the Motor Module (the necessary DC busbar must be provided separately as option M80 to M87).
  • Page 217 Cabinet Modules 5.6 Chassis format Motor Modules C /L + -Q 7 - F 5 - F 1 - F 2 D /L - -R 7, -R 8 - T 30 .X21 - T 1 -E 1 - X9 - T 10 - X55 H utschiene _ M oM o_ F - X240...
  • Page 218 Cabinet Modules 5.6 Chassis format Motor Modules C /L + - F5 - Q 7 -R 8 D /L - - F 1 - F 3 -F 2 - F 4 -R 7 -T 30 .X 21 - T 1 -E 2 - E3 - E4...
  • Page 219 Cabinet Modules 5.6 Chassis format Motor Modules Parallel connection of Motor Modules to increase power rating The following rules must be observed when connecting Motor Modules in parallel: ● Up to 4 identical Motor Modules can be connected in parallel. ●...
  • Page 220 Cabinet Modules 5.6 Chassis format Motor Modules Figure 5-34 Motor with common winding system supplied by a parallel connection of S120 Motor Modules Note Mixed operation is not possible It is only possible to connect identical power units in parallel if both power units have the same hardware version.
  • Page 221 Cabinet Modules 5.6 Chassis format Motor Modules Table 5- 32 Motor Modules, 510 ... 750 V DC Order no. Frame size [kW] Minimum length [m] rated rated rms 6SL3720-1TE32-1AA3 6SL3720-1TE32-6AA3 6SL3720-1TE33-1AA3 6SL3720-1TE33-8AA3 6SL3720-1TE35-0AA3 6SL3720-1TE36-1AA3 6SL3720-1TE37-5AA3 6SL3720-1TE38-4AA3 6SL3720-1TE41-0AA3 6SL3720-1TE41-2AA3 1260 6SL3720-1TE41-4AA3 1405 Table 5- 33 Motor Modules, 675 ...1080 V DC...

  • Page 222: X55 Customer Terminal Strip

    Cabinet Modules 5.6 Chassis format Motor Modules 5.6.3 X55 customer terminal strip 5.6.3.1 General information This chapter describes only those interfaces in the cabinet unit that require additional connection work by the customer. All other interfaces are pre-wired at the factory and are not designed for customer connections.
  • Page 223 Cabinet Modules 5.6 Chassis format Motor Modules DANGER Risk of electric shock! Only temperature sensors that meet the safety isolation specifications stipulated in EN 61800-5-1 may be connected to terminals "+Temp" and "-Temp". If safe electrical separation cannot be guaranteed (for linear motors or third-party motors, for example), a Sensor Module External (SME120 or SME125) must be used.

  • Page 224: X46 Brake Control And Monitoring

    Cabinet Modules 5.6 Chassis format Motor Modules 5.6.3.3 X46 Brake control and monitoring Table 5- 35 Terminal strip X46 brake control and monitoring Terminal Function Technical data BR output + This interface is intended for the connection of the Safe Brake Adapter.
  • Page 225 Cabinet Modules 5.6 Chassis format Motor Modules Electrical options Component Option CBC10 Communication Board CBE20 Communication Board Safety license for 1 to 5 axes K01 ... K05 AOP30 operator panel SMC 10/20/30 Sensor Modules K46, K48, K50 Additional SMC30 Sensor Module Terminal module for activating "Safe Torque Off"...

  • Page 226: Technical Data

    Cabinet Modules 5.6 Chassis format Motor Modules 5.6.5 Technical data Table 5- 37 Technical data for Motor Modules in chassis format, line voltage 3 AC 380 ... 480 V, DC link voltage 510 ... 750 V DC, part I Order no. 6SL3720- 1TE32- 1TE32-...
  • Page 227 Cabinet Modules 5.6 Chassis format Motor Modules Order no. 6SL3720- 1TE32- 1TE32- 1TE33- 1TE33- 1TE35- 1TE36- 1AA3 6AA3 1AA3 8AA3 0AA3 1AA3 PE/GND connection PE busbar - Busbar cross section - Connection cross section, max. (IEC) Degree of protection (standard version) IP20 IP20 IP20...
  • Page 228 Cabinet Modules 5.6 Chassis format Motor Modules Table 5- 38 Technical data for Motor Modules in chassis format, line voltage 3 AC 380 ... 480 V, DC link voltage 510 ... 750 V DC, part II Order no. 6SL3720- 1TE37- 1TE38- 1TE41- 1TE41-...
  • Page 229 Cabinet Modules 5.6 Chassis format Motor Modules Order no. 6SL3720- 1TE37- 1TE38- 1TE41- 1TE41- 1TE41- 5AA3 4AA3 0AA3 2AA3 4AA3 Degree of protection (standard version) IP20 IP20 IP20 IP20 IP20 Dimensions (standard version, IP20) - Width - Height 2200 2200 2200 2200 2200...
  • Page 230 Cabinet Modules 5.6 Chassis format Motor Modules Table 5- 39 Technical data for Motor Modules in chassis format, line voltage 3 AC 500 ... 690 V, DC link voltage 675 ... 1080 V DC; part I Order no. 6SL3720- 1TG28- 1TG31- 1TG31- 1TG31-...
  • Page 231 Cabinet Modules 5.6 Chassis format Motor Modules Order no. 6SL3720- 1TG28- 1TG31- 1TG31- 1TG31- 1TG31- 1TG32- 5AA3 0AA3 2AA3 5AA3 8AA3 2AA3 PE/GND connection PE busbar - Busbar cross section - Connection cross section, max. (IEC) Degree of protection (standard version) IP20 IP20 IP20...
  • Page 232 Cabinet Modules 5.6 Chassis format Motor Modules Table 5- 40 Technical data for Motor Modules in chassis format, line voltage 3 AC 500 ... 690 V, DC link voltage 675 ... 1080 V DC; part II Order no. 6SL3720- 1TG32- 1TG33- 1TG34- 1TG34-...
  • Page 233 Cabinet Modules 5.6 Chassis format Motor Modules Order no. 6SL3720- 1TG32- 1TG33- 1TG34- 1TG34- 1TG35- 6AA3 3AA3 1AA3 7AA3 8AA3 PE/GND connection PE busbar - Busbar cross section - Connection cross section, max. (IEC) Degree of protection (standard version) IP20 IP20 IP20 IP20...
  • Page 234 Cabinet Modules 5.6 Chassis format Motor Modules Table 5- 41 Technical data for Motor Modules in chassis format, line voltage 3 AC 500 ... 690 V, DC link voltage 675 ... 1080 V DC; part III Order no. 6SL3720- 1TG37- 1TG38- 1TG38- 1TG41-...
  • Page 235 Cabinet Modules 5.6 Chassis format Motor Modules Order no. 6SL3720- 1TG37- 1TG38- 1TG38- 1TG41- 1TG41- 4AA3 1AA3 8AA3 0AA3 3AA3 PE/GND connection PE busbar - Busbar cross section - Connection cross section, max. (IEC) Degree of protection (standard version) IP20 IP20 IP20 IP20...

  • Page 236: Overload Capability

    Cabinet Modules 5.6 Chassis format Motor Modules 5.6.6 Overload capability The Motor Modules in the chassis format are equipped with an overload reserve to handle breakaway torques, for example. In the case of drives with overload requirements, the appropriate base load current must, therefore, be used as a basis for the required load.

  • Page 237: Central Braking Modules

    Cabinet Modules 5.7 Central Braking Modules Central Braking Modules 5.7.1 General information DANGER Hazardous electrical voltage Hazardous voltages are present in certain parts of this equipment during operation of the cabinet unit. Only qualified personnel may work on the cabinet. Such personnel must be thoroughly familiar with all the warnings and maintenance procedures for the cabinet described in the documentation provided.
  • Page 238 Cabinet Modules 5.7 Central Braking Modules The built-in fan means that Central Braking Modules are also suitable for high continuous power systems. Braking resistors corresponding to the rated powers are available for the Central Braking Modules. Braking resistors which are suitable for other applications are available on request. WARNING The fan can start up on its own The fan is switched on and off by means of a temperature control, which prevents it from...
  • Page 239 Cabinet Modules 5.7 Central Braking Modules Integration Cabinet Module DC busbar C -X1 G -X5 Central Braking Module Overcurrent Overload Inhibit/ Overtemp Reset Ready Relay Ready fault Auxiliary power supply: 2 AC 380 - 480 V or 2 AC 500 - 690 V 230 V AC 24 V DC zur Antriebssteuerung...
  • Page 240 Cabinet Modules 5.7 Central Braking Modules Configuration Central Braking Modules are designed in a 400 mm wide Cabinet Module. The Central Braking Modules are connected to the overhead DC busbar using fuses. The Central Braking Module comprises: ● Braking Module ●...
  • Page 241 Cabinet Modules 5.7 Central Braking Modules -F 19 -F 21 C /L + -F 20 D /L - - F22 D C _C hop - Sich -C 68 -C 69 - R 68 - R 69 -T 30 - F23 - X240 -G10 -X 5.1...

  • Page 242: Interfaces

    Cabinet Modules 5.7 Central Braking Modules Parallel connection of Central Braking Modules To increase the braking power, it is permissible for Central Braking Modules to be connected in parallel under the following conditions: ● Only Central Braking Modules of the same rating may be connected in parallel. ●...
  • Page 243 Cabinet Modules 5.7 Central Braking Modules Interface overview -F19 -F21 C/L + -F20 D/L - -F22 DC_Chop-Sich -C68 -C69 -R68 -R69 -T30 -F23 -X240 -G10 -X5.1 -X5.2 -E240 Figure 5-39 Interface overview for the Central Braking Module Cabinet Modules Manual, 03/2013, A5E03263538A...
  • Page 244 Cabinet Modules 5.7 Central Braking Modules X2 control terminals Table 5- 42 Terminal strip X2 control terminals Terminal Function Meaning Technical data DI 24V 0 = Normal operation 24 V AC/V DC, input load ground 1 = inhibit, reset approximately 10 mA (connection not required) Ground Ground...
  • Page 245 Cabinet Modules 5.7 Central Braking Modules WARNING Only actuate the threshold switch when the device is switched off The threshold switch must only be switched over when the cabinet unit is disconnected from the power supply and the DC link capacitors are discharged. Table 5- 46 Response thresholds of the Braking Module Rated voltage Response...

  • Page 246: Options

    Cabinet Modules 5.7 Central Braking Modules If the set switch-on ratio is exceeded, the "MUL - Overload message" LED will be activated and at the same time the centralized fault indication will be triggered at terminal -X2:4/5,6. The fault message can be used by a higher-level controller to ensure timely shutdown, thereby preventing damage to the connected braking resistor.
  • Page 247 Cabinet Modules 5.7 Central Braking Modules Electrical options Component Option Holder for ARC detector Cabinet anti-condensation heating Mechanical options Component Option Base 100 mm high Cable-marshaling compartment 200 mm high IP21 degree of protection IP23/IP43/IP54 degree of protection M23, M43, M54 Side panels (right/left) M26, M27 Closed cabinet door...

  • Page 248: Technical Data

    Cabinet Modules 5.7 Central Braking Modules 5.7.5 Technical data Table 5- 48 Technical data for Central Braking Modules Order no. 6SL3700- 1AE35- 1AE41- 1AF35- 1AF41- 1AH36- 1AH41- 0AA3 0AA3 5AA3 1AA3 3AA3 2AA3 Line voltage 380 ... 480 500 ... 600 660 ...

  • Page 249: Derating Data

    Cabinet Modules 5.7 Central Braking Modules Order no. 6SL3700- 1AE35- 1AE41- 1AF35- 1AF41- 1AH36- 1AH41- 0AA3 0AA3 5AA3 1AA3 3AA3 2AA3 Frame size Rated short-circuit current acc. to IEC Power demand of fans. The specified power loss equals the maximum value at 100 % capacity utilization. The value in normal operation is lower.
  • Page 250 Cabinet Modules 5.7 Central Braking Modules 5.7.7 Braking resistor 5.7.7.1 Description The regenerative energy of the drive line-up is dissipated via the braking resistor. The braking resistor is connected to a Braking Module. The braking resistor is positioned outside the cabinet or switchgear room. This enables the resulting heat loss to be dissipated, thereby reducing the amount of air conditioning required.
  • Page 251 Cabinet Modules 5.7 Central Braking Modules WARNING Risk of fire and damage to equipment due to short-circuit/ground fault The cables to the braking resistor must be routed so that a ground fault or short circuit can be ruled out. A ground fault can result in fire with the associated smoke. ...

  • Page 252: Duty Cycle

    Cabinet Modules 5.7 Central Braking Modules 5.7.7.3 Duty cycle The following duty cycle applies only to the braking resistors that are described in this Chapter. Duty cycle Figure 5-42 Duty cycle for braking resistor Note For other duty cycles, the braking resistors must be requested on an order-specific basis. 5.7.7.4 Interfaces on the braking resistor Power connections on the braking resistor...

  • Page 253: Configuring The "Overtemperature" Checkback

    Cabinet Modules 5.7 Central Braking Modules X10 thermostatic switch checkback contact Table 5- 50 Terminal strip X10 thermostatic switch checkback contact Terminal Function Thermostatic switch checkback contact Normally-closed contact, 250 V AC, max. 1 A Max. connectable cross-section: 1.5 mm 5.7.7.5 Configuring the "Overtemperature"...

  • Page 254: Technical Data

    Cabinet Modules 5.7 Central Braking Modules 5.7.7.6 Technical data Table 5- 51 Technical data of the braking resistors Order no. 6SL3000- 1BE35- 1BE41- 1BF35- 1BF41- 1BH36- 1BH41- 0AA0 0AA0 5AA0 1AA0 3AA0 2AA0 Line voltage 380 ... 480 500 ... 600 660 ...
  • Page 255 Cabinet Modules 5.7 Central Braking Modules Figure 5-43 Dimension drawing type 1 Figure 5-44 Dimension drawing type 2 Cabinet Modules Manual, 03/2013, A5E03263538A...
  • Page 256 Cabinet Modules 5.7 Central Braking Modules Figure 5-45 Dimension drawing type 3 Cabinet Modules Manual, 03/2013, A5E03263538A...

  • Page 257: Auxiliary Power Supply Modules

    Auxiliary Power Supply Modules supply power to the auxiliary power supply system of the SINAMICS S120 Cabinet Modules as well as to other external loads. The fans of the SINAMICS S120 devices installed in the Cabinet Modules are some of the devices connected to this auxiliary power supply system.
  • Page 258 Cabinet Modules 5.8 Auxiliary Power Supply Modules Note Supply infeed The same rated voltage must be fed into the supply infeed of the Auxiliary Power Supply Module as for the connected Cabinet Modules, as the voltage fed into the Auxiliary Power Supply Module supplies the entire system with auxiliary voltage via the auxiliary power supply system.
  • Page 259 Cabinet Modules 5.8 Auxiliary Power Supply Modules Integration Figure 5-46 Connection example for Auxiliary Power Supply Modules Cabinet Modules Manual, 03/2013, A5E03263538A...
  • Page 260 Cabinet Modules 5.8 Auxiliary Power Supply Modules Configuration The Auxiliary Power Supply Module is connected on the plant side to a voltage corresponding to the respective rated device voltage. The standard version contains the following components: ● Fuse switch disconnector with fuse monitoring for external evaluation ●...
  • Page 261 Cabinet Modules 5.8 Auxiliary Power Supply Modules C/ L + D/ L - - T25 - T 24 - X40 - Q 4 -Q 3 - Q 2 - Q 1 -X 47 - F 1 - F 2 - F 3 - X45 - X46 - E240 -X 240...

  • Page 262: Fuse Switch Disconnector (-Q1)

    Cabinet Modules 5.8 Auxiliary Power Supply Modules 5.8.3 Fuse switch disconnector (-Q1) The customer feeds power to the Auxiliary Power Supply Module on the fuse switch disconnector (-Q1). The plant-side power demand indicated in the table "Technical data" varies according to the version of the Cabinet Module used. 5.8.4 Transformer (-T2) for generating the auxiliary voltage 230 V AC A transformer is incorporated to generate the 230 V AC, 2-phase voltage.
  • Page 263 Only replace the fuses using the fuse grip A fuse grip must always be used to replace the fuses. If necessary, the fuse grip can be ordered from Siemens. Table 5- 54 Overview of fuses for the transformer (-T2) in the Auxiliary Power Supply Module...

  • Page 264: Auxiliary Power Supply System

    Cabinet Modules 5.8 Auxiliary Power Supply Modules 5.8.5 Auxiliary power supply system Description The auxiliary power supply system is used to distribute the available voltages (line voltage for device fans, 230 V AC, 2-phase and 24 V DC). The table below shows an overview of the connected voltages and associated fuses for the auxiliary power supply system in the Auxiliary Power Supply Module.

  • Page 265: Customer Interfaces For Supplying Power To An Additional Auxiliary Power Supply System

    Cabinet Modules 5.8 Auxiliary Power Supply Modules 5.8.6 Customer interfaces for supplying power to an additional auxiliary power supply system This chapter describes only those interfaces in the cabinet that require additional connection work by the customer. All other interfaces are pre-wired at the factory and are not designed for customer connections.

  • Page 266: Options

    Cabinet Modules 5.8 Auxiliary Power Supply Modules 5.8.7 Options Note Additional information The individual options are described in the chapter titled "Options". Electrical options Component Option Holder for ARC detector (arc sensor) Cabinet anti-condensation heating Mechanical options Component Option Base 100 mm high Cable-marshaling compartment 200 mm high IP21 degree of protection IP23/IP43/IP54 degree of protection...

  • Page 267: Technical Data

    Cabinet Modules 5.8 Auxiliary Power Supply Modules 5.8.8 Technical data Table 5- 57 Technical data for the Auxiliary Power Supply Modules Order no. 6SL3700- 0MX14- 0MX16- 0MX21- 0MX21- 0AA3 3AA3 0AA3 4AA3 Supply voltage on the plant/system side 380 ... 690 V 3 AC Line connection - Cable cross section, max.
  • Page 268 Cabinet Modules 5.8 Auxiliary Power Supply Modules Cabinet Modules Manual, 03/2013, A5E03263538A...
  • Page 269 Maintenance and servicing Chapter content This chapter provides information on the following: ● Maintenance and servicing procedures that have to be carried out on a regular basis to ensure the availability of the components ● Replacing device components when the unit is serviced ●...

  • Page 270: Cleaning The Cabinet

    Maintenance and servicing 6.2 Cleaning the cabinet Cleaning the cabinet The cabinet comprises mostly electronic components. Apart from the fan(s), therefore, it contains hardly any components that are subject to wear or that require maintenance or servicing. The purpose of maintenance is to preserve the specified condition of the cabinet. Dirt and contamination must be removed regularly and parts subject to wear replaced.
  • Page 271 The actual intervals at which maintenance procedures are to be performed depend on the installation conditions (cabinet environment) and the operating conditions. Siemens offers its customers support in the form of a service contract. For further details, contact your regional office or sales office.

  • Page 272: Replacing Components

    Maintenance and servicing 6.4 Replacing components Replacing components 6.4.1 General information This chapter deals with replacing components that may need to be exchanged when the cabinet units require maintenance or service. Other components are not normally subject to wear and tear and are, therefore, not covered in this chapter. Note Additional information The order numbers for spare parts are listed on the supplied customer DVD in the spare...

  • Page 273: Safety Information

    Maintenance and servicing 6.4 Replacing components 6.4.2 Safety information Required safety precautions to be taken before carrying out maintenance and servicing DANGER Five safety rules You must read and observe the "Safety information" chapter in this Manual. When carrying out any kind of work on electrical devices, the following "five safety rules" must always be observed in accordance with EN 50110-1 and EN 50110-2: ...

  • Page 274: Installation Device For Power Blocks

    Maintenance and servicing 6.4 Replacing components 6.4.3 Installation device for power blocks Installation device The installation device is used for installing and removing the power blocks for the Basic Line Modules, Active Line Modules, Smart Line Modules, and Motor Modules in chassis format. It is used as a mounting aid and is placed in front of and secured to the module.

  • Page 275: Replacing The Filter Mats

    Maintenance and servicing 6.4 Replacing components 6.4.4 Replacing the filter mats Replacing the filter mats (for IP23/IP43/IP54) The filter mats must be checked at regular intervals. If the mats are too dirty to allow the air supply to flow normally, they must be replaced. Note Replacing the filter mats If you do not replace dirty filter mats, this can cause a premature thermal shutdown of the...
  • Page 276 Maintenance and servicing 6.4 Replacing components Removing/Installing filter mats from/in the cabinet doors (IP23/IP43/IP54) Figure 6-2 Removing/Installing filter mats (IP23/IP43/IP54) 1. Insert the screwdriver into the cut-out sections provided (1) and gently push the grille cover (2) down and forwards, then remove it. 2.

  • Page 277: Replacing Power Units

    Maintenance and servicing 6.4 Replacing components 6.4.5 Replacing power units The components required for connecting the DC busbars to the power unit are supplied as standard. If a components is replaced, you may have to restore these connections. The connection procedure is described in the following section. Preparatory steps: ●...

  • Page 278: Replacing The Motor Module, Booksize Format

    Maintenance and servicing 6.4 Replacing components Establishing the connection for chassis format WARNING Do not use cables The use of cables instead of the factory-installed busbars is not permitted! Note Make sure that you do not drop any nuts, washers, or screws as this could cause damage. 1.

  • Page 279: Replacing The Power Block, Chassis Format

    Maintenance and servicing 6.4 Replacing components 6.4.7 Replacing the power block, chassis format 6.4.7.1 Replacing the power block, frame size FB Replacing the power block Figure 6-4 Replacing the power block, Basic Line Module, frame size FB Cabinet Modules Manual, 03/2013, A5E03263538A...
  • Page 280 Maintenance and servicing 6.4 Replacing components Preparatory steps ● Observe the "five safety rules". ● Disconnect the cabinet from the power supply (do not forget the external power supplies). ● Remove the protective cover. ● Allow unimpeded access to the power block. ●...
  • Page 281 Maintenance and servicing 6.4 Replacing components Installation steps Installing is the same as removing, however in the reverse order. NOTICE Specifications for installation The tightening torques specified in the table "Tightening torques for screw connections" must be observed. Carefully insert the plug connections and ensure that they are secure. Note Connection clip for the interference-suppression capacitor The connection clip to the interference suppression capacitor is mounted on the spare power...

  • Page 282: Replacing The Power Block, Frame Sizes Gb And Gd

    Maintenance and servicing 6.4 Replacing components 6.4.7.2 Replacing the power block, frame sizes GB and GD Replacing the power block Figure 6-5 Replacing the power block, Basic Line Module, frame sizes GB and GD Cabinet Modules Manual, 03/2013, A5E03263538A...
  • Page 283 Maintenance and servicing 6.4 Replacing components Preparatory steps ● Observe the "five safety rules". ● Disconnect the cabinet from the power supply (do not forget the external power supplies). ● Remove the protective cover. ● Allow unimpeded access to the power block. ●...
  • Page 284 Maintenance and servicing 6.4 Replacing components Installation steps Installing is the same as removing, however in the reverse order. NOTICE Specifications for installation The tightening torques specified in the table "Tightening torques for screw connections" must be observed. Carefully insert the plug connections and ensure that they are secure. Note Connection clip for the interference-suppression capacitor The connection clip to the interference suppression capacitor is mounted on the spare power...

  • Page 285: Replacing The Power Block, Frame Size Fx

    Maintenance and servicing 6.4 Replacing components 6.4.7.3 Replacing the power block, frame size FX Replacing the power block Figure 6-6 Replacing the power block, Active Line Module, and Motor Module, frame size FX Cabinet Modules Manual, 03/2013, A5E03263538A...
  • Page 286 Maintenance and servicing 6.4 Replacing components Preparatory steps ● Observe the "five safety rules". ● Disconnect the cabinet from the power supply (do not forget the external power supplies). ● Remove the protective cover. ● Allow unimpeded access to the power block. ●...
  • Page 287 Maintenance and servicing 6.4 Replacing components CAUTION Caution when removing The power block weighs approx. 66 kg! When removing the power block, ensure that you do not damage any signal cables. The second plug connection for the fiber optic cables cannot be disconnected until the power block has been pulled out slightly (see Step 7).

  • Page 288: Replacing The Power Block, Frame Size Gx

    Maintenance and servicing 6.4 Replacing components 6.4.7.4 Replacing the power block, frame size GX Replacing the power block Figure 6-7 Replacing the power block, Smart Line Module, Active Line Module, and Motor Module, frame size GX Cabinet Modules Manual, 03/2013, A5E03263538A...
  • Page 289 Maintenance and servicing 6.4 Replacing components Preparatory steps ● Observe the "five safety rules". ● Disconnect the cabinet from the power supply (do not forget the external power supplies). ● Remove the protective cover. ● Allow unimpeded access to the power block. ●...
  • Page 290 Maintenance and servicing 6.4 Replacing components CAUTION Caution when removing The power block weighs approx. 89 kg! When removing the power block, ensure that you do not damage any signal cables. The second plug connection for the fiber optic cables cannot be disconnected until the power block has been pulled out slightly (see Step 7).

  • Page 291: Replacing The Power Block, Frame Size Hx

    Maintenance and servicing 6.4 Replacing components 6.4.7.5 Replacing the power block, frame size HX Replacing the power block, Smart Line Module, Active Line Module, and Motor Module, frame size HX – left power block Figure 6-8 Replacing the power block, Smart Line Module, Active Line Module, and Motor Module, frame size HX –...
  • Page 292 Maintenance and servicing 6.4 Replacing components Preparatory steps ● Observe the "five safety rules". ● Disconnect the cabinet from the power supply (do not forget the external power supplies). ● Remove the protective cover. ● Allow unimpeded access to the power block. ●...
  • Page 293 Maintenance and servicing 6.4 Replacing components Installation steps Installing is the same as removing, however in the reverse order. NOTICE Specifications for installation The tightening torques specified in the table "Tightening torques for screw connections" must be observed. Carefully insert the plug connections and ensure that they are secure. The fiber optic cable plugs must be remounted at their original slot.
  • Page 294 Maintenance and servicing 6.4 Replacing components Replacing the power block, Smart Line Module, Active Line Module, and Motor Module, frame size HX - right power block Figure 6-9 Replacing the power block, Smart Line Module, Active Line Module, and Motor Module, frame size HX - right power block Cabinet Modules Manual, 03/2013, A5E03263538A...
  • Page 295 Maintenance and servicing 6.4 Replacing components Preparatory steps ● Observe the "five safety rules". ● Disconnect the cabinet from the power supply (do not forget the external power supplies). ● Remove the protective cover. ● Allow unimpeded access to the power block. ●...
  • Page 296 Maintenance and servicing 6.4 Replacing components Installation steps Installing is the same as removing, however in the reverse order. NOTICE Specifications for installation The tightening torques specified in the table "Tightening torques for screw connections" must be observed. Carefully insert the plug connections and ensure that they are secure. The fiber optic cable plugs must be remounted at their original slot.

  • Page 297: Replacing The Power Block, Frame Size Jx

    Maintenance and servicing 6.4 Replacing components 6.4.7.6 Replacing the power block, frame size JX Replacing the power block Figure 6-10 Replacing the power block, Active Line Module, Smart Line Module, and Motor Module, frame size JX Cabinet Modules Manual, 03/2013, A5E03263538A...
  • Page 298 Maintenance and servicing 6.4 Replacing components Preparatory steps ● Observe the "five safety rules". ● Remove the protective cover. ● Allow unimpeded access to the power block. ● Set up the installation device for the power block and keep it at hand (see the section titled "Installation device for power blocks").
  • Page 299 Maintenance and servicing 6.4 Replacing components Installation steps Installing is the same as removing, however in the reverse order. NOTICE Specifications for installation The tightening torques specified in the table "Tightening torques for screw connections" must be observed. Carefully insert the plug connections and ensure that they are secure. The fiber optic cable plugs must be remounted at their original slot.

  • Page 300: Replacing The Control Interface Module

    Maintenance and servicing 6.4 Replacing components 6.4.8 Replacing the Control Interface Module 6.4.8.1 Replacing the Control Interface Module, frame size FX Replacing the Control Interface Module Figure 6-11 Replacing the Control Interface Module, Motor Module, frame size FX Cabinet Modules Manual, 03/2013, A5E03263538A...
  • Page 301 Maintenance and servicing 6.4 Replacing components Preparatory steps ● Disconnect the drive line-up from the power supply so that it is in a no-voltage condition. ● Allow unimpeded access. ● Remove the front cover Removal steps The removal steps are numbered in accordance with the figure. 1.

  • Page 302: Replacing The Control Interface Module, Frame Size Gx

    Maintenance and servicing 6.4 Replacing components 6.4.8.2 Replacing the Control Interface Module, frame size GX Replacing the Control Interface Module Figure 6-12 Replacing the Control Interface Module, Motor Module, frame size GX Cabinet Modules Manual, 03/2013, A5E03263538A...
  • Page 303 Maintenance and servicing 6.4 Replacing components Preparatory steps ● Disconnect the drive line-up from the power supply so that it is in a no-voltage condition. ● Allow unimpeded access. ● Remove the front cover Removal steps The removal steps are numbered in accordance with the figure. 1.

  • Page 304: Replacing The Control Interface Module, Frame Size Hx

    Maintenance and servicing 6.4 Replacing components 6.4.8.3 Replacing the Control Interface Module, frame size HX Replacing the Control Interface Module Figure 6-13 Replacing the Control Interface Module, Motor Module, frame size HX Cabinet Modules Manual, 03/2013, A5E03263538A...
  • Page 305 Maintenance and servicing 6.4 Replacing components Preparatory steps ● Disconnect the drive line-up from the power supply so that it is in a no-voltage condition. ● Allow unimpeded access. ● Remove the protective cover. Removal steps The removal steps are numbered in accordance with the figure. 1.

  • Page 306: Replacing The Control Interface Module, Frame Size Jx

    Maintenance and servicing 6.4 Replacing components 6.4.8.4 Replacing the Control Interface Module, frame size JX Replacing the Control Interface Module Figure 6-14 Replacing the Control Interface Module, Motor Module, frame size JX Cabinet Modules Manual, 03/2013, A5E03263538A...
  • Page 307 Maintenance and servicing 6.4 Replacing components Preparatory steps ● Disconnect the drive line-up from the power supply so that it is in a no-voltage condition. ● Allow unimpeded access. ● Remove the protective cover. Removal steps The removal steps are numbered in accordance with the figure. 1.

  • Page 308: Replacing The Control Unit

    Maintenance and servicing 6.4 Replacing components 6.4.9 Replacing the Control Unit The Control Unit is mounted on a slide-in unit that can be pulled out by removing a screw on ① the top left if the Control Unit needs to be replaced. Figure 6-15 Replacing the Control Unit Preparatory steps...

  • Page 309: Replacing The Fans

    Maintenance and servicing 6.4 Replacing components 6.4.10 Replacing the fans 6.4.10.1 Replacing the fan, Booksize Cabinet Kit Preparatory steps ● Observe the "five safety rules". ● Remove the protective cover. ● Allow unimpeded access. Cabinet Modules Manual, 03/2013, A5E03263538A...
  • Page 310 Maintenance and servicing 6.4 Replacing components Removing the fan, width 50 to 200 mm Table 6- 2 Removing the fan Disconnect the power supplies (24 V DC and 400 V AC)  Wait 5 minutes while the DC link capacitors discharge! Removing the module from the drive line-up.
  • Page 311 Maintenance and servicing 6.4 Replacing components CAUTION Risk of injury from sharp edges Take care not to cut yourself on the sharp edges inside the cabinet. Installation steps for the fan, width 50 to 200 mm Table 6- 3 Installing a fan Size 50 mm Size 100 mm Sizes 150 mm and 200 mm...
  • Page 312 Maintenance and servicing 6.4 Replacing components Removing the fan, width 300 mm Figure 6-16 Removing the 300mm fan 1. Undo the M6 / 6 Nm screws (1) 2. Disconnect the power supply for the fan (2) 3. The fan can now be removed NOTICE Do not damage any signal cables When removing, ensure that you do not damage any signal cables.

  • Page 313: Replacing The Fan, Frame Sizes Fb, Gb And Gd

    Maintenance and servicing 6.4 Replacing components 6.4.10.2 Replacing the fan, frame sizes FB, GB and GD Replacing the fan Figure 6-17 Replacing the fan, Basic Line Module, frame sizes FB, GB, and GD Cabinet Modules Manual, 03/2013, A5E03263538A...
  • Page 314 Maintenance and servicing 6.4 Replacing components Description The average service life of the device fans is approximately 50,000 hours. In practice, however, the service life depends on other variables (e.g. ambient temperature, degree of cabinet protection, etc.) and, therefore, may deviate from this value. The fans must be replaced in good time to ensure the availability of the Cabinet Module.

  • Page 315: Replacing The Fan, Sizes Fx And Gx

    Maintenance and servicing 6.4 Replacing components 6.4.10.3 Replacing the fan, sizes FX and GX Replacing the fan Figure 6-18 Replacing the fan, Smart Line Module, Active Line Module, and Motor Module, frame sizes FX and GX Cabinet Modules Manual, 03/2013, A5E03263538A...
  • Page 316 Maintenance and servicing 6.4 Replacing components Description The average service life of the device fans is approximately 50,000 hours. In practice, however, the service life depends on other variables (e.g. ambient temperature, degree of cabinet protection, etc.) and, therefore, may deviate from this value. The fans must be replaced in good time to ensure the availability of the Cabinet Module.

  • Page 317: Replacing The Fan, Size Hx

    Maintenance and servicing 6.4 Replacing components 6.4.10.4 Replacing the fan, size HX Replacing the fan, left power block Figure 6-19 Replacing the fan, Active Line Module, Smart Line Module, and Motor Module, frame size HX - left power block Cabinet Modules Manual, 03/2013, A5E03263538A...
  • Page 318 Maintenance and servicing 6.4 Replacing components Description The average service life of the device fans is approximately 50,000 hours. In practice, however, the service life depends on other variables (e.g. ambient temperature, degree of cabinet protection, etc.) and, therefore, may deviate from this value. The fans must be replaced in good time to ensure the availability of the Cabinet Module.
  • Page 319 Maintenance and servicing 6.4 Replacing components Replacing the fan, right power block Figure 6-20 Replacing the fan, Active Line Module, Smart Line Module, and Motor Module, frame size HX - right power block Cabinet Modules Manual, 03/2013, A5E03263538A...
  • Page 320 Maintenance and servicing 6.4 Replacing components Description The average service life of the device fans is approximately 50,000 hours. In practice, however, the service life depends on other variables (e.g. ambient temperature, degree of cabinet protection, etc.) and, therefore, may deviate from this value. The fans must be replaced in good time to ensure the availability of the Cabinet Module.

  • Page 321: Replacing The Fan, Frame Size Jx

    Maintenance and servicing 6.4 Replacing components 6.4.10.5 Replacing the fan, frame size JX Replacing the fan Figure 6-21 Replacing the fan, Active Line Module, Smart Line Module, and Motor Module, frame size JX Cabinet Modules Manual, 03/2013, A5E03263538A...
  • Page 322 Maintenance and servicing 6.4 Replacing components Description The average service life of the device fans is approximately 50,000 hours. In practice, however, the service life depends on other variables (e.g. ambient temperature, degree of cabinet protection, etc.) and, therefore, may deviate from this value. The fans must be replaced in good time to ensure the availability of the Cabinet Module.

  • Page 323: Replacing The Fan, Frame Size Fi

    Maintenance and servicing 6.4 Replacing components 6.4.10.6 Replacing the fan, frame size FI Replacing the fan Figure 6-22 Replacing the fan, Active Interface Module, frame size FI Cabinet Modules Manual, 03/2013, A5E03263538A...
  • Page 324 Maintenance and servicing 6.4 Replacing components Description The average service life of the device fans is approximately 50,000 hours. In practice, however, the service life depends on other variables (e.g. ambient temperature, degree of cabinet protection, etc.) and, therefore, may deviate from this value. The fans must be replaced in good time to ensure the availability of the Cabinet Module.

  • Page 325: Replacing The Fan, Frame Size Gi

    Maintenance and servicing 6.4 Replacing components 6.4.10.7 Replacing the fan, frame size GI Replacing the fan Figure 6-23 Replacing the fan, Active Interface Module, frame size GI Cabinet Modules Manual, 03/2013, A5E03263538A...
  • Page 326 Maintenance and servicing 6.4 Replacing components Description The average service life of the device fans is approximately 50,000 hours. In practice, however, the service life depends on other variables (e.g. ambient temperature, degree of cabinet protection, etc.) and, therefore, may deviate from this value. The fans must be replaced in good time to ensure the availability of the Cabinet Module.

  • Page 327: Replacing The Fan, Frame Size Hi

    Maintenance and servicing 6.4 Replacing components 6.4.10.8 Replacing the fan, frame size HI Replacing the fan Figure 6-24 Replacing the fan, Active Interface Module, frame size HI Cabinet Modules Manual, 03/2013, A5E03263538A...
  • Page 328 Maintenance and servicing 6.4 Replacing components Description The average service life of the device fans is approximately 50,000 hours. In practice, however, the service life depends on other variables (e.g. ambient temperature, degree of cabinet protection, etc.) and, therefore, may deviate from this value. The fans must be replaced in good time to ensure the availability of the Cabinet Module.

  • Page 329: Replacing The Fan, Frame Size Ji

    Maintenance and servicing 6.4 Replacing components 6.4.10.9 Replacing the fan, frame size JI Replacing the fan Figure 6-25 Replacing the fan, Active Interface Module, frame size JI Cabinet Modules Manual, 03/2013, A5E03263538A...
  • Page 330 Maintenance and servicing 6.4 Replacing components Description The average service life of the device fans is approximately 50,000 hours. In practice, however, the service life depends on other variables (e.g. ambient temperature, degree of cabinet protection, etc.) and, therefore, may deviate from this value. The fans must be replaced in good time to ensure the availability of the Cabinet Module.

  • Page 331: Replacing The Fuses

    Maintenance and servicing 6.4 Replacing components 6.4.11 Replacing the fuses Replacement fuses You can find the order numbers for replacing auxiliary power supply fuses that have blown in the spare parts list. WARNING Replacing the fuses When replacing fuses, you must take the following points into account: 1.

  • Page 332: Replacing The Fuses (F71 To F73) In The Line Connection Module

    8. Press the yellow button on the fuse grip to release the new fuse from it. 9. Attach the support plates underneath the fuses again. 10. Close the cabinet. Note If necessary, the fuse grip can be ordered from Siemens. Cabinet Modules Manual, 03/2013, A5E03263538A...

  • Page 333: Replacing Fuses In The Fuse Switch Disconnector For Booksize Cabinet Kit

    Maintenance and servicing 6.4 Replacing components 6.4.11.3 Replacing fuses in the fuse switch disconnector for Booksize Cabinet Kit Preparatory steps ● Observe the "five safety rules". ● Disconnect the cabinet from the power supply (do not forget the external power supplies). Replacing 1.
  • Page 334 Maintenance and servicing 6.4 Replacing components Preparatory steps ● Observe the "five safety rules". ● Disconnect the cabinet from the power supply (do not forget the external power supplies). ● Remove the protective cover. ● Allow unimpeded access. CAUTION Hazardous electrical voltage The DC voltage may still be present for up to 5 minutes.
  • Page 335 Maintenance and servicing 6.4 Replacing components Replacing the DC fuses for Smart Line Module, Active Line Module, and Motor Module, frame sizes HX and JX Figure 6-27 Replacing the DC fuses, frame sizes HX and JX Preparatory steps ● Observe the "five safety rules". ●...
  • Page 336 Maintenance and servicing 6.4 Replacing components NOTICE Replacing the fuses After a DC fuse trips, always replace all DC fuses at the same time. Only fuses of the same type may be installed. If you order a complete power unit as a replacement, make sure that only DC fuses are used.

  • Page 337: Replacing Cylindrical Fuses

    Maintenance and servicing 6.4 Replacing components 6.4.11.5 Replacing cylindrical fuses Preparatory steps ● Observe the "five safety rules". ● Disconnect the cabinet from the power supply (do not forget the external power supplies). Replacement steps 1. Open the cabinet. 2. Open the fuse holder (push the flap down/up). 3.
  • Page 338 Figure 6-29 NH fuse puller with forearm protection for NH fuses Note The NH fuse puller can be ordered from Siemens with order number 3NX1 if required. Removal steps 1. Open the cabinet. 2. Front shock protection cover of the cabinet...
  • Page 339 Maintenance and servicing 6.4 Replacing components Note Replacing all NH fuses at the same time After one NH fuse trips, always replace all NH fuses at the same time. Installation steps 1. Insert the new fuse into the NH fuse grip. 2.

  • Page 340: Replacing The Dc Interface (Option L37)

    Maintenance and servicing 6.4 Replacing components 6.4.12 Replacing the DC interface (option L37) Preparatory steps ● Observe the "five safety rules". ● Disconnect the cabinet from the power supply (do not forget the external power supplies). ● Allow unimpeded access (Motor Module); (if no Control Unit is present, the plate can simply be unscrewed and turned to one side).

  • Page 341: Replacing The Pre-Charging Resistors Of The Dc Interface (Option L37)

    Maintenance and servicing 6.4 Replacing components 6.4.13 Replacing the pre-charging resistors of the DC interface (option L37) Preparatory steps ● Observe the "five safety rules". ● Disconnect the cabinet from the power supply (do not forget the external power supplies). Removal 1.

  • Page 342: Replacing The Backup Battery For The Cabinet Operator Panel

    Maintenance and servicing 6.4 Replacing components 6.4.14 Replacing the backup battery for the cabinet operator panel Replacing the backup battery Figure 6-30 Replacing the backup battery Preparatory steps ● Observe the "five safety rules". ● Disconnect the cabinet from the power supply (do not forget the external power supplies). Cabinet Modules Manual, 03/2013, A5E03263538A...
  • Page 343 Maintenance and servicing 6.4 Replacing components Replacing 1. Disconnect the 24 V DC power-supply cable. 2. Disconnect the communication cable on the operator panel. 3. Open the cover of the battery compartment. 4. Remove the old battery. 5. Insert the new battery. 6.

  • Page 344: Forming The Dc Link Capacitors

    Maintenance and servicing 6.5 Forming the DC link capacitors Forming the DC link capacitors Description If the Basic Line Modules, Smart Line Modules, Active Line Modules, and Motor Modules have not been used for more than two years, the DC link capacitors must be reformed. If this is not carried out, the units could be damaged after the DC link voltage is applied under load.
  • Page 345 Maintenance and servicing 6.5 Forming the DC link capacitors Date of manufacture The date of manufacture can be determined as follows: Table 6- 5 Production year and month Character Year of manufacture Character Month of manufacture 2004 1 to 9 January to September 2005 October...
  • Page 346 Maintenance and servicing 6.5 Forming the DC link capacitors ● 6 incandescent lamps 230 V / 100 W for a line voltage of 500 to 690 V 3 AC, where 2 incandescent lamps must be connected in series in each supply phase. Alternatively, use 3 resistors of 1 kΩ...
  • Page 347 Maintenance and servicing 6.5 Forming the DC link capacitors Forming circuit for Motor Modules Figure 6-33 Forming circuit for Motor Modules Procedure ● The unit being formed must not receive a power-on command (e.g. from the keyboard, BOP20 or terminal block). ●...
  • Page 348 Maintenance and servicing 6.5 Forming the DC link capacitors Cabinet Modules Manual, 03/2013, A5E03263538A...

  • Page 349: Diagnostics

    Diagnostics Chapter content This chapter provides an overview of the LEDs on the various cabinet unit components. Detailed descriptions of the components are provided either in this Manual or in the additional documentation on the customer DVD supplied with the device. The overview of the LEDs provided here is intended for rapid diagnostic purposes.

  • Page 350: Leds On The Cu320-2 Dp Control Unit

    Diagnostics 7.2 LEDs on the CU320-2 DP Control Unit LEDs on the CU320-2 DP Control Unit Description of the LED states The different states while booting are indicated using LEDs on the Control Unit. ● The duration of the individual states varies. ●...
  • Page 351 Diagnostics 7.2 LEDs on the CU320-2 DP Control Unit Behavior of the LEDs after booting Table 7- 3 Control Unit CU320-2 DP – Description of the LEDs after booting Color State Description, cause Remedy RDY (READY) The electronics power supply is missing or lies Check power supply outside the permissible tolerance range.
  • Page 352 Diagnostics 7.2 LEDs on the CU320-2 DP Control Unit Color State Description, cause Remedy Flashing Cyclic bus communication has been interrupted Remove the fault light or could not be established 2 Hz – The electronics power supply is missing or lies Check power supply and/or (OPTION) outside the permissible tolerance range.

  • Page 353: Leds On The Cu320-2 Pn Control Unit

    Diagnostics 7.3 LEDs on the CU320-2 PN Control Unit LEDs on the CU320-2 PN Control Unit Description of the LED states The different states while booting are indicated using LEDs on the Control Unit. ● The duration of the individual states varies. ●...
  • Page 354 Diagnostics 7.3 LEDs on the CU320-2 PN Control Unit Behavior of the LEDs after booting Table 7- 6 Control Unit CU320-2 PN – Description of the LEDs after booting Color State Description, cause Remedy RDY (READY) The electronics power supply is missing or lies Check power supply outside the permissible tolerance range.
  • Page 355 Diagnostics 7.3 LEDs on the CU320-2 PN Control Unit Color State Description, cause Remedy Flashing Bus error, Adapt configuration between light incorrect parameter assignment/configuration controller and devices 0.5 Hz Flashing Cyclic bus communication has been interrupted Remove the fault light or could not be established 2 Hz –...

  • Page 356: Leds On The Cbe20 Communication Board

    Diagnostics 7.4 LEDs on the CBE20 Communication Board LEDs on the CBE20 Communication Board Table 7- 7 Meanings of the LEDs on the CBE20 Communication Board Color Status Description Link port The electronics power supply is missing or outside the permissible tolerance range.
  • Page 357 Diagnostics 7.4 LEDs on the CBE20 Communication Board Color Status Description OPT on the – The electronics power supply is missing or outside the permissible Control Unit tolerance range. Communication Board either defective or not inserted. Green Steady light Communication Board is ready and cyclic communication is taking place. Flashing light The Communication Board is ready, but cyclic communication is not yet 0.5 Hz...

  • Page 358: Leds On The Control Interface Module In The Basic Line Module

    Flashing There is a fault. If the LED continues to flash after you have performed a light POWER ON, please contact your Siemens service center. WARNING Hazardous DC link voltage Irrespective of the state of the LED "DC LINK", hazardous DC link voltages can always be present.

  • Page 359: Leds On The Control Interface Module In The Smart Line Module

    Flashing There is a fault. If the LED continues to flash after you have performed a light POWER ON, please contact your Siemens service center. WARNING Hazardous DC link voltage Irrespective of the state of the LED "DC LINK", hazardous DC link voltages can always be present.

  • Page 360: Leds On The Control Interface Module In The Active Line Module

    Flashing There is a fault. If the LED continues to flash after you have performed a light POWER ON, please contact your Siemens service center. WARNING Hazardous DC link voltage Irrespective of the state of the LED "DC LINK", hazardous DC link voltages can always be present.

  • Page 361: 7.8 Leds On The Control Interface Module In The Motor Module, Chassis Format

    Flashing There is a fault. If the LED continues to flash after you have performed a POWER light ON, please contact your Siemens service center. WARNING Hazardous DC link voltage Irrespective of the state of the LED "DC LINK", hazardous DC link voltages can always be present.

  • Page 362: Leds On The Motor Module In The Booksize Format

    Diagnostics 7.9 LEDs on the Motor Module in the booksize format LEDs on the Motor Module in the booksize format Table 7- 16 Meaning of the LEDs on the Motor Module in booksize format LED, state Description Ready DC LINK The electronics power supply is missing or outside the permissible tolerance range.

  • Page 363: Leds On The Central Braking Module

    Diagnostics 7.10 LEDs on the Central Braking Module 7.10 LEDs on the Central Braking Module Table 7- 17 Meaning of the LEDs on the Braking Module in the Central Braking Module Status Description ME - "Ready" message missing Overtemperature Maximum control setting Steady light Ready MUI - "Overcurrent"...

  • Page 364: Leds On The Smc10 Sensor Module

    Diagnostics 7.12 LEDs on the SMC10 Sensor Module 7.12 LEDs on the SMC10 Sensor Module Table 7- 19 Meaning of the LEDs on the SMC10 Sensor Module Color Status Description The electronics power supply is missing or out of tolerance. Green Steady light The component is ready for operation and cyclic DRIVE-CLiQ communication is taking place.

  • Page 365: Leds On The Smc30 Sensor Module

    Diagnostics 7.14 LEDs on the SMC30 Sensor Module 7.14 LEDs on the SMC30 Sensor Module Table 7- 21 Meaning of the LEDs on the SMC30 Sensor Module Color Status Description The electronics power supply is missing or outside the permissible tolerance range.

  • Page 366: Leds On The Tm54F Terminal Module

    Diagnostics 7.15 LEDs on the TM54F Terminal Module 7.15 LEDs on the TM54F Terminal Module Table 7- 22 Description of the LEDs on the Terminal Module TM54F Color State Description The electronics power supply is missing or outside the permissible tolerance range.

  • Page 367: Leds On The Sitop Power Supply Unit

    Diagnostics 7.17 LEDs on the SITOP power supply unit 7.17 LEDs on the SITOP power supply unit Table 7- 24 Meaning of the LEDs on the SITOP power supply unit Meaning Green Output voltage > 20.5 V Yellow Overload, output voltage < 20.5 V ("constant current" mode) Latching shutdown ("Shutdown"...
  • Page 368 Diagnostics 7.17 LEDs on the SITOP power supply unit Cabinet Modules Manual, 03/2013, A5E03263538A...

  • Page 369: Options

    Options Safety information DANGER Five safety rules You must read and observe the "Safety information" chapter in this Manual. When carrying out any kind of work on electrical devices, the following "five safety rules" must always be observed in accordance with EN 50110-1 and EN 50110-2: 1.

  • Page 370: D14, Preliminary Copy Of Customer Documentation

    Options 8.2 D14, Preliminary copy of customer documentation Note Different types of Cabinet Modules The Cabinet Modules come in a range of different frame sizes, with each size differing from the others in several ways. The main differences are:  The covers used can have different dimensions, and they can be arranged and secured in different ways.
  • Page 371 Options 8.3 G20, CBC10 Communication Board Description Figure 8-1 CAN CBC10 Communication Board The CBC10 CANopen communication board (CAN Communication Board) is used to connect drives in the SINAMICS drive system to higher-level automation systems with a CAN bus. The CANopen Option Board uses two 9-pin SUB D connectors for the connection to the CAN bus system.
  • Page 372 Options 8.3 G20, CBC10 Communication Board Interface overview Figure 8-2 CAN CBC10 Communication Board, interface overview X451 CAN bus interface CAN bus interface -X451 features the following socket assignments: Table 8- 1 CAN bus interface X451 Designation Technical data Reserved CAN_L CAN signal (dominant low) CAN_GND...
  • Page 373 Options 8.3 G20, CBC10 Communication Board X452 CAN bus interface CAN bus interface -X452 features the following socket assignments: Table 8- 2 CAN BUS interface X452 Designation Technical data Reserved CAN_L CAN signal (dominant low) CAN_GND CAN ground Reserved CAN_SHLD Optional shield CAN ground CAN_H...

  • Page 374: G33, Cbe20 Communication Board

    Options 8.4 G33, CBE20 Communication Board G33, CBE20 Communication Board Availability of option This option is available for the following S120 Cabinet Modules: ● Basic Line Modules ● Smart Line Modules ● Active Line Modules ● Booksize Cabinet Kits ● Motor Modules in chassis format Description Figure 8-3 CBE20 Ethernet Communication Board...
  • Page 375 Options 8.4 G33, CBE20 Communication Board Interface overview Figure 8-4 CBE20 Ethernet Communication Board, interface overview MAC address The MAC address of the Ethernet interfaces is indicated on the upper side of the CBE20. The label is only visible when the module has been removed. Note Note the MAC address Remove the module and note down the MAC address of the module so that you have it...
  • Page 376 Options 8.4 G33, CBE20 Communication Board Installation NOTICE Only withdraw or insert the option board in a de-energized state The Option Board may only be inserted and removed when the control unit and option board are disconnected from the power supply. Figure 8-5 Installing the CBE20 Cabinet Modules...

  • Page 377: 8.5 G51 To G54, Temperature Sensor Module Tm150

    Options 8.5 G51 to G54, temperature sensor module TM150 G51 to G54, temperature sensor module TM150 8.5.1 General information Availability of option These options are available for the following S120 Cabinet Modules: ● Line Connection Module Description The Terminal Module TM150 is used for acquiring and evaluating several temperature sensors.

  • Page 378: Interfaces

    Options 8.5 G51 to G54, temperature sensor module TM150 8.5.2 Interfaces Figure 8-6 Terminal Module TM150 Cabinet Modules Manual, 03/2013, A5E03263538A...
  • Page 379 Options 8.5 G51 to G54, temperature sensor module TM150 Temperature sensor connections Table 8- 4 X531-X536 temperature sensor inputs Terminal Function Function Technical data 1x2- / 2x2-wire 3 and 4-wire +Temp Temperature sensor connection for sensors with (channel x) (channel x) 1x2 wires Connection of the 2nd measurement cable for sensors with 4-wires...
  • Page 380 Options 8.5 G51 to G54, temperature sensor module TM150 CAUTION KTY temperature sensor connected with the correct polarity The KTY temperature sensor must be connected with the correct polarity. A sensor connected up with the incorrect polarity cannot detect if the motor overheats. CAUTION Connecting several temperature sensors When connecting several temperature sensors, the individual sensors must be separately...
  • Page 381 Options 8.5 G51 to G54, temperature sensor module TM150 Protective conductor connection and shield support The following diagram shows a typical Weidmüller shield connection clamp for the shield supports. ① Protective conductor connection M4/1.8 Nm ② Shield connection terminal, Weidmüller company, type: KLBÜ CO1, order number: 1753311001 Figure 8-7 Shield support and protective conductor connection of the TM150...

  • Page 382: Connection Example

    Options 8.5 G51 to G54, temperature sensor module TM150 8.5.3 Connection example X53x X53x X53x Figure 8-8 Connecting a PT100/PT1000 with 2x2, 3 and 4-wires to the temperature sensor inputs X53x of Terminal Module TM150 Cabinet Modules Manual, 03/2013, A5E03263538A...
  • Page 383 Options 8.5 G51 to G54, temperature sensor module TM150 Figure 8-9 Connection example for a Terminal Module TM150 Cabinet Modules Manual, 03/2013, A5E03263538A...

  • Page 384: G56, Contactor Monitoring

    Options 8.6 G56, contactor monitoring G56, contactor monitoring Availability of option This option is available for the following S120 cabinet modules: ● Basic Line Modules ● Smart Line Modules ● Active Line Modules Description The protective monitoring option is used for monitoring the pre-charging and bypass contactors of the Line Modules.
  • Page 385 Note The generation of the license key is described in detail in the SINAMICS S120 Function Manual, Chapter "Basics of the drive system" under "Licensing". Activation The associated license key is entered into parameter p9920 in the ASCII code. The license key is activated using parameter p9921 = 1.

  • Page 386: K08, Aop30 Advanced Operator Panel

    Options 8.8 K08, AOP30 advanced operator panel Note Safety Integrated Function Manual Detailed and comprehensive instructions and information for the Safety Integrated functions can be found in the associated Function Manual. This manual is available as additional documentation on the customer DVD supplied with the device. K08, AOP30 advanced operator panel Availability of option This option is available for the following S120 Cabinet Modules:...
  • Page 387 Detailed and comprehensive instructions and information for the AOP30 Advanced Operator Panel can be found in the relevant operating instructions. These operating instructions are available as additional documentation on the customer DVD supplied with the device. → See additional documentation "SINAMICS S120 Cabinet Module AOP30" Cabinet Modules Manual, 03/2013, A5E03263538A...

  • Page 388: K46, Sensor Module Cabinet-Mounted Smc10

    Options 8.9 K46, Sensor Module Cabinet-Mounted SMC10 K46, Sensor Module Cabinet-Mounted SMC10 8.9.1 General information Availability of option This option is available for the following S120 Cabinet Modules: ● Booksize Cabinet Kits ● Chassis format Motor Modules Description The SMC10 Sensor Module is used for detecting the actual motor speed and the rotor position angle.

  • Page 389: Safety Information

    Options 8.9 K46, Sensor Module Cabinet-Mounted SMC10 Figure 8-11 Connectable impedances with an excitation frequency f = 5000 Hz 8.9.2 Safety information Note Only connect one encoder system Only one encoder system may be connected per Sensor Module. NOTICE Risk of equalization currents via the electronics ground Make sure there is no electrical connection between the encoder system housing and the signal lines and the sensor system electronics.

  • Page 390: Interfaces

    Options 8.9 K46, Sensor Module Cabinet-Mounted SMC10 CAUTION Use shielded temperature sensor cables Cables to connect temperature sensors must always be installed with shielding. The cable shield must be connected to the ground potential at both ends over a large surface area. Connecting cables that are routed together with the motor cable must be twisted in pairs and shielded separately.
  • Page 391 Options 8.9 K46, Sensor Module Cabinet-Mounted SMC10 X520 encoder interface Table 8- 7 Encoder interface X520 Signal name Technical data Reserved, do not use Reserved, do not use Resolver signal A (sin+) Inverted resolver signal A (sin-) Ground Ground (for internal shield) Resolver signal B (cos+) Inverted resolver signal B (cos-) Ground...

  • Page 392: Connection Example

    Options 8.9 K46, Sensor Module Cabinet-Mounted SMC10 DANGER Risk of electric shock! Only temperature sensors that meet the safety isolation specifications stipulated in EN 61800-5-1 may be connected to terminals "+Temp" and "-Temp". Failure to observe these instructions can result in electric shock! 8.9.4 Connection example Connection example: Resolver, 8-pin...

  • Page 393: K48, Sensor Module Cabinet-Mounted Smc20

    Options 8.10 K48, Sensor Module Cabinet-Mounted SMC20 8.10 K48, Sensor Module Cabinet-Mounted SMC20 8.10.1 General information Availability of option This option is available for the following S120 Cabinet Modules: ● Booksize Cabinet Kits ● Chassis format Motor Modules Description The SMC20 Sensor Module is used to simultaneously detect the actual motor speed and the path length.

  • Page 394: Interfaces

    Options 8.10 K48, Sensor Module Cabinet-Mounted SMC20 CAUTION Use shielded temperature sensor cables Cables to connect temperature sensors must always be installed with shielding. The cable shield must be connected to the ground potential at both ends over a large surface area. Connecting cables that are routed together with the motor cable must be twisted in pairs and shielded separately.
  • Page 395 Options 8.10 K48, Sensor Module Cabinet-Mounted SMC20 X520 encoder interface Table 8- 8 Encoder interface X520 Signal name Technical data P encoder Encoder power supply M encoder Ground for encoder power supply Incremental signal A Inverted incremental signal A Ground Ground (for internal shield) Incremental signal B Inverted incremental signal B...

  • Page 396: Connection Example

    Options 8.10 K48, Sensor Module Cabinet-Mounted SMC20 DANGER Risk of electric shock! Only temperature sensors that meet the safety isolation specifications stipulated in EN 61800-5-1 may be connected to terminals "+Temp" and "-Temp". Failure to observe these instructions can result in electric shock! Note P sense and M sense The cables for P sense or M sense with P encoder or M encoder must be jumpered at the...

  • Page 397: K50, Sensor Module Cabinet-Mounted Smc30

    Options 8.11 K50, Sensor Module Cabinet-Mounted SMC30 8.11 K50, Sensor Module Cabinet-Mounted SMC30 8.11.1 General information Availability of option This option is available for the following S120 Cabinet Modules: ● Booksize Cabinet Kits ● Motor Modules in chassis format Description The SMC30 Sensor Module is used for detecting the actual motor speed.
  • Page 398 Options 8.11 K50, Sensor Module Cabinet-Mounted SMC30 Note Because the physical transmission media is more robust, the bipolar connection should always be used for HTL encoders. The unipolar connection should only be used if the encoder type does not output push-pull signals. Note The Booksize Cabinet Kit with Double Motor Module has two of these encoder modules built Table 8- 11...
  • Page 399 Options 8.11 K50, Sensor Module Cabinet-Mounted SMC30 Figure 8-16 Signal characteristic of the A and B track between two edges: Time between two edges with pulse encoders Figure 8-17 Position of the zero pulse to the track signals Cabinet Modules Manual, 03/2013, A5E03263538A...
  • Page 400 Options 8.11 K50, Sensor Module Cabinet-Mounted SMC30 For encoders with a 5 V supply at X521/X531, the cable length is dependent on the encoder current (this applies to cable cross-sections of 0.5 mm²): Figure 8-18 Signal cable length as a function of the encoder current consumption For encoders without Remote Sense the permissible cable length is restricted to 100 m (reason: The voltage drop depends on the cable length and the encoder current).

  • Page 401: Safety Information

    Options 8.11 K50, Sensor Module Cabinet-Mounted SMC30 8.11.2 Safety information Note Only connect one encoder system Only one encoder system may be connected per Sensor Module. NOTICE Risk of equalization currents via the electronics ground Make sure there is no electrical connection between the encoder system housing and the signal lines and the sensor system electronics.

  • Page 402: Interfaces

    Options 8.11 K50, Sensor Module Cabinet-Mounted SMC30 8.11.3 Interfaces Figure 8-19 Interface overview for the SMC30 Cabinet Modules Manual, 03/2013, A5E03263538A...
  • Page 403 Options 8.11 K50, Sensor Module Cabinet-Mounted SMC30 X520 encoder connection 1 for HTL/TTL/SSI encoder with open-circuit monitoring Table 8- 12 Encoder connection X520 Signal name Technical data +Temp Motor temperature sensing KTY84-1C130 (KTY+) Temperature sensor KTY84-1C130/PTC/ bimetallic switch with NC contact Clock SSI clock Clock*...
  • Page 404 Options 8.11 K50, Sensor Module Cabinet-Mounted SMC30 X521/X531 encoder connection 2 for HTL/TTL/SSI encoder with open-circuit monitoring Table 8- 13 Encoder connection X521 Terminal Signal name Technical data Incremental signal A Inverted incremental signal A Incremental signal B Inverted incremental signal B Reference signal R Inverted reference signal R CTRL...

  • Page 405: Connection Example

    Options 8.11 K50, Sensor Module Cabinet-Mounted SMC30 DANGER Risk of electric shock! Only temperature sensors that meet the safety isolation specifications stipulated in EN 61800-5-1 may be connected to terminals "+Temp" and "-Temp". Failure to observe these instructions can result in electric shock! 8.11.4 Connection example Connection example 1: HTL encoder, bipolar, without zero mark ->...

  • Page 406: K51, Vsm10 Voltage Sensing Module Cabinet-Mounted

    Options 8.12 K51, VSM10 Voltage Sensing Module Cabinet-Mounted 8.12 K51, VSM10 Voltage Sensing Module Cabinet-Mounted Availability of option This option is available for the following S120 Cabinet Modules: ● Motor Modules in chassis format Description Voltage sensing module VSM10 is used to operate a permanent-magnet synchronous machine without encoder with the requirement for switching to a machine which is already running (flying restart function).
  • Page 407 Options 8.12 K51, VSM10 Voltage Sensing Module Cabinet-Mounted Interfaces Figure 8-22 Interface overview for the Voltage Sensing Module (option K51) Cabinet Modules Manual, 03/2013, A5E03263538A...

  • Page 408: K52, Additional Smc30 Sensor Module

    Options 8.13 K52, Additional SMC30 Sensor Module Removing the connector jumper in the VSM10 Voltage Sensing Module At the Voltage Sensing Module (VSM10), the connector jumper in terminal X530 on the underside of the component must be removed if you are using the cabinet unit on an ungrounded line supply (IT system).

  • Page 409: K70, Fan Power Supply

    Options 8.14 K70, fan power supply 8.14 K70, fan power supply Availability of option This option is available for the following S120 Cabinet Modules: ● Line Connection Module Description With this option, the line voltage supply for the auxiliary power supply system is taken after the circuit-breaker (-Q10) and is protected using a motor protection circuit-breaker -(Q12).

  • Page 410: K76, Auxiliary Voltage Generating Unit In The Line Connection Module

    Options 8.16 K76, auxiliary voltage generating unit in the Line Connection Module 8.16 K76, auxiliary voltage generating unit in the Line Connection Module Availability of option ● Line Connection Modules Description Cabinet Modules require an auxiliary energy supply to function properly. This current demand must be included in the configuration and supplied from an external source.
  • Page 411 Options 8.16 K76, auxiliary voltage generating unit in the Line Connection Module Table 8- 15 Line voltage assignments for the internal power supply (380 to 480 V 3 AC) Line supply voltage range Taps of the voltage matching transformer (-T10) LH1 – LH2 342 ...

  • Page 412: K82, Terminal Module For Activating Safety Functions "Safe Torque Off" And "Safe Stop 1

    Options 8.17 K82, terminal module for activating safety functions "Safe Torque Off" and "Safe Stop 1" 8.17 K82, terminal module for activating safety functions "Safe Torque Off" and "Safe Stop 1" Availability of option This option is available for the following S120 Cabinet Modules: ●...

  • Page 413: K87, Terminal Module Tm54F

    Options 8.18 K87, Terminal Module TM54F 8.18 K87, Terminal Module TM54F Figure 8-23 Option K87, Terminal Module TM54F Availability of option ● Booksize Cabinet Kits ● Motor Modules in chassis format Description The TM54F Terminal Module is a terminal expansion module with safe digital inputs and outputs for controlling the Safety Integrated functions of SINAMICS.
  • Page 414 Options 8.18 K87, Terminal Module TM54F TM54F features the following interfaces: Table 8- 17 Overview of the TM54F interfaces Type Quantity Fail-safe digital outputs (F-DO) Fail-safe digital inputs (F-DI) Sensor power supplies, dynamic response supported Sensor power supply, no dynamic response Digital inputs to check F_DO for a test stop Sensors: Fail-safe devices to issue commands and sense, for example, emergency stop pushbuttons and safety locks, position switches and light arrays/light curtains.

  • Page 415: K88, Safe Brake Adapter Sba 230 V Ac

    Options 8.19 K88, Safe Brake Adapter SBA 230 V AC 8.19 K88, Safe Brake Adapter SBA 230 V AC Availability of option This option is available for the following S120 Cabinet Modules: ● Motor Modules in chassis format Description The Safe Brake Control (SBC) is a safety function, that is used in safety-related applications, e.g.
  • Page 416 Options 8.19 K88, Safe Brake Adapter SBA 230 V AC Fast de-energization Some brake rectifier types are equipped with two additional connections for switching the brake load on the DC side. This allows the brake coil to be quickly deenergized, i.e. braking starts earlier.

  • Page 417: K90, Control Unit Cu320-2 Dp

    Options 8.20 K90, Control Unit CU320-2 DP 8.20 K90, Control Unit CU320-2 DP 8.20.1 General information Availability of option This option is available for the following S120 Cabinet Modules: ● Basic Line Modules ● Smart Line Modules ● Active Line Modules ●...

  • Page 418: Connection Overview

    Options 8.20 K90, Control Unit CU320-2 DP 8.20.2 Connection overview Figure 8-24 Connection overview of the CU320-2 DP Control Unit (without cover) Cabinet Modules Manual, 03/2013, A5E03263538A...
  • Page 419 Options 8.20 K90, Control Unit CU320-2 DP Figure 8-25 Interface X140 and measuring sockets T0 to T2 - CU320-2 DP (view from below) NOTICE Only withdraw or insert a CompactFlash card in a no-voltage state The CompactFlash card may only be inserted or removed when the Control Unit is in a no- voltage condition.
  • Page 420 Options 8.20 K90, Control Unit CU320-2 DP NOTICE Observe ESD regulations The CompactFlash card is an electrostatic sensitive component. ESD regulations must be observed when inserting and removing the card. NOTICE Only withdraw or insert the option board in a de-energized state The Option Board may only be inserted and removed when the control unit and option board are disconnected from the power supply.

  • Page 421: Connection Example

    Options 8.20 K90, Control Unit CU320-2 DP 8.20.3 Connection example Figure 8-26 Connection example of CU320-2 DP Cabinet Modules Manual, 03/2013, A5E03263538A...
  • Page 422 Options 8.20 K90, Control Unit CU320-2 DP Note Power supply for the digital inputs In the circuit example, the power for the digital inputs (terminals -X122 and -X132) is supplied from the internal 24 V supply of the Control Unit (terminal -X124). The two groups of digital inputs (optocoupler inputs) each have a common reference potential (reference ground M1 or M2).

  • Page 423: X55 Customer Terminal Strip

    Options 8.20 K90, Control Unit CU320-2 DP 8.20.4 X55 customer terminal strip 8.20.4.1 Overview Description Figure 8-27 Option G55, customer terminal block -X55 The customer terminal block- X55 is installed in the cabinet together with the CU320-2 Control Unit. The digital inputs/outputs of the Control Unit can be used via terminal blocks - X55-X122 and -X55-X132.
  • Page 424 Options 8.20 K90, Control Unit CU320-2 DP Note Customer terminal block as standard The customer terminal block is a standard component in the cabinet for the Motor Module Cabinet Module (chassis format). The digital inputs/outputs of the CU320-2 Control Unit on terminal blocks -X55-X122 and -X55-X132 can only be used in conjunction with a Control Unit.
  • Page 425 Options 8.20 K90, Control Unit CU320-2 DP Pin assignment of customer terminal strip –X55 Customer terminal strip -X55 -X122 DI16 DI17 DI/DO8 DI/DO9 DI/DO10 DI/DO11 -X132 +DC 24 V DI20 DI21 DI/DO12 DI/DO13 DI/DO14 DI/DO15 -X41 Function EP M1 STO/ SS1 EP +24 - Temp + Temp...

  • Page 426: X41 Ep Terminal / Temperature Sensor Connection

    Options 8.20 K90, Control Unit CU320-2 DP 8.20.4.2 X41 EP terminal / temperature sensor connection Table 8- 18 Terminal block X41 on the customer terminal block X55 Terminal Function Technical data EP M1 Supply voltage: 24 V DC (20.4 V - 28.8 V) (Enable Pulses) Current consumption: 10 mA EP +24 V...

  • Page 427: X46 Brake Control And Monitoring

    Options 8.20 K90, Control Unit CU320-2 DP Note Safety Integrated Function Manual Detailed and comprehensive instructions and information for the Safety Integrated functions can be found in the associated Function Manual. This manual is available as additional documentation on the customer DVD supplied with the device. Note EP terminals only for Safety Integrated Basic Functions The function of the EP terminals is only available when Safety Integrated Basic Functions...

  • Page 428: X122 Digital Inputs/Outputs

    Options 8.20 K90, Control Unit CU320-2 DP 8.20.4.4 X122 digital inputs/outputs Table 8- 20 Terminal block X122 on the customer terminal block X55 Terminal Designation Technical data DI 0 Voltage (max.): -30 V to +30 V DC Typical current consumption: 9 mA at 24 V DI 1 Electrical isolation: reference potential is M1 terminal DI 2...
  • Page 429 Options 8.20 K90, Control Unit CU320-2 DP NOTICE Ensuring the function of digital inputs An open input is interpreted as "low". To enable the digital inputs (DI) to function, terminal M1 must be connected. This is achieved by: 1. Providing the ground reference of the digital inputs, or 2.

  • Page 430: X132 Digital Inputs/Outputs

    Options 8.20 K90, Control Unit CU320-2 DP 8.20.4.5 X132 digital inputs/outputs Table 8- 21 Terminal block X132 on the customer terminal block X55 Terminal Designation Technical data DI 4 Voltage (max.): -30 V to +30 V DC Typical current consumption: 9 mA at 24 V DI 5 Electrical isolation: reference potential is M2 terminal DI 6...

  • Page 431: X100 - X103 Drive-Cliq Interface

    Options 8.20 K90, Control Unit CU320-2 DP NOTICE Ensuring the function of digital inputs An open input is interpreted as "low". To enable the digital inputs (DI) to function, terminal M2 must be connected. This is achieved by: 1. Providing the ground reference of the digital inputs, or 2.

  • Page 432: X126 Profibus

    Options 8.20 K90, Control Unit CU320-2 DP 8.20.6 X126 PROFIBUS Table 8- 23 X126 PROFIBUS interface Signal name Meaning Range Not assigned M24_SERV Teleservice supply, ground RxD / TxD–P Receive/transmit data P (B) RS485 CNTR–P Control signal DGND PROFIBUS data reference potential Supply voltage plus 5 V ±...

  • Page 433: Profibus Address Switch

    Options 8.20 K90, Control Unit CU320-2 DP 8.20.7 PROFIBUS address switch The PROFIBUS address is set as a hexadecimal value via two rotary coding switches. Values between 0 ) and 127 ) can be set as the address. The upper rotary coding switch (H) is used to set the hexadecimal value for 16 and the lower rotary coding switch (L) is used to set the hexadecimal value for 16...

  • Page 434: X127 Lan (Ethernet)

    Options 8.20 K90, Control Unit CU320-2 DP 8.20.8 X127 LAN (Ethernet) Table 8- 25 X127 LAN (Ethernet) Designation Technical data Ethernet transmit data + Ethernet transmit data - Ethernet receive data + Reserved, do not use Reserved, do not use Ethernet receive data - Reserved, do not use Reserved, do not use...

  • Page 435: X140 Serial Interface (Rs232)

    Options 8.20 K90, Control Unit CU320-2 DP 8.20.9 X140 serial interface (RS232) The AOP30 operator panel for operating/parameterizing the device can be connected via the serial interface. The interface is located on the underside of the Control Unit. Table 8- 27 Serial interface (RS232) X140 Designation Technical data...

  • Page 436: Compactflash Card

    Options 8.20 K90, Control Unit CU320-2 DP 8.20.11 CompactFlash card Description The computing capacity required and utilization of the CU320-2 Control Unit can be calculated with the SIZER engineering tool. The firmware options are supplied in license form, which are written to the CompactFlash card in the factory as license codes. The firmware options can also be enabled on-site, for example, if the required expanded performance is not known at the time of placing the order.
  • Page 437 Options 8.20 K90, Control Unit CU320-2 DP System preconditions for installing STARTER V4.3.2 Hardware The following minimum requirements must be met: ● Programming unit (PG) or PC ● Pentium III, at least 1 GHz, (> 1 GHz recommended) ● 1 GB RAM (2 GB recommended) ●...

  • Page 438: Data Functions

    Options 8.20 K90, Control Unit CU320-2 DP Additional system requirements for installing a CompactFlash card reader ● Free USB connection ● CD-ROM drive (for installing the driver for the card reader) 8.20.11.2 Data functions Once a card reader has been connected and successfully installed, the data on the CompactFlash card can be accessed in the same way as data stored on other PC storage media (e.g.

  • Page 439: Slot For The Compactflash Card

    Options 8.20 K90, Control Unit CU320-2 DP 8.20.11.4 Slot for the CompactFlash card Slot for the CompactFlash card Figure 8-29 CompactFlash card slot NOTICE Only withdraw or insert a CompactFlash card in a no-voltage state The CompactFlash card may only be removed and inserted when the Control Unit is in a voltage-free state;...

  • Page 440: K94, Performance Extension For Cu320-2

    Options 8.21 K94, Performance extension for CU320-2 Note Only use SIEMENS CompactFlash cards Please note that only SIEMENS CompactFlash cards can be used to operate the Control Unit. 8.21 K94, Performance extension for CU320-2 Availability of option This option is available for the following options: ●...

  • Page 441: K95, Control Unit Cu320-2 Pn

    Options 8.22 K95, Control Unit CU320-2 PN 8.22 K95, Control Unit CU320-2 PN 8.22.1 General information Availability of option This option is available for the following S120 cabinet modules: ● Basic Line Modules ● Smart Line Modules ● Active Line Modules ●...

  • Page 442: Connection Overview

    Options 8.22 K95, Control Unit CU320-2 PN 8.22.2 Connection overview Figure 8-30 Overview of connections for the CU3202 PN Control Unit (without cover) Cabinet Modules Manual, 03/2013, A5E03263538A...
  • Page 443 Options 8.22 K95, Control Unit CU320-2 PN Figure 8-31 Interface X140 and measuring sockets T0 to T2 - CU320-2 PN (view from below) NOTICE Only withdraw or insert a CompactFlash card in a no-voltage state The CompactFlash card may only be inserted or removed when the Control Unit is in a no- voltage condition.
  • Page 444 Options 8.22 K95, Control Unit CU320-2 PN NOTICE Observe ESD regulations The CompactFlash card is an electrostatic sensitive component. ESD regulations must be observed when inserting and removing the card. NOTICE Only withdraw or insert the option board in a de-energized state The Option Board may only be inserted and removed when the control unit and option board are disconnected from the power supply.

  • Page 445: Connection Example

    Options 8.22 K95, Control Unit CU320-2 PN 8.22.3 Connection example Figure 8-32 Connection example, CU320-2 PN Cabinet Modules Manual, 03/2013, A5E03263538A...
  • Page 446 Options 8.22 K95, Control Unit CU320-2 PN Note Power supply for the digital inputs In the circuit example, the power for the digital inputs (terminals -X122 and -X132) is supplied from the internal 24 V supply of the Control Unit (terminal -X124). The two groups of digital inputs (optocoupler inputs) each have a common reference potential (reference ground M1 or M2).

  • Page 447: X55 Customer Terminal Strip

    Options 8.22 K95, Control Unit CU320-2 PN 8.22.4 X55 customer terminal strip 8.22.4.1 Overview Description Figure 8-33 Option G55, customer terminal block -X55 The customer terminal block- X55 is installed in the cabinet together with the CU320-2 Control Unit. The digital inputs/outputs of the Control Unit can be used via terminal blocks - X55-X122 and -X55-X132.
  • Page 448 Options 8.22 K95, Control Unit CU320-2 PN Note Customer terminal block as standard The customer terminal block is a standard component in the cabinet for the Motor Module Cabinet Module (chassis format). The digital inputs/outputs of the CU320-2 Control Unit on terminal blocks -X55-X122 and -X55-X132 can only be used in conjunction with a Control Unit.
  • Page 449 Options 8.22 K95, Control Unit CU320-2 PN Pin assignment of customer terminal strip –X55 Customer terminal strip -X55 -X122 DI16 DI17 DI/DO8 DI/DO9 DI/DO10 DI/DO11 -X132 +DC 24 V DI20 DI21 DI/DO12 DI/DO13 DI/DO14 DI/DO15 -X41 Function EP M1 STO/ SS1 EP +24 - Temp + Temp...

  • Page 450: X41 Ep Terminal / Temperature Sensor Connection

    Options 8.22 K95, Control Unit CU320-2 PN 8.22.4.2 X41 EP terminal / temperature sensor connection Table 8- 29 Terminal block X41 on the customer terminal block X55 Terminal Function Technical data EP M1 Supply voltage: 24 V DC (20.4 V - 28.8 V) (Enable Pulses) Current consumption: 10 mA EP +24 V...

  • Page 451: X46 Brake Control And Monitoring

    Options 8.22 K95, Control Unit CU320-2 PN Note Safety Integrated Function Manual Detailed and comprehensive instructions and information for the Safety Integrated functions can be found in the associated Function Manual. This manual is available as additional documentation on the customer DVD supplied with the device. Note EP terminals only for Safety Integrated Basic Functions The function of the EP terminals is only available when Safety Integrated Basic Functions...

  • Page 452: X122 Digital Inputs/Outputs

    Options 8.22 K95, Control Unit CU320-2 PN 8.22.4.4 X122 digital inputs/outputs Table 8- 31 Terminal block X122 on the customer terminal block X55 Terminal Designation Technical data DI 0 Voltage (max.): -30 V to +30 V DC Typical current consumption: 9 mA at 24 V DI 1 Electrical isolation: reference potential is M1 terminal DI 2...
  • Page 453 Options 8.22 K95, Control Unit CU320-2 PN NOTICE Ensuring the function of digital inputs An open input is interpreted as "low". To enable the digital inputs (DI) to function, terminal M1 must be connected. This is achieved by: 1. Providing the ground reference of the digital inputs, or 2.

  • Page 454: X132 Digital Inputs/Outputs

    Options 8.22 K95, Control Unit CU320-2 PN 8.22.4.5 X132 digital inputs/outputs Table 8- 32 Terminal block X132 on the customer terminal block X55 Terminal Designation Technical data DI 4 Voltage (max.): -30 V to +30 V DC Typical current consumption: 9 mA at 24 V DI 5 Electrical isolation: reference potential is M2 terminal DI 6...

  • Page 455: X100 - X103 Drive-Cliq Interface

    Options 8.22 K95, Control Unit CU320-2 PN NOTICE Ensuring the function of digital inputs An open input is interpreted as "low". To enable the digital inputs (DI) to function, terminal M2 must be connected. This is achieved by: 1. Providing the ground reference of the digital inputs, or 2.

  • Page 456: X127 Lan (Ethernet)

    Options 8.22 K95, Control Unit CU320-2 PN 8.22.6 X127 LAN (Ethernet) Table 8- 34 X127 LAN (Ethernet) Designation Technical data Ethernet transmit data + Ethernet transmit data - Ethernet receive data + Reserved, do not use Reserved, do not use Ethernet receive data - Reserved, do not use Reserved, do not use...

  • Page 457: X140 Serial Interface (Rs232)

    Options 8.22 K95, Control Unit CU320-2 PN 8.22.7 X140 serial interface (RS232) The AOP30 operator panel for operating/parameterizing the device can be connected via the serial interface. The interface is located on the underside of the Control Unit. Table 8- 36 Serial interface (RS232) X140 Designation Technical data...

  • Page 458: Measuring Sockets T0, T1, T2

    Options 8.22 K95, Control Unit CU320-2 PN Note Connecting cables The PROFINET interfaces support Auto MDI(X). It is therefore possible to use both crossed and uncrossed cables to connect the devices. For diagnostic purposes, the two PROFINET interfaces are each equipped with a green and a yellow LED.

  • Page 459: Compactflash Card

    Options 8.22 K95, Control Unit CU320-2 PN 8.22.10 CompactFlash card Description The computing capacity required and utilization of the CU320-2 Control Unit can be calculated with the SIZER engineering tool. The firmware options are supplied in license form, which are written to the CompactFlash card in the factory as license codes. The firmware options can also be enabled on-site, for example, if the required expanded performance is not known at the time of placing the order.
  • Page 460 Options 8.22 K95, Control Unit CU320-2 PN System preconditions for installing STARTER V4.3.2 Hardware The following minimum requirements must be met: ● Programming unit (PG) or PC ● Pentium III, at least 1 GHz, (> 1 GHz recommended) ● 1 GB RAM (2 GB recommended) ●...

  • Page 461: Data Functions

    Options 8.22 K95, Control Unit CU320-2 PN Additional system requirements for installing a CompactFlash card reader ● Free USB connection ● CD-ROM drive (for installing the driver for the card reader) 8.22.10.2 Data functions Once a card reader has been connected and successfully installed, the data on the CompactFlash card can be accessed in the same way as data stored on other PC storage media (e.g.

  • Page 462: Slot For The Compactflash Card

    Options 8.22 K95, Control Unit CU320-2 PN 8.22.10.4 Slot for the CompactFlash card Slot for the CompactFlash card Figure 8-35 CompactFlash card slot NOTICE Only withdraw or insert a CompactFlash card in a no-voltage state The CompactFlash card may only be removed and inserted when the Control Unit is in a voltage-free state;...

  • Page 463: L00, Use In The First Environment According To En 61800-3, Category C2 (Tn/Tt Systems)

    (option L00) and additional measures performed in the factory - which are required in the cabinets - then SINAMICS S120 Cabinet Modules also comply with the limit values for use in the first environment (category C2) according to EN 61800-3.
  • Page 464 Options 8.23 L00, use in the first environment according to EN 61800-3, Category C2 (TN/TT systems) Note Combining a line filter and line reactor The optional line filter must always be combined with a line reactor, otherwise it cannot achieve its full filter effect. Note EMC shield bus To allow the power cable shield to be connected in conformance with EMC requirements, an...

  • Page 465: L07, Dv/Dt Filter Compact Plus Voltage Peak Limiter

    Options 8.24 L07, dv/dt filter compact plus Voltage Peak Limiter 8.24 L07, dv/dt filter compact plus Voltage Peak Limiter Availability of option This option is available for the following S120 Cabinet Modules: ● Motor Modules in chassis format Description The dv/dt filter compact plus Voltage Peak Limiter comprises two components: the dv/dt reactor and the voltage-limiting network (Voltage Peak Limiter), which cuts off the voltage peaks and feeds back the energy into the DC link.
  • Page 466 Options 8.24 L07, dv/dt filter compact plus Voltage Peak Limiter WARNING Maximum pulse frequency When a dv/dt filter compact is used, the pulse frequency of the Motor Module must not exceed 2.5 kHz or 4 kHz. If a higher pulse frequency is set, then this could destroy the dv/dt filter.
  • Page 467 Options 8.24 L07, dv/dt filter compact plus Voltage Peak Limiter Table 8- 41 Max. pulse frequency when a dv/dt filter compact plus VPL is used for units with a rated pulse frequency of 1.25 kHz Order no. Unit rating [kW] Output current for a Max.

  • Page 468: L08/L09, Motor Reactor/2 Motor Reactors In Series

    Options 8.25 L08/L09, motor reactor/2 motor reactors in series 8.25 L08/L09, motor reactor/2 motor reactors in series Availability of option This option is available for the following S120 Cabinet Modules: ● Booksize Cabinet Kits (L08/L09) ● Motor Module in chassis format (L08) Description Motor reactors reduce the voltage stress on the motor windings by reducing the voltage gradients at the motor terminals that occur when motors are fed from drive converters.
  • Page 469 Options 8.25 L08/L09, motor reactor/2 motor reactors in series Motor cable lengths Table 8- 42 Maximum motor cable lengths when using motor reactors for Booksize Cabinet Kits Order no. Power Current Maximum motor cable length in m 6SL3720- in kW in A without motor reactors With 1 motor reactor (L08)

  • Page 470: L10, Dv/Dt Filter Plus Voltage Peak Limiter

    Options 8.26 L10, dv/dt filter plus Voltage Peak Limiter Motor connection If the L08 / L09 option is used with Booksize Cabinet Kits, the motor cables are connected to terminal block -X1 (for a Double Motor Module: -X1, -X2). Table 8- 43 Maximum conductor cross-section when using motor reactors for Booksize Cabinet Kits Order number Power in kW...
  • Page 471 Options 8.26 L10, dv/dt filter plus Voltage Peak Limiter The dv/dt filter plus Voltage Peak Limiter limits the voltage gradient to values < 500 V/µs and the typical voltage peaks to the values below (for motor cable lengths of < 300 m for frame sizes FX, GX, HX or <...
  • Page 472 Options 8.26 L10, dv/dt filter plus Voltage Peak Limiter Table 8- 44 Maximum permissible motor cable lengths for the DC link voltage 510 - 720 V DC Frame sizes FX, GX, HX Frame size JX Shielded cable max. 300 m or Shielded cable max.

  • Page 473: L13, Main Contactor For Line Connection Modules < 800 A

    Options 8.27 L13, main contactor for Line Connection Modules < 800 A 8.27 L13, main contactor for Line Connection Modules < 800 A Availability of option This option is available for the following S120 Cabinet Modules: ● Line Connection Modules Description The Line Connection Modules with option L43 (for Basic Line Modules) include a manual fuse switch disconnector as a standard feature for rated currents up to 800 A.

  • Page 474: L21, Operation In An It System

    Options 8.28 L21, Operation in an IT system X50 "main contactor" checkback contact Table 8- 46 Terminal block X50 "main contactor" checkback contact Terminal Designation Technical data Max. load current: 10 A Max. switching voltage: 250 V AC Max. switching power: 250 VA Required minimum load: ≥...

  • Page 475: L22, Supplied As Standard Without Line Reactor

    Options 8.29 L22, supplied as standard without line reactor X700 - monitoring surge arresters and fuses Table 8- 47 Terminal block X700, monitoring surge arresters and fuses Terminal Designation Technical data Max. load current: - At 24 V DC: 1 A - At 230 V AC: 0.5 A Max.

  • Page 476: L25, Circuit Breaker In Withdrawable Unit Design

    Options 8.30 L25, circuit breaker in withdrawable unit design Description If the Basic Line Module or Smart Line Module is supplied via a separate transformer, or if the supply system has a sufficiently low supply short-circuit power, the standard line reactor can be omitted.

  • Page 477: L34, Output-Side Circuit Breaker

    Options 8.31 L34, output-side circuit breaker 8.31 L34, output-side circuit breaker 8.31.1 General information Availability of option This option is available for the following S120 Cabinet Modules: ● Motor Modules in chassis format Description The option L34 (output-side circuit breaker) can be used to disconnect the motor terminals from the converter.
  • Page 478 Options 8.31 L34, output-side circuit breaker Features Option L34 is completely pre-wired. It is controlled using a built-in TM31 Terminal Module. To control this, the parameterization specified in the following Chapter "Parameterization" must be made during commissioning. Note After setting the parameters, the user must ensure that the switch is operating correctly. For this reason, the output-side breaker is automatically controlled via the converter.

  • Page 479: Switching Cycles For The Output-Side Circuit Breaker

    Options 8.31 L34, output-side circuit breaker WARNING Maintaining the output switch The user should note and monitor the permissible number of switching cycles specified for the output-side breaker. Once the permissible number of switching cycles has been reached, it is imperative that breaker maintenance be carried out. Otherwise, it can no longer be guaranteed that the breaker will function properly in the event of a fault.
  • Page 480 Options 8.31 L34, output-side circuit breaker Table 8- 50 Switching cycles for the output-side circuit breaker, 675 ... 1080 V DC Order number Unit rating [kW] Rated output current Switching cycles with Switching cycles under 6SL3720- pulse inhibit load (without pulse inhibit) 1TG28-5AAx 20000...

  • Page 481: Overview Diagram Of Option L34

    Options 8.31 L34, output-side circuit breaker 8.31.3 Overview diagram of option L34 < Figure 8-36 Overview diagram of option L34 Cabinet Modules Manual, 03/2013, A5E03263538A...

  • Page 482: Parameter Assignment

    Options 8.31 L34, output-side circuit breaker 8.31.4 Parameter assignment 8.31.4.1 Parameterization with script A script can be used for the automatic parameterization, which automatically makes the parameter settings in STARTER. The script and the handling instructions for executing the script are provided on the customer DVD, which is supplied with the device when it is shipped.
  • Page 483 Options 8.31 L34, output-side circuit breaker Interconnection for “Enable output-side breaker” Figure 8-37 Interconnection for “Enable output-side breaker” The breaker must also trip in the event of a converter fault. This is achieved using the specified interconnection. To activate the interconnection, parameterization (in the expert list) must be carried out as follows (in this example, it has been assumed that the drive is called “Drive_1”...
  • Page 484 Options 8.31 L34, output-side circuit breaker Interconnection for “Enable operation” Figure 8-38 Interconnection for “Enable operation” You must make sure that the converter only enables the pulses when the breaker is closed. This is achieved using the specified interconnection. Cabinet Modules Manual, 03/2013, A5E03263538A...
  • Page 485 Options 8.31 L34, output-side circuit breaker To activate the interconnection, parameterization (in the expert list) must be carried out as follows (in this example, it has been assumed that the drive is called “Drive_1” in the project navigator): Table 8- 53 Parameterization for the interconnection for "Operation enabled"...

  • Page 486: Parameterization With Dcc (Drive Control Chart)

    Options 8.31 L34, output-side circuit breaker Interconnection for “ON command” Figure 8-39 Interconnection for “ON command” The drive must only be switched on when a DC link voltage is available. This is achieved using the specified interconnection. To activate the interconnection, parameterization (in the expert list) must be carried out as follows (in this example, it has been assumed that the drive is called “Drive_1”...

  • Page 487: L37, Dc Interface Incl. Pre-Charging Input Circuit For The Relevant Dc Link Capacitance

    Options 8.32 L37, DC interface incl. pre-charging input circuit for the relevant DC link capacitance 8.32 L37, DC interface incl. pre-charging input circuit for the relevant DC link capacitance 8.32.1 General information Availability of option This option is available for the following S120 Cabinet Modules: ●...
  • Page 488 Options 8.32 L37, DC interface incl. pre-charging input circuit for the relevant DC link capacitance WARNING Hazardous electrical voltage The cabinet units are operated with high voltages. All connection work must be carried out when the cabinet is de-energized! All work on the cabinet must be carried out by trained personnel only. Work on an open cabinet must be carried out with extreme caution because external supply voltages may be present.

  • Page 489: Dc Interface, Principle Of Operation

    Options 8.32 L37, DC interface incl. pre-charging input circuit for the relevant DC link capacitance 8.32.2.2 DC interface, principle of operation The DC interface connects/disconnects the DC busbar and the Motor Module in the Cabinet Kit. This option is implemented with a pre-charging input circuit. A fuse switch disconnector, which is installed as a standard feature between the Motor Module and the DC busbar, as well as pre-charging resistors and contactor disconnectors connect the Motor Module with the DC busbar.

  • Page 490: Dc Interface Incl. Pre-Charging For Motor Modules In The Chassis Format

    Options 8.32 L37, DC interface incl. pre-charging input circuit for the relevant DC link capacitance NOTICE Danger from switching under load when feedback signal wiring is missing If parameter p0864 is not wired to the feedback signal, it is possible to operate the switch under load.

  • Page 491: Important Safety Precautions

    Options 8.32 L37, DC interface incl. pre-charging input circuit for the relevant DC link capacitance 8.32.3.1 Important safety precautions The Motor Module can be serviced after it has been disconnected from the DC busbar via the DC interface and after the capacitor discharge time has elapsed. However, the following safety precautions must be observed: DANGER Hazardous electrical voltage...

  • Page 492: Accessibility Of The Dc Connection To The Motor Module

    Options 8.32 L37, DC interface incl. pre-charging input circuit for the relevant DC link capacitance ● Verify that the equipment is de-energized at the measuring points provided in the cabinet (see figures below). ● Check that there is no voltage on the motor connections. ●...
  • Page 493 Options 8.32 L37, DC interface incl. pre-charging input circuit for the relevant DC link capacitance Figure 8-41 Side view (without side panel) The current-conducting DC busbar behind the DC interface can be accessed once the power block has been removed ("(a)" in figure). The DC busbar is sealed off sufficiently to prevent accidental contact.

  • Page 494: Measuring Points For Verifying Isolation From Supply

    Options 8.32 L37, DC interface incl. pre-charging input circuit for the relevant DC link capacitance 8.32.3.3 Measuring points for verifying isolation from supply Figure 8-42 Measuring points at top, example for frame sizes FX and GX Figure 8-43 Measuring point, auxiliary power supply, fan supply bottom, frame sizes FX and GX Cabinet Modules Manual, 03/2013, A5E03263538A...

  • Page 495: Installation

    Options 8.32 L37, DC interface incl. pre-charging input circuit for the relevant DC link capacitance Figure 8-44 Measuring point, 24 V DC auxiliary power supply, frame sizes FX and GX Take into account other voltages on optional components and refer to the circuit diagrams! DANGER Hazardous electrical voltage The following voltages are normally present on the auxiliary power supply system:...

  • Page 496: Dc Interface, Principle Of Operation

    Options 8.32 L37, DC interface incl. pre-charging input circuit for the relevant DC link capacitance 8.32.3.5 DC interface, principle of operation Table 8- 55 DC interface, principle of operation Switch setting Meaning Result/Comments Switching contacts are open Neither the pre-charging section nor the main charging section are switched in.

  • Page 497: Commissioning The Dc Interface When Option K90 Is Being Used

    Options 8.32 L37, DC interface incl. pre-charging input circuit for the relevant DC link capacitance 8.32.3.6 Commissioning the DC interface when option K90 is being used With option K90, a checkback contact from the switch is factory-linked to digital input 3 of the Control Unit.

  • Page 498: L41, Current Transformer Upstream Of Main Switch

    Options 8.33 L41, current transformer upstream of main switch 8.33 L41, current transformer upstream of main switch Availability of option This option is available for the following S120 Cabinet Modules: ● Line Connection Modules Description If current transformers are used for measuring or monitoring purposes, they are installed in the Line Connection Modules with option L41.

  • Page 499: 8.34 L42/L43/L44, Line Connection Module For Active/Basic/Smart Line Modules

    Options 8.34 L42/L43/L44, Line Connection Module for Active/Basic/Smart Line Modules X60 line current transformer Table 8- 57 Terminal block X60 Terminal Designation Technical data -T110: k/S1 Current transformer on phase U1/L1 -T110: l/S1 -T111: k/S1 Current transformer on phase V1/L2 -T111: l/S1 -T112: k/S1 Current transformer on phase W1/L3...

  • Page 500: L45, Emergency Stop Pushbutton In The Cabinet Door

    Options 8.35 L45, EMERGENCY STOP pushbutton in the cabinet door 8.35 L45, EMERGENCY STOP pushbutton in the cabinet door Availability of option This option is available for the following S120 Cabinet Modules: ● Line Connection Modules Description The EMERGENCY OFF pushbutton with protective collar is integrated in the cabinet door of the Line Connection Module.

  • Page 501: Grounding Switch Upstream Of Main Breaker (Option L46)

    Options 8.36 L46/L47, grounding switch upstream/downstream of main breaker Description The grounding switch short-circuits the incoming supply line to ground for servicing. It is engaged manually by means of a rotary actuator and ensures, for example, safe isolation from supply in the Cabinet Module during servicing. Two versions are available and can be supplied at the same time.

  • Page 502: Grounding Switch Downstream Of Main Breaker (Option L47)

    Options 8.36 L46/L47, grounding switch upstream/downstream of main breaker 8.36.2 Grounding switch downstream of main breaker (option L47) The grounding switch downstream of the internal main breaker shorts the supply network to ground. DANGER Measures required when closing the grounding switch with the voltage available In this case, the grounding switch and the main breaker of the Line Connection Module are interlocked electrically.

  • Page 503: L50, Cabinet Lighting With Service Socket

    Options 8.37 L50, cabinet lighting with service socket 8.37 L50, cabinet lighting with service socket Availability of option This option is available for the following S120 Cabinet Modules: ● Line Connection Modules Description Option L50 includes cabinet lighting with an additional service socket for a connector with protective ground contact (connector type F) according to CEE 7/4.

  • Page 504: L51, Holder For Arc Detector

    Options 8.38 L51, holder for ARC detector 8.38 L51, holder for ARC detector Availability of option This option is available for the following S120 Cabinet Modules: ● Line Connection Modules ● Basic Line Modules ● Smart Line Modules ● Active Line Modules ●...

  • Page 505: L55, Cabinet Anti-Condensation Heating

    Options 8.39 L55, cabinet anti-condensation heating Figure 8-46 Option L51, holder for arc sensor secured in the cabinet 8.39 L55, cabinet anti-condensation heating Availability of option This option is available for the following S120 Cabinet Modules: ● Line Connection Modules ●...
  • Page 506 Options 8.39 L55, cabinet anti-condensation heating X240 connection for cabinet anti-condensation heating Table 8- 62 Terminal block X240 Terminal Designation Technical data 110 to 230 V AC voltage supply Current demand: - min.: approx. 0.43 A (for 230 V AC, 100 W) - max.: approx.

  • Page 507: L61/L62, L64/L65, Braking Units

    Options 8.40 L61/L62, L64/L65, braking units 8.40 L61/L62, L64/L65, braking units 8.40.1 General information Availability of option This option is available for the following S120 Cabinet Modules: ● Basic Line Modules ● Smart Line Modules ● Active Line Modules ● Chassis format Motor Modules Description Braking units may be required for drives that support regenerative operating conditions but have no other facility for feeding energy back into the supply system.

  • Page 508: Interfaces

    Options 8.40 L61/L62, L64/L65, braking units 8.40.2 Interfaces Connection for the braking resistor The braking resistor is connected directly to the Braking Module in the Motor Module, Basic Line Module, Smart Line Module and Active Line Module. Table 8- 63 Connection for the braking resistor Terminal Designation...

  • Page 509: S1 - Threshold Switch

    Options 8.40 L61/L62, L64/L65, braking units The signals of terminal block -X21 are factory-routed to customer interface -X55 (maximum connectable cross section: 2.5 mm ● Jumper from -X21:2 to -X55-X132:14 (ground) ● Jumper from -X21:3 to -X55-X132:12 (DI/DO14) ● Jumper from -X21:5 to -X55-X132:1 (DI4) ●...
  • Page 510 Options 8.40 L61/L62, L64/L65, braking units Table 8- 65 Response thresholds of the Braking Modules Rated Response Switch Comments voltage threshold position 380 ... 673 V 774 V is the default factory setting. With line voltages of between 380 V and 480 V 400 V, the response threshold can be set to 673 V to reduce the voltage stress 774 V...

  • Page 511: Braking Module

    Options 8.40 L61/L62, L64/L65, braking units 8.40.4 Braking Module Braking Module for frame sizes FX, FB Figure 8-47 Braking Module for Active Line Module / Motor Module, frame size FX and for Basic Line Module, frame size FB Note Connecting interfaces With this Braking Module, the R1 and DCPA interfaces use the same connection.
  • Page 512 Options 8.40 L61/L62, L64/L65, braking units Braking Module for frame sizes GX, GB Figure 8-48 Braking Module for Smart Line Module / Active Line Module / Motor Module, frame size GX and for Basic Line Module, frame size GB Note Connecting interfaces With this Braking Module, the R1 and DCPA interfaces use the same connection.
  • Page 513 Options 8.40 L61/L62, L64/L65, braking units Braking Module for frame sizes HX and JX Figure 8-49 Braking Module for Smart Line Module / Active Line Module / Motor Module, frame sizes HX and JX Cabinet Modules Manual, 03/2013, A5E03263538A...

  • Page 514: Example Connection Of Braking Module

    Options 8.40 L61/L62, L64/L65, braking units 8.40.5 Example connection of Braking Module The connections between the Braking Module and the DC link and control terminal strip -X21 are made in the factory. The connection between the braking resistor on the Braking Module and R1 / R2 must be made by the customer.
  • Page 515 Options 8.40 L61/L62, L64/L65, braking units WARNING Thermal overheating The thermostatic switch must be evaluated by the Control Unit or a higher-level controller, and a shutdown must be carried out if necessary. These braking resistors are not the same as the components described in the "Central Braking Module"...
  • Page 516 Options 8.40 L61/L62, L64/L65, braking units Safety information NOTICE Maintain ventilation clearances A cooling clearance of 200 mm must be maintained on all sides of the component (with ventilation grilles). NOTICE Hot surfaces The surface temperature of the braking resistors may exceed 80 °C during operation. WARNING Risk of fire and damage to equipment due to short-circuit/ground fault The cables to the braking resistor must be routed so that a ground fault or short circuit can...
  • Page 517 Options 8.40 L61/L62, L64/L65, braking units Note Guidelines for Installation The connecting cables to the Braking Module in the Basic Line Module, Smart Line Module, Active Line Module, or Motor Module must be kept as short as possible (maximum of 100 m). The braking resistors are only suitable for floor mounting.
  • Page 518 Options 8.40 L61/L62, L64/L65, braking units Note Maximum length of the connection cables The length of the connecting cables between the Braking Module and external braking resistor must not exceed 100 m. Braking resistor connection The connection between the braking resistor on the Braking Module and R1 / R2 must be made by the customer.

  • Page 519: Technical Data

    Options 8.40 L61/L62, L64/L65, braking units 8.40.7 Technical data Load data for the braking units Table 8- 68 Load data for the braking units Line voltage Braking Braking Braking Module Braking Module Braking resistor Max. current Module Module power power continuous peak power power...

  • Page 520: L87, Insulation Monitoring

    Options 8.41 L87, insulation monitoring 8.41 L87, insulation monitoring Availability of option This option is available for the following S120 Cabinet Modules: ● Line Connection Modules Description In non-grounded systems (IT systems), the insulation monitor checks the entire electrically- connected circuit for insulation faults. It measures the insulation resistance as well as all insulation faults in the Cabinet Modules, from the supply infeed to the motors.
  • Page 521 Options 8.41 L87, insulation monitoring Controls and displays on the insulation monitor Figure 8-54 Controls and displays on the insulation monitor Table 8- 70 Meaning of the controls and displays on the insulation monitor Item Meaning INFO key: To request standard information/ ESC key: Back menu function TEST key: Call up self-test/ Arrow key up: Parameter change, scrolling...
  • Page 522 Options 8.41 L87, insulation monitoring Connection Table 8- 71 Connections on insulation monitor Terminal Technical data Voltage supply via non-replaceable fusing 6 A: 88 to 264 V AC, 77 to 286 V DC Connection of the 3 AC system to be monitored Connection to coupling device PE connection External test button...

  • Page 523: M06, Base 100 Mm High, Ral 7022

    Options 8.42 M06, base 100 mm high, RAL 7022 8.42 M06, base 100 mm high, RAL 7022 Availability of option This option is available for the following S120 Cabinet Modules: ● Line Connection Modules ● Basic Line Modules ● Smart Line Modules ●...

  • Page 524: M07, Cable-Marshalling Compartment 200 Mm High, Ral 7035

    Options 8.43 M07, cable-marshalling compartment 200 mm high, RAL 7035 Connection for side-by-side installation of cabinet units The individual bases are not connected for cabinet units installed in a side-by-side configuration. The connection from the base to the cabinet and between the cabinet units ensures sufficient stability.
  • Page 525 Options 8.43 M07, cable-marshalling compartment 200 mm high, RAL 7035 Table 8- 73 Components of the cable marshalling compartment Component Connection element Fixing elements 1 x cable marshalling compartment On the cabinet: element The cabinet's cable marshalling compartment is shipped pre-assembled. Side shutters (not shown) On the foundation:...

  • Page 526: M13, Line Connection From Above

    Options 8.44 M13, Line connection from above 8.44 M13, Line connection from above Availability of option This option is available for the following S120 Cabinet Modules: ● Line Connection Modules Description For option M13 the cabinet unit is equipped with an additional hood. The connection lugs for the power cables, the clamping bar for mechanically securing the cables, an EMC shield bus, and a PE busbar are located within the hood.

  • Page 527: M21, Degree Of Protection Ip21

    Options 8.45 M21, degree of protection IP21 Figure 8-55 Mounting the hood for option M13 8.45 M21, degree of protection IP21 8.45.1 General information Availability of option This option is available for the following S120 Cabinet Modules: ● Line Connection Modules ●...
  • Page 528 Options 8.45 M21, degree of protection IP21 Description To increase the degree of protection of the cabinet units from IP20 (standard) to IP21, additional canopies are supplied. Increasing the degree of protection in this way ensures that not only is the cabinet unit protected against the ingress of foreign bodies with a diameter of 12.5 mm and above (IP20, protection level provided as standard), but also against the ingress of water droplets falling vertically from above (IP21).

  • Page 529: Mounting

    Options 8.45 M21, degree of protection IP21 8.45.2 Mounting Mounting a canopy to increase the degree of protection to IP21 (option M21) ② The canopy can be mounted variably in both directions (on the side and, to the front or back) on the top of the cabinet.

  • Page 530: M23/M43/M54, Degree Of Protection Ip23/Ip43/Ip54

    Options 8.46 M23/M43/M54, degree of protection IP23/IP43/IP54 Figure 8-57 Mounting a canopy 8.46 M23/M43/M54, degree of protection IP23/IP43/IP54 8.46.1 General information Availability of option This option is available for the following S120 Cabinet Modules: ● Line Connection Modules ● Basic Line Modules ●...
  • Page 531 Options 8.46 M23/M43/M54, degree of protection IP23/IP43/IP54 Description The table below explains the properties of the various degrees of protection that are available. Table 8- 74 Degrees of protection Degree of Protection against contact Protection against water protection IP23 Protection against the ingress of solid Protection against spraying water foreign bodies with a diameter 
(up to 60 °...
  • Page 532 Options 8.46 M23/M43/M54, degree of protection IP23/IP43/IP54 Figure 8-58 Cabinet with hood (400 mm higher) If the degree of protection of the Cabinet Modules is to be increased, the additional hoods and filter media are delivered separately. The hoods are flush with the cabinets at the side and front and have a recess at the rear so that air can escape even if the cabinet is wall mounted.

  • Page 533: Mounting

    Options 8.46 M23/M43/M54, degree of protection IP23/IP43/IP54 8.46.2 Mounting Preparatory steps ● Remove the crane transport assemblies (if fitted) (-> see the chapter titled "Mechanical installation"). ● Observe the "five safety rules". ● Remove the perforated cover on the top of the cabinet (if fitted). Attaching the hood Figure 8-59 Mounted hood...
  • Page 534 Options 8.46 M23/M43/M54, degree of protection IP23/IP43/IP54 1. Options M43 and M54 only: Use the sealing tape provided to attach the contact surfaces of the hood to the top of the cabinet. Figure 8-60 Hood with attached sealing tape 2. Place the washers of the original roof screws between the cabinet upper side and the hood at the contact points of the cabinet front side.
  • Page 535 Options 8.46 M23/M43/M54, degree of protection IP23/IP43/IP54 3. Fit the hood to the top of the enclosure at the positions specified (fixing points for the crane transport assemblies). ① 4. Attach the original M12 roof screws from above at the rear side. 5.
  • Page 536 Options 8.46 M23/M43/M54, degree of protection IP23/IP43/IP54 Figure 8-63 View with closed cabinet door Note Mounting the hoods in a side-by-side configuration If cabinet units are installed in a side-by-side configuration, the hoods must be flush-mounted in a line across the cabinet units. Note Additional information See also the chapter titled "Maintenance and servicing", "Replacing the filter mats"...

  • Page 537: M26/M27, Side Panels Mounted On Right And Left

    Options 8.47 M26/M27, side panels mounted on right and left 8.47 M26/M27, side panels mounted on right and left Availability of option This option is available for the following S120 Cabinet Modules: ● Line Connection Modules ● Basic Line Modules ●...

  • Page 538: M51, Motor Reactor Terminal Connection

    Options 8.48 M51, motor reactor terminal connection 8.48 M51, motor reactor terminal connection Availability of option This option is available for the following S120 Cabinet Modules: ● Booksize Cabinet Kits Description In conjunction with option M77 (version without component support plates and without additional control components), option L08/L09 (motor reactor / 2 motor reactors in series) allows the motor cables to be connected directly to the motor reactor.

  • Page 539: M59, Closed Cabinet Door, Air Inlet From Below Through Floor Opening

    Options 8.49 M59, closed cabinet door, air inlet from below through floor opening 8.49 M59, closed cabinet door, air inlet from below through floor opening Availability of option This option is available for the following S120 Cabinet Modules: ● Line Connection Modules ●...

  • Page 540: M60, Additional Shock Protection

    Options 8.50 M60, additional shock protection Note Opening angle of the door The door opening angle with free-standing cabinet units is 180°. With a side-by-side configuration of the cabinet units, this opening angle is 130°. For degrees of protection IP23/IP43/IP54 and with option L37 (DC interface incl. pre- charging input circuit), the door opening angle is only 110°...

  • Page 541: M70, Emc Shield Bus

    Options 8.51 M70, EMC shield bus 8.51 M70, EMC shield bus 8.51.1 General information Availability of option This option is available for the following S120 Cabinet Modules: ● Line Connection Modules ● Booksize Base Cabinets ● Chassis format Motor Modules ●...

  • Page 542: M77, Version Without Component Support Plates And Without Additional Control Components

    Options 8.52 M77, version without component support plates and without additional control components 8.52 M77, version without component support plates and without additional control components Availability of option This option is available for the following S120 Cabinet Modules: ● Booksize Cabinet Kits Description If electronic components (Control Unit, terminal module, Sensor Module) are not used in the Booksize Cabinet Kit, the mechanical component support plates are omitted with option...

  • Page 543: M80 To M87, Dc Busbar System

    Options 8.53 M80 to M87, DC busbar system 8.53 M80 to M87, DC busbar system 8.53.1 General information Availability of option This option is available for the following S120 Cabinet Modules: ● Line Connection Modules ● Basic Line Modules ● Smart Line Modules ●...

  • Page 544: Safety Information

    Options 8.53 M80 to M87, DC busbar system Note Current rating of the DC busbar The required current intensity of the DC busbar depends on the individual plant configuration. For this reason, a fixed DC busbar thickness is not assigned to the individual Cabinet Modules.

  • Page 545: M90, Crane Transport Assembly (Top-Mounted)

    Options 8.54 M90, crane transport assembly (top-mounted) 8.54 M90, crane transport assembly (top-mounted) Availability of option This option is available for the following S120 Cabinet Modules: ● Line Connection Modules ● Basic Line Modules ● Smart Line Modules ● Active Line Modules ●...

  • Page 546: N52, Dc Link Fuses For Basic Line Modules

    Options 8.55 N52, DC link fuses for Basic Line Modules 8.55 N52, DC link fuses for Basic Line Modules Availability of option This option is available for the following S120 Cabinet Modules: ● Basic Line Modules Description Fuses are installed on the DC side to protect the Basic Line Module. Installation of DC fuses is recommended if the DC current load in the configured drive line-up can be larger than the rated DC link current of the Basic Line Module.

  • Page 547: P11, Measuring Instrument For Line Values With Profibus Connection (Installed In The Cabinet Door)

    Options 8.57 P11, measuring instrument for line values with PROFIBUS connection (installed in the cabinet door) Note Current transformers are required in the Line Connection Module to measure line currents. Option L41 (current transformer upstream of the main switch) is included in option P10. The measuring instrument "DIRIS A40"...
  • Page 548 Options 8.57 P11, measuring instrument for line values with PROFIBUS connection (installed in the cabinet door) Note Current transformers are required in the Line Connection Module to measure line currents. Option L41 (current transformer upstream of the main switch) is included in option P11. The "SENTRON PAC4200"...

  • Page 549: Y11, Factory Assembly Into Transport Units

    Options 8.58 Y11, factory assembly into transport units 8.58 Y11, factory assembly into transport units Availability of option This option is available for the following S120 Cabinet Modules: ● Line Connection Modules ● Basic Line Modules ● Smart Line Modules ●...
  • Page 550 Options 8.58 Y11, factory assembly into transport units Cabinet Modules Manual, 03/2013, A5E03263538A...

  • Page 551: Index

    Index Fuse switch disconnector (-Q1), 260 Integration, 257 Line infeed, 136 " Options, 264 "Fuse switch disconnector" checkback contact, 145 Technical data, 265 "Main contactor" checkback contact, 472 Terminal blocks X45, X46, X47, 137 X45, X46, X47, 137 Auxiliary power supply system Availability, 81 Description, 262 Accessory kit...
  • Page 552 Index Center of gravity of the cabinet, 55 Description, 512 Dimension drawings, 513 Central Braking Modules, 33 Dimensions, 517 Cable length (max.), 249 Cable routing, 134 Duty cycle, 517 Configuration, 239 PD, switch-on ratio of the braking resistor, 244 Connection example, 237 Power connections, 250 Description, 235 R1, 516...
  • Page 553 Index Crane transport aids, 55 Crane transport assembly (top-mounted), 543 Electromagnetic fields, 24 CU320-2 DP, 416 EMC shield bus, 539 CU320-2 PN, 440 EMERGENCY OFF pushbutton, 498 Current transformer upstream of main breaker, 496 Encapsulated fuses, 330 Customer terminal block -X55, 445 Encoder cable length (max.), 395 Customer terminal block -X55.1, 204 Encoder interface -X520, 393...
  • Page 554 Index L41, 496 L42, 497 Identification number, 342 L43, 497 Incremental encoder sin/cos 1 Vpp, 2,048, 394 L44, 497 Infeed L45, 498 Auxiliary power supply system, 89 L46, 499 Installation L47, 500 CBE20 Communication Board, 374 L50, 501 Line connection from above, 524 L51, 502 Installation device for power blocks, 272 L55, 503...
  • Page 555 Index M07, 522 Motor connection (U2/T1, 133 M13, 524 Options, 223 M21, 527 Parallel connection to increase power rating, 217 M23, M43, M54, 528 PROFIBUS or PROFINET connection to the Control M26, M27, 535 Unit, 128 M51, 540 Signal cables to the SMC10/20/30 Sensor M59, 537 Module, 132 M60, 538...
  • Page 556 Index L13, 471 For side-by-side installation of cabinet units, 76 L21, 472 General information, 75 L22, 473 Power block L25, 474 Installation device, 272 L34, 475 Replacing, frame size FB, 277 L37, 485 Replacing, frame size FX, 283 L41, 496 Replacing, frame size GX, 286 L42, L43, L44, 497 Replacing, frame size HX - left, 289...
  • Page 557 Index Fan, frame size HX - right, 317 SINAMICS S120 Cabinet Modules Fan, frame size JX, 327 Example of a drive line-up, 26 Fan, frame sizes FB, GB, GD, 311 Main components, 25 Fan, frame sizes FX and GX, 313...
  • Page 558 Index Switch disconnector, 488 System data Ventilation, 268 SINAMICS S120 Cabinet Modules, 37 Voltage Peak Limiter, 468 System structure, 36 Voltage Sensing Module K51, 404 LEDs, 361 VSM10, 404 T1 (thermostatic switch connection), 516 T2 (thermostatic switch connection), 516 T2 (transformer), 260...
  • Page 559 Index X47, 137 X47 (for tapping the 230 V AC, 1-phase voltage), 263 X5 (braking resistor connection), 242 X5.1, 134 X5.2, 134 Cable routing, 111 X50 ("circuit breaker" checkback contact), 474 X50 ("Fuse switch disconnector" checkback contacts), 145 X50 ("main contactor" checkback contact), 472 X50 (checkback contact), 145 X520, 395 SMC30, 401...
  • Page 560 Siemens AG Subject to change without prior notice Industry Sector © Siemens AG 2006 - 2013 Drive Technologies Large Drives P.O. Box 4743 90025 NUREMBERG GERMANY www.siemens.com/automation...

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