Siemens SINAMICS S120 Equipment Manual
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Siemens SINAMICS S120 Equipment Manual

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Summary of Contents for Siemens SINAMICS S120

  • Page 3 ___________________ Introduction Fundamental safety ___________________ instructions ___________________ SINAMICS System overview Mains connection and line- ___________________ side power components S120 AC Drive ___________________ Power Modules ___________________ DC link components Manual Motor-side power ___________________ components Control Units, Control Unit Adapters and operating components Supplementary system ___________...
  • Page 4 Note the following: WARNING Siemens products may only be used for the applications described in the catalog and in the relevant technical documentation. If products and components from other manufacturers are used, these must be recommended or approved by Siemens. Proper transport, storage, installation, assembly, commissioning, operation and maintenance are required to ensure that the products operate safely and without any problems.

  • Page 5: Table Of Contents

    Residual risks of power drive systems ..................31 System overview ........................... 33 Field of application ........................33 Platform Concept and Totally Integrated Automation ............. 34 Overview, SINAMICS S120 AC Drive ..................35 SINAMICS S120 components ....................37 System data ..........................38 3.5.1 System data for PM240-2 Blocksize Power Modules .............
  • Page 6 Table of contents 4.6.1 Description ..........................50 4.6.2 Safety instructions for line filters .................... 51 4.6.3 Electromagnetic compatibility (EMC) of the system .............. 52 4.6.4 Dimension drawings ....................... 54 4.6.5 Mounting ..........................58 4.6.6 Technical data ........................59 4.6.6.1 Technical data, Blocksize line filter ..................59 4.6.6.2 Technical data, Chassis line filter ..................
  • Page 7 Table of contents 5.2.9 Characteristics ........................136 5.2.9.1 Current derating ........................136 5.2.9.2 Overload capability ....................... 139 Power Modules Chassis ....................... 141 5.3.1 Description ..........................141 5.3.2 Interface description ......................142 5.3.2.1 Overview ..........................142 5.3.2.2 Terminal Block X9 ......................... 143 5.3.2.3 DCPS, DCNS connection for a dv/dt filter ................
  • Page 8 Table of contents Motor-side power components ......................189 Blocksize ..........................189 7.1.1 Motor reactors ........................189 7.1.1.1 Description ........................... 189 7.1.1.2 Safety instructions for motor reactors .................. 190 7.1.1.3 Dimension drawings ......................191 7.1.1.4 Mounting ..........................195 7.1.1.5 Electrical connection ......................196 7.1.1.6 Technical data ........................
  • Page 9 Table of contents 8.3.2.7 X124 Electronics power supply ..................... 238 8.3.2.8 X127 LAN (Ethernet)......................239 8.3.2.9 X130 digital input (fail safe) digital output ................240 8.3.2.10 X131 digital inputs/outputs and analog input ................ 241 8.3.2.11 X150 P1/P2 PROFINET......................242 8.3.2.12 Measuring sockets ........................
  • Page 10 Table of contents 8.5.3 Connection example ......................279 8.5.4 Meaning of the LEDs ......................280 8.5.5 Dimension drawing ......................280 8.5.6 Technical data ........................281 Control Unit Adapter CUA32 ....................281 8.6.1 Description ........................... 281 8.6.2 Interface description ......................282 8.6.2.1 Overview ..........................
  • Page 11 Table of contents 9.2.2 Interface description ......................332 9.2.2.1 Overview ..........................332 9.2.2.2 DRIVE-CLiQ interface ......................332 9.2.3 Dimension drawings ......................333 9.2.4 Installation ..........................334 9.2.4.1 Mounting accessories ......................335 9.2.5 Technical data ........................336 Option module Safe Brake Relay ..................338 9.3.1 Description ..........................
  • Page 12 Table of contents 10.3.1 Description ........................... 358 10.3.2 Dimension drawings ......................359 10.3.3 Mounting ..........................362 10.4 Mounting handles for Power Modules push through ............363 Cabinet design and EMC for components, Blocksize format ..............365 11.1 General information ......................365 11.2 Safety instructions for control panel manufacturing .............
  • Page 13 Table of contents 12.2.3 Replacing the fan on the PM240-2 ..................398 12.3 Service and maintenance for Chassis format components ..........400 12.3.1 Maintenance ......................... 401 12.3.2 Installation equipment ......................402 12.3.3 Replacing components ......................403 12.3.3.1 Replacing the Powerblock, Power Module, frame size FX ........... 403 12.3.3.2 Replacing the Powerblock, Power Module, frame size GX ..........
  • Page 14 Table of contents AC Drive Manual, 06/2019, 6SL3097-5AL00-0BP1...

  • Page 15: Introduction

    With the SINAMICS converter family, you can solve any individual drive task in the low- voltage, medium-voltage and DC voltage range. From converters to motors and controllers, all Siemens drive components are perfectly matched to each other and can be easily integrated into your existing automation system. With SINAMICS you are prepared for digitization.

  • Page 16: Usage Phases And Their Documents/Tools (As An Example)

    Siemens MySupport/Documentation You can find information on how to create your own individual documentation based on Siemens content and adapt it for your own machine documentation at the following address (https://support.industry.siemens.com/My/ww/en/documentation). Additional information You can find information on the topics below at the following address (https://support.industry.siemens.com/cs/de/en/view/108993276):...
  • Page 17 SINAMICS S210 Servo Drive System (D 32) • SINUMERIK 840 Equipment for Machine Tools (Catalog NC 62) • Installation/assembly SINAMICS S120 Equipment Manual for Control Units and Supplementary System • Components SINAMICS S120 Equipment Manual for Booksize Power Units •...

  • Page 18: Where Can The Various Topics Be Found

    SINAMICS S120 Function Manual Communication Safety Integrated Basic and Extended Functions SINAMICS S120 Safety Integrated Function Manual Basic Functions SINAMICS S120 Function Manual Drive Functions Commissioning Of a simple SINAMICS S120 drive with Getting Started STARTER Commissioning With STARTER SINAMICS S120 Commissioning Manual Commissioning...

  • Page 19: Training And Support

    Relevant directives and standards You can obtain an up-to-date list of currently certified components on request from your local Siemens office. If you have any questions relating to certifications that have not yet been completed, please ask your Siemens contact person.
  • Page 20 SINAMICS S devices showing the test symbols fulfill the EMC requirements for Australia and New Zealand. ● Quality systems Siemens AG employs a quality management system that meets the requirements of ISO 9001 and ISO 14001. Not relevant standards China Compulsory Certification SINAMICS S devices do not fall in the area of validity of the China Compulsory Certification (CCC).

  • Page 21: Additional Information

    This document contains recommendations relating to third-party products. Siemens accepts the fundamental suitability of these third-party products. You can use equivalent products from other manufacturers. Siemens does not accept any warranty for the properties of third-party products. AC Drive Manual, 06/2019, 6SL3097-5AL00-0BP1...
  • Page 22 Introduction 1.7 Additional information Ground symbols Table 1- 1 Symbols Icon Meaning Connection for protective conductor Ground (e.g. M 24 V) Connection for function potential bonding Testing the protection against electric shock when using frequency converters Protection on indirect contact in the motor circuit of a converter and automatic disconnection in case of a fault in accordance with DIN EN 60364-4-4 VDE 0100, part 410 is ensured if the following conditions are met: ●...

  • Page 23: General Data Protection Regulation

    1.8 General Data Protection Regulation General Data Protection Regulation Compliance with the General Data Protection Regulation Siemens respects the principles of data protection, in particular the data minimization rules (privacy by design). For this product, this means: The product does not process neither store any person-related data, only technical function data (e.g.
  • Page 24 Introduction 1.8 General Data Protection Regulation AC Drive Manual, 06/2019, 6SL3097-5AL00-0BP1...

  • Page 25: Fundamental Safety Instructions

    Fundamental safety instructions General safety instructions WARNING Electric shock and danger to life due to other energy sources Touching live components can result in death or severe injury. • Only work on electrical devices when you are qualified for this job. •...
  • Page 26 Fundamental safety instructions 2.1 General safety instructions WARNING Risk of electric shock and fire from supply networks with an excessively low impedance Excessively high short-circuit currents can lead to the protective devices not being able to interrupt these short-circuit currents and being destroyed, and thus causing electric shock or a fire.
  • Page 27 Fundamental safety instructions 2.1 General safety instructions WARNING Electric shock due to unconnected cable shield Hazardous touch voltages can occur through capacitive cross-coupling due to unconnected cable shields. • As a minimum, connect cable shields and the conductors of power cables that are not used (e.g.
  • Page 28 • If you come closer than around 2 m to such components, switch off any radios or mobile phones. • Use the "SIEMENS Industry Online Support app" only on equipment that has already been switched off. NOTICE...
  • Page 29 Fundamental safety instructions 2.1 General safety instructions WARNING Fire due to inadequate ventilation clearances Inadequate ventilation clearances can cause overheating of components with subsequent fire and smoke. This can cause severe injury or even death. This can also result in increased downtime and reduced service lives for devices/systems.

  • Page 30: Equipment Damage Due To Electric Fields Or Electrostatic Discharge

    Fundamental safety instructions 2.2 Equipment damage due to electric fields or electrostatic discharge WARNING Unexpected movement of machines caused by inactive safety functions Inactive or non-adapted safety functions can trigger unexpected machine movements that may result in serious injury or death. •...

  • Page 31: Warranty And Liability For Application Examples

    In order to protect plants, systems, machines and networks against cyber threats, it is necessary to implement – and continuously maintain – a holistic, state-of-the-art industrial security concept. Products and solutions from Siemens constitute one element of such a concept.
  • Page 32 Fundamental safety instructions 2.4 Industrial security WARNING Unsafe operating states resulting from software manipulation Software manipulations, e.g. viruses, Trojans, or worms, can cause unsafe operating states in your system that may lead to death, serious injury, and property damage. • Keep the software up to date. •...

  • Page 33: Residual Risks Of Power Drive Systems

    Fundamental safety instructions 2.5 Residual risks of power drive systems Residual risks of power drive systems When assessing the machine- or system-related risk in accordance with the respective local regulations (e.g., EC Machinery Directive), the machine manufacturer or system installer must take into account the following residual risks emanating from the control and drive components of a drive system: 1.
  • Page 34 Fundamental safety instructions 2.5 Residual risks of power drive systems For more information about the residual risks of the drive system components, see the relevant sections in the technical user documentation. AC Drive Manual, 06/2019, 6SL3097-5AL00-0BP1...

  • Page 35: System Overview

    System overview Field of application SINAMICS is the family of drives from Siemens designed for machine and plant engineering applications. SINAMICS offers solutions for all drive tasks: ● Simple pump and fan applications in the process industry. ● Complex single drives in centrifuges, presses, extruders, elevators, as well as conveyor and transport systems ●...

  • Page 36: Platform Concept And Totally Integrated Automation

    Communication via PROFINET This Ethernet-based bus enables control data to be exchanged at high speed via PROFINET IO with IRT or RT and makes SINAMICS S120 a suitable choice for integration in high-performance multi-axis applications. At the same time, PROFINET also uses standard IT mechanisms (TCP/IP) to transport information, e.g.

  • Page 37: Overview, Sinamics S120 Ac Drive

    SINAMICS as part of the Siemens modular automation system Overview, SINAMICS S120 AC Drive SINAMICS S120 AC Drive is a modular drive system for individual axes and addresses sophisticated drive tasks for an extremely wide range of industrial applications. Applications include: ●...
  • Page 38 The drive can be simply commissioned a user-friendly fashion using the STARTER/Startdrive commissioning tool. SINAMICS S120 AC Drive is supplemented by a wide range of motors. Whether synchronous or induction, whether rotary or linear motors, all motor types are supported by SINAMICS S120 AC Drive.

  • Page 39: Sinamics S120 Components

    System overview 3.4 SINAMICS S120 components SINAMICS S120 components Figure 3-3 Overview of SINAMICS S120 components AC Drive Manual, 06/2019, 6SL3097-5AL00-0BP1...

  • Page 40: System Data

    ● Uniform design Note Installation location in the cabinet As a general rule, SINAMICS S120 components must be mounted vertically in the control cabinet. If other mounting positions are permissible, these are specified in the descriptions for the individual components.

  • Page 41: System Data For Pm240-2 Blocksize Power Modules

    Safety extra-low voltage (PELV) acc. to IEC 61800-5-1 Comment: Grounding the 24 V electronics power supply In SINAMICS S120 components, the electronics ground M is permanently connected to the protective conductor potential. Rated short-circuit current (SCCR) according to 100 kA in conjunction with Class J fuses UL 61800-5-1 SCCR in conjunction with other protective devices "Protective...
  • Page 42 System overview 3.5 System data Rated pulse frequency For devices with 1/3 AC 200 V rated voltage 4 kHz For devices with 3 AC 400 V rated voltage and a type rating ≤ 90 kW based on I 4 kHz and a type rating ≥...
  • Page 43 System overview 3.5 System data Ambient temperature FSA to FSC Without derating -10 ... +40 °C for operation with low overload -10 ... +50 °C for operation with high overload (S6 load cycles only to +40 °C) With derating -10 ... +60 °C FSD to FSG Without derating -20 ...

  • Page 44: Safety Data For Power Modules, Chassis Format

    Safety extra-low voltage (PELV) acc. to IEC 61800-5-1 Comment: Grounding the 24 V electronics power supply In SINAMICS S120 components, the electronics ground M is permanently connected to the protective conductor potential. Short-circuit current rating SCCR according 1.1 ... 447 kW: 65 kA...
  • Page 45 System overview 3.5 System data Table 3- 7 Environmental conditions Chemically active substances Long-term storage Class 1C2 according to EN 60721-3-1 Transport Class 2C2 according to EN 60721-3-2 Operation Class 3C2 according to EN 60721-3-3 Biological environmental conditions Long-term storage Class 1B1 according to EN 60721-3-1 Transport Class 2B1 according to EN 60721-3-2...
  • Page 46 System overview 3.5 System data Table 3- 8 Certificates Declarations of Conformity CE (Low Voltage, EMC and Machinery Directives) Approvals cULus, cURus Testing by UL (Underwriters Laboratories (https://www.ul.com)) according to UL and CSA standards RCM (C-Tick) AC Drive Manual, 06/2019, 6SL3097-5AL00-0BP1...

  • Page 47: Mains Connection And Line-Side Power Components

    Mains connection and line-side power components Introduction The following line-side components should be used to connect a SINAMICS drive to the line supply: ● Line disconnector This does not have been a separate component, but can also be a fused disconnector or load disconnector.
  • Page 48 Mains connection and line-side power components 4.1 Introduction Figure 4-1 Example of a Blocksize line connection (FSA to FSC) Figure 4-2 Example of a blocksize line connection (FSD to FSG) Figure 4-3 Example of a chassis line connection AC Drive Manual, 06/2019, 6SL3097-5AL00-0BP1...

  • Page 49: Information On The Disconnector Unit

    The following protective elements can result in reductions. Detailed information on the protective devices is provided in the product information "Protective devices for Power Modules PM240-2 (https://support.industry.siemens.com/cs/de/de/view/109486009)". AC Drive Manual, 06/2019, 6SL3097-5AL00-0BP1...

  • Page 50: Power Modules Chassis Format

    Siemens SIQUENCE ground-fault circuit interrupter (RCCB) 5SM3 type B Recommendation for PM240-2, FSE-FSF 200 V, FSE-FSG 400 V as well as FSD-FSG 690 V: Siemens modular residual current protective device (MRCD) 5SV81 type B in conjunction with Siemens 3VA1 circuit breakers AC Drive...

  • Page 51: Line Contactors

    Mains connection and line-side power components 4.5 Line contactors WARNING Fire or plant/system standstill when fault currents occur Undetected fault currents in the power supply can result in fires with smoke and therefore pose a hazard for persons or at least result in failures of the entire plant. •...

  • Page 52: Line Filter

    Category C1 (cable conducted) can be complied with: ● FSA to FSC: line filter from Siemens AG that can be used as footprint component ● FSD to FSF: You can obtain information about line filters through our "Siemens Product Partners for Drive Options (https://w3.siemens.com/mcms/mc-...

  • Page 53: Safety Instructions For Line Filters

    Mains connection and line-side power components 4.6 Line filter 4.6.2 Safety instructions for line filters WARNING Electric shock in the event of missing touch protection Touching live components can result in death or serious injury. • For the line filter, use touch protection according to IPXXA or corresponding to the local installation regulations.

  • Page 54: Electromagnetic Compatibility (Emc) Of The System

    Damage to loads due to the incorrect line filter Unsuitable line filters can cause line harmonics, which damage or destroy loads connected to the same line supply. • Only use line filters released by Siemens for SINAMICS. 4.6.3 Electromagnetic compatibility (EMC) of the system An explanation of the EMC environment and EMC Categories is provided in Chapter "Environments and categories (Page 368)".
  • Page 55 Mains connection and line-side power components 4.6 Line filter Category C2 Under the following conditions, the Power Modules comply with the limit values of category ● A Power Module in the blocksize format with internal line filter or a Power Module in the chassis format with external line filter is used.

  • Page 56: Dimension Drawings

    Mains connection and line-side power components 4.6 Line filter 4.6.4 Dimension drawings Blocksize line filter Figure 4-4 Dimension drawing of the line filter, Power Module PM240-2 frame size FSA, all data in mm (inches) AC Drive Manual, 06/2019, 6SL3097-5AL00-0BP1...
  • Page 57 Mains connection and line-side power components 4.6 Line filter Figure 4-5 Dimension drawing of the line filter, Power Module PM240-2 frame size FSB, all data in mm (inches) AC Drive Manual, 06/2019, 6SL3097-5AL00-0BP1...
  • Page 58 Mains connection and line-side power components 4.6 Line filter Figure 4-6 Dimension drawing of the line filter, Power Module PM240-2 frame size FSC, all data in mm (inches) AC Drive Manual, 06/2019, 6SL3097-5AL00-0BP1...
  • Page 59 Mains connection and line-side power components 4.6 Line filter Chassis line filter Figure 4-7 Dimension drawing, line filter Table 4- 2 Dimensions of the line filter, all data in mm and (inches) 6SL3000- 0BE32-5AA0 0BE34-4AA0 0BE36-0AA0 360 (14.17) 360 (14.17) 400 (15.74) 240 (9.44) 240 (9.44)

  • Page 60: Mounting

    Mains connection and line-side power components 4.6 Line filter 4.6.5 Mounting External line filters for Power Modules in the blocksize format are designed as base components. The line filter is retained on the mounting surface and the Power Module is mounted on the line filter in a space-saving fashion.

  • Page 61: Technical Data

    Mains connection and line-side power components 4.6 Line filter 4.6.6 Technical data 4.6.6.1 Technical data, Blocksize line filter Table 4- 5 Technical data of line filter Blocksize PM240-2 Line voltage 3-phase 380 ... 480 VAC Line filter 6SL3203- 0BE17-7BA0 0BE21-8BA0 0BE23-8BA0 Frame size Suitable for Power...
  • Page 62 Mains connection and line-side power components 4.6 Line filter Article number 6SL3000- 0BE32-5AA0 0BE34-4AA0 0BE34-4AA0 0BE34-4AA0 0BE36-0AA0 Line supply/load connection L1, L2, L3 / L1’, L2’, L3’ Protective conductor connection Degree of protection IP00 IP00 IP00 IP00 IP00 Dimensions Width Height Depth Weight...

  • Page 63: Line Reactors

    Mains connection and line-side power components 4.7 Line reactors Line reactors 4.7.1 Description The line reactors limit low-frequency line harmonics and reduce the load on the rectifiers in the Power Modules. They are used to smooth voltage spikes (line supply faults) or to bridge voltage dips/interruptions when commutating.

  • Page 64: Dimension Drawings

    Damage to the system due to impermissible line reactors An impermissible line reactor may cause damage to the system and any further loads operated on the same power network. • Only use line reactors that SIEMENS has released for SINAMICS. NOTICE Line reactor damage due to interchanged connections Interchanging the input and output connections will damage the line reactor.
  • Page 65 Mains connection and line-side power components 4.7 Line reactors Figure 4-10 Dimensional drawing of line reactors, PM240-2 frame size FSA, 1.5 … 4.0 kW, all dimensions in mm and (inch) Figure 4-11 Dimensional drawing of line reactors, PM240-2, frame size FSB, 4.0 … 7.5 kW, all dimensions in mm and (inch) Figure 4-12 Dimensional drawing of line reactors, PM240-2, frame size FSC, 11 …...

  • Page 66: Mounting

    Mains connection and line-side power components 4.7 Line reactors Chassis line reactors ① Mounting hole Figure 4-13 Dimension drawing, line reactors Table 4- 7 Dimensions of the line reactors, all data in mm (inches) 6SL3000- 0CE32-3AA0 0CE32-8AA0 0CE33-3AA0 0CE35-1AA0 25 (0.98) 25 (0.98) 25 (0.98) 30 (1.18)

  • Page 67: Electrical Connection

    Mains connection and line-side power components 4.7 Line reactors Mounting position: ● On the mounting surface next to the Power Module: hanging horizontally or ● On the electrical cabinet floor section: vertical, upright Table 4- 8 Connecting the line reactor for the PM240-2 on the mounting surface Frame size Fastening Tightening torque...

  • Page 68: Technical Data

    Mains connection and line-side power components 4.7 Line reactors ① Line reactor ② Line filter ③ Power Module Figure 4-15 Power Module with line reactor and line filter 4.7.6 Technical data 4.7.6.1 Blocksize line reactors Table 4- 9 Technical data for PM240-2 line reactors Article No.

  • Page 69: Chassis Line Reactors

    Mains connection and line-side power components 4.7 Line reactors Article No. 6SL3203- 0CE13-2AA0 0CE21-0AA0 0CE21-8AA0 0CE23-8AA0 Unit rating of the Power 0.55 … 1.1 1.5 … 4.0 4.0 … 7.5 11 … 15 Module Rated current 11.3 22.3 47.0 Power loss 50/60 Hz 23 / 25.3 36 / 39.6 53 / 58.3...

  • Page 70: Line Connection Variants

    Mains connection and line-side power components 4.8 Line connection variants Line connection variants 4.8.1 Operation on different line system configurations The Power Modules are designed for the following power distribution systems according to IEC 60364-1. Note • At an installation altitude of more than 1000 m, observe the information in Chapter Current derating (Page 136).
  • Page 71 Mains connection and line-side power components 4.8 Line connection variants TT system In a TT system, a point of the generator or the transformer is grounded, normally the neutral point. The housing of the consumer is connected with the ground using a separate cable. Figure 4-17 TT system ●...

  • Page 72: Methods Of Line Connection

    Mains connection and line-side power components 4.8 Line connection variants NOTICE Damage of the drive line-up when operating on an IT system without a motor reactor If the drive unit is operated without a motor reactor in an IT system, a ground fault on the motor side of the Power Modules can cause damage to the drive line-up or trip the overcurrent protective equipment.

  • Page 73: Operation Of The Line Connection Components On The Supply Line

    Mains connection and line-side power components 4.8 Line connection variants 4.8.3 Operation of the line connection components on the supply line The SINAMICS S drive system is designed to be directly connected to TN and TT systems with a grounded neutral point as well as to IT systems without line filter. Possible rated voltages: ●...

  • Page 74: Operation Of The Line Connection Components Via An Autotransformer

    Mains connection and line-side power components 4.8 Line connection variants Operation of single-phase units on the Single Phase Grounded Midpoint line system configuration The line connection depicted below applies to the operation of single-phase units (1- ph. 230 VAC) on the Single Phase Grounded Midpoint line system configuration commonly used in the USA: Figure 4-20 Direct operation on single phase grounded midpoint line system configurations...

  • Page 75: Operation Of The Line Connection Components Via An Isolating Transformer

    Mains connection and line-side power components 4.8 Line connection variants Figure 4-21 Connecting to the line supply using an autotransformer 4.8.5 Operation of the line connection components via an isolating transformer The isolating transformer converts the type of system grounding of the installation (e.g. IT system) to a TN system with grounded neutral point.
  • Page 76 Mains connection and line-side power components 4.8 Line connection variants Recommended vector group: Dyn5 or Yyn0 The neutral point must be grounded and connected to the protective conductor of the line filter or line reactor. Remark: If the neutral point is not brought out and/or not connected, then all of the restrictions of an IT line system apply.

  • Page 77: Power Modules

    • Ensure the continuity of the protective conductor. • Observe the applicable installation standards. Note Malfunctions on non-Siemens equipment caused by high-frequency faults in residential environments In the first environment, Category C2 according to EMC product standard IEC 61800-3 (residential, commercial and industrial sector), the device may cause high-frequency disturbance, which can result in malfunctions in other equipment.

  • Page 78: Blocksize Power Modules (Pm240-2)

    Power Modules 5.2 Blocksize Power Modules (PM240-2) Blocksize Power Modules (PM240-2) 5.2.1 Description of PM240-2 A Power Module is a power unit (frequency converter) that provides the power supply for the connected motor. It must be connected with a Control Unit, in which its open-loop and closed-loop control functions are saved.
  • Page 79 Power Modules 5.2 Blocksize Power Modules (PM240-2) Table 5- 2 Overview of PM240-2 Power Modules (FSA to FSG) Power Module frame size FSA, with and without Push through Power Module frame size FSA, line filter with and without line filter Power Module frame size FSB, with and without Push through Power Module frame size FSB, line filter...
  • Page 80 Power Modules 5.2 Blocksize Power Modules (PM240-2) Power Module frame size FSD, with and without Power Module Push Through frame size FSD, line filter with and without line filter Power Module frame size FSE, with and without Power Module Push Through frame size FSE, line filter with and without line filter AC Drive...
  • Page 81 Power Modules 5.2 Blocksize Power Modules (PM240-2) Power Module frame size FSF, with and without Power Module Push Through frame size FSF, line filter with and without line filter Power Modules frame size FSG, with integrated C2/C3 line filter PM240-2, FSD to FSF, 200-240 V are only available without integrated line filter. PM240-2, FSG 380-480 V are available with C2 or C3 filters;...

  • Page 82: Requirements For Ul/Cul/Csa

    Power Modules 5.2 Blocksize Power Modules (PM240-2) 5.2.2 Requirements for UL/cUL/CSA Power Modules for plants and systems in the United States / Canada (UL/cUL) ● For a system configuration in conformance with UL/cUL, use the fuse types or circuit breakers approved for UL/cUL specified in Chapter "Overcurrent protection using line fuses and circuit breakers (Page 47)".
  • Page 83 Power Modules 5.2 Blocksize Power Modules (PM240-2) Additional requirements for CSA compliance, frame sizes FSA … FSC Install the Power Module with an external interference suppression device with the following properties: ● Surge protection device with the appropriate certification (category checking numbers VZCA and VZCA7) ●...

  • Page 84: Interface Description

    Power Modules 5.2 Blocksize Power Modules (PM240-2) 5.2.3 Interface description 5.2.3.1 Overview Figure 5-1 PM240-2, frame size FSA (view from below and front) AC Drive Manual, 06/2019, 6SL3097-5AL00-0BP1...
  • Page 85 Power Modules 5.2 Blocksize Power Modules (PM240-2) Figure 5-2 PM240-2, frame size FSB (view from below and front) Figure 5-3 PM240-2, frame size FSC (view from below and front) AC Drive Manual, 06/2019, 6SL3097-5AL00-0BP1...
  • Page 86 Power Modules 5.2 Blocksize Power Modules (PM240-2) Figure 5-4 PM240-2, frame size FSD (view from below and front) AC Drive Manual, 06/2019, 6SL3097-5AL00-0BP1...
  • Page 87 Power Modules 5.2 Blocksize Power Modules (PM240-2) Figure 5-5 PM240-2, frame size FSE (view from below and front) AC Drive Manual, 06/2019, 6SL3097-5AL00-0BP1...
  • Page 88 Power Modules 5.2 Blocksize Power Modules (PM240-2) Figure 5-6 PM240-2, frame size FSF (view from below and front) AC Drive Manual, 06/2019, 6SL3097-5AL00-0BP1...
  • Page 89 Power Modules 5.2 Blocksize Power Modules (PM240-2) Figure 5-7 PM240-2, frame size FSG (view from below and front) AC Drive Manual, 06/2019, 6SL3097-5AL00-0BP1...

  • Page 90: Line Supply Connection

    Power Modules 5.2 Blocksize Power Modules (PM240-2) 5.2.3.2 Line supply connection Power Modules PM240-2: FSA, FSB, and FSC Table 5- 3 Removable line connector Terminal Signal name Technical data Line conductor L1 Line conductor L2 Line conductor L3 Protective conductor connection Power Modules PM240-2: FSD and FSE Table 5- 4...

  • Page 91: Motor Connection

    Power Modules 5.2 Blocksize Power Modules (PM240-2) Power Modules PM240-2: FSG Table 5- 6 Line connection Signal name Technical data Line conductor L1 Line conductor L2 Line conductor L3 Protective conductor connection 5.2.3.3 Motor connection Power Modules PM240-2: FSA, FSB, and FSC Table 5- 7 Removable motor connector Terminal...

  • Page 92: Braking Resistor And Dc Link Connection

    Power Modules 5.2 Blocksize Power Modules (PM240-2) Power Modules PM240-2: FSF Table 5- 9 Motor terminals Terminal Signal name Technical data Protective conductor connection Motor phase U Motor phase V Motor phase W Power Modules PM240-2: FSG Table 5- 10 Motor connection Signal name Technical data...
  • Page 93 Power Modules 5.2 Blocksize Power Modules (PM240-2) Power Modules PM240-2: FSD Table 5- 12 Braking resistor terminals Terminal Signal name Technical data Reserved - do not use Negative connection for the braking resistor Positive connection for the braking resistor Power Modules PM240-2: FSE Table 5- 13 Braking resistor terminals Terminal...

  • Page 94: Safe Brake Relay Connection

    Power Modules 5.2 Blocksize Power Modules (PM240-2) 5.2.3.5 Safe brake relay connection Table 5- 16 Connector Terminal Designation Technical data Low signal Safe Brake Relay to PM240-2 High High signal Safe Brake Relay to PM240-2 Note For additional information, see Section "Option module Safe Brake Relay (Page 338)". 5.2.3.6 STO via Power Module terminals PM240-2 Power Modules, FSD to FSG...
  • Page 95 Note Diagnostics The state of the switch-off signal paths can be monitored using 2 digital outputs of the Control Unit. You can find additional information in the SINAMICS S120/S150 List Manual. Note Conformity with SIL3 To satisfy the requirements of SIL3, you must regularly check the STO functionality – as a minimum every 4 weeks.

  • Page 96: Connection Example

    Power Modules 5.2 Blocksize Power Modules (PM240-2) 5.2.4 Connection example Figure 5-8 Connection example, Power Modules PM240-2, FSA-FSC AC Drive Manual, 06/2019, 6SL3097-5AL00-0BP1...
  • Page 97 Power Modules 5.2 Blocksize Power Modules (PM240-2) Figure 5-9 Connection example, Power Modules PM240-2, FSD-FSG AC Drive Manual, 06/2019, 6SL3097-5AL00-0BP1...

  • Page 98: Dimension Drawings

    Power Modules 5.2 Blocksize Power Modules (PM240-2) 5.2.5 Dimension drawings 5.2.5.1 Power Modules with internal cooling Dimension drawings of the Power Modules Figure 5-10 Dimension drawing of PM240-2 Power Modules, frame size FSA, all data in mm (inches) AC Drive Manual, 06/2019, 6SL3097-5AL00-0BP1...
  • Page 99 Power Modules 5.2 Blocksize Power Modules (PM240-2) Figure 5-11 Dimension drawing of PM240-2 Power Modules, frame size FSB, all data in mm (inches) AC Drive Manual, 06/2019, 6SL3097-5AL00-0BP1...
  • Page 100 Power Modules 5.2 Blocksize Power Modules (PM240-2) Figure 5-12 Dimension drawing of PM240-2 Power Modules, frame size FSC, all data in mm (inches) AC Drive Manual, 06/2019, 6SL3097-5AL00-0BP1...
  • Page 101 Power Modules 5.2 Blocksize Power Modules (PM240-2) Figure 5-13 Dimension drawing of PM240-2 Power Modules, frame size FSD, all data in mm (inches) AC Drive Manual, 06/2019, 6SL3097-5AL00-0BP1...
  • Page 102 Power Modules 5.2 Blocksize Power Modules (PM240-2) Figure 5-14 Dimension drawing of PM240-2 Power Modules, frame size FSE, all data in mm (inches) AC Drive Manual, 06/2019, 6SL3097-5AL00-0BP1...
  • Page 103 Power Modules 5.2 Blocksize Power Modules (PM240-2) Figure 5-15 Dimension drawing of PM240-2 Power Modules, frame size FSF, all data in mm (inches) AC Drive Manual, 06/2019, 6SL3097-5AL00-0BP1...
  • Page 104 Power Modules 5.2 Blocksize Power Modules (PM240-2) Figure 5-16 Dimension drawing of PM240-2 Power Modules, frame size FSG, all data in mm (inches) AC Drive Manual, 06/2019, 6SL3097-5AL00-0BP1...
  • Page 105 Power Modules 5.2 Blocksize Power Modules (PM240-2) Figure 5-17 PM240-2, FSA-FSG dimensions Table 5- 19 Dimensions of PM240-2 Power Modules, FSA-FSG Frame Width in mm Height in mm (inch) Depth in mm (inch) size (inch) without shield plate with shield plate 73 (2.87) 196 (7.72) 276 (10.87)

  • Page 106: Push Through Power Modules

    Power Modules 5.2 Blocksize Power Modules (PM240-2) 5.2.5.2 Push through Power Modules Dimension drawings of the Power Modules Figure 5-18 Dimension drawing of PM240-2 Push Through Power Modules, frame size FSA, all data in mm (inches) AC Drive Manual, 06/2019, 6SL3097-5AL00-0BP1...
  • Page 107 Power Modules 5.2 Blocksize Power Modules (PM240-2) Figure 5-19 Dimension drawing of PM240-2 Push Through Power Modules, frame size FSB, all data in mm (inches) AC Drive Manual, 06/2019, 6SL3097-5AL00-0BP1...
  • Page 108 Power Modules 5.2 Blocksize Power Modules (PM240-2) Figure 5-20 Dimension drawing of PM240-2 Push Through Power Modules, frame size FSC, all data in mm (inches) AC Drive Manual, 06/2019, 6SL3097-5AL00-0BP1...
  • Page 109 Power Modules 5.2 Blocksize Power Modules (PM240-2) Figure 5-21 Dimension drawing of PM240-2 Push Through Power Modules, frame sizes FSD-FSF, all data in mm AC Drive Manual, 06/2019, 6SL3097-5AL00-0BP1...

  • Page 110: Drilling Patterns

    Power Modules 5.2 Blocksize Power Modules (PM240-2) Table 5- 20 Dimensions of PM240-2 PT Power Modules, FSA-FSF Frame Width in mm Height in mm (inch) Mounting depth in mm (inch) size (inch) without shield with shield In the Outside Total plate plate cabinet...

  • Page 111: Mounting

    Power Modules 5.2 Blocksize Power Modules (PM240-2) Drilling patterns for push through PM240-2 Power Modules Push through PM240-2 Power Modules with external cooling are mounted in mounting frames in order to maintain the IP54 degree of protection. You can find a description of the mounting frames with dimensions and drilling patterns in Chapter Accessories/mounting frames (Page 359).

  • Page 112: Mounting Dimensions And Tightening Torques

    Power Modules 5.2 Blocksize Power Modules (PM240-2) Note Installation frame for push through units An installation frame should be used when push through units are installed in the cabinet. You can find more information about the installation frame in Section Mounting frame (Page 358).

  • Page 113: Mounting The Shield Connection Plate

    Power Modules 5.2 Blocksize Power Modules (PM240-2) Table 5- 22 PM240-2 Power Modules Push Through, dimensions and tightening torques for mounting Frame size Height, width, depth Fastening Tightening torque Without shield With shield connection connection plate plate 238 x 126 x 171 322 x 126 x 171 6 x M5 bolts 3.5 Nm (31.0 lbf in)
  • Page 114 Power Modules 5.2 Blocksize Power Modules (PM240-2) Modules FSD and FSE Figure 5-23 Mounting a shield connection plate onto a PM240-2 Power Module, FSD and FSE Module FSF Figure 5-24 Mounting a shield connection plate onto a PM240-2 Power Module, FSF AC Drive Manual, 06/2019, 6SL3097-5AL00-0BP1...
  • Page 115 Power Modules 5.2 Blocksize Power Modules (PM240-2) Module FSG Figure 5-25 Mounting a shield connection plate onto a PM240-2 Power Module, FSG Push through modules, FSA to FSC Figure 5-26 Mounting a shield connection plate onto a push through PM240-2 Power Module, FSA to AC Drive Manual, 06/2019, 6SL3097-5AL00-0BP1...

  • Page 116: Electrical Connection

    Power Modules 5.2 Blocksize Power Modules (PM240-2) 5.2.7 Electrical connection 5.2.7.1 Special issues when connecting Power Modules FSG Large connection cross-sections Note Cable lugs for M10 bolts according to SN71322 are suitable for cables with cross-sections of 35 mm … 185 mm (1 AWG …...

  • Page 117: Technical Data

    Power Modules 5.2 Blocksize Power Modules (PM240-2) Figure 5-28 Grounding screw at the PM240-2, FSG Note If you remove the grounding screw, the EMC properties deteriorate and the requirements of Class C3 are no longer met. 5.2.8 Technical data Note Degree of protection of PM240-2 Power Modules The Power Modules PM240-2 fulfill degree of protection IP20 per EN 60529.

  • Page 118: Power Modules

    Power Modules 5.2 Blocksize Power Modules (PM240-2) 5.2.8.1 200 V Power Modules Table 5- 23 Technical data of the PM240-2, FSA (200 V) Line voltage 1 AC / 3 AC 200 … 240 V ±10 % Internal Push-through Article No. 6SL3210–...
  • Page 119 Power Modules 5.2 Blocksize Power Modules (PM240-2) Table 5- 24 Technical data of the PM240-2, FSB (200 V) Line voltage 1 AC / 3 AC 200 … 240 V ±10 % Internal Push-through Article No. 6SL3210– 6SL3210– 6SL3210– 6SL3211– without integrated line filter 1PB15-5UL0 1PB17-4UL0 1PB21-0UL0...
  • Page 120 Power Modules 5.2 Blocksize Power Modules (PM240-2) Table 5- 25 Technical data of the PM240-2, FSC (200 V) (1/2) Line voltage 1 AC / 3 AC 200 … 240 V ±10 % Internal Push-through Article No. 6SL3210- 6SL3210- 6SL3211- without integrated line filter 1PB21-4UL0 1PB21-8UL0 1PB21-8UL0...
  • Page 121 Power Modules 5.2 Blocksize Power Modules (PM240-2) Table 5- 26 Technical data of the PM240-2, FSC (200 V) (2/2) Line voltage 3 AC 200 … 240 V ±10 % Internal Push-through Internal Push-through Article No. 6SL3210- 6SL3211- 6SL3210- 6SL3211- without integrated line filter 1PC22-2UL0 1PC22-2UL0 1PC22-8UL0...
  • Page 122 Power Modules 5.2 Blocksize Power Modules (PM240-2) Table 5- 27 Technical data of the PM240-2, FSD (200 V) Line voltage 3 AC 200 … 240 V ±10 % Internal Push-through Article No. 6SL3210- 6SL3210- 6SL3210- 6SL3211- without integrated line filter 1PC24-2UL0 1PC25-4UL0 1PC26-8UL0...
  • Page 123 Power Modules 5.2 Blocksize Power Modules (PM240-2) Table 5- 28 Technical data of the PM240-2, FSE (200 V) Line voltage 3 AC 200 … 240 V ±10 % Internal Push-through Article No. 6SL3210- 6SL3210- 6SL3211- without integrated line filter 1PC28-0UL0 1PC31-1UL0 1PC31-1UL0 Output current...
  • Page 124 Power Modules 5.2 Blocksize Power Modules (PM240-2) Table 5- 29 Technical data of the PM240-2, FSE (200 V) Line voltage 3 AC 200 … 240 V ±10 % Internal Push-through Article No. 6SL3210- 6SL3210- 6SL3210- 6SL3211- without integrated line filter 1PC31-3UL0 1PC31-6UL0 1PC31-8UL0...

  • Page 125: 400 V Power Modules

    Power Modules 5.2 Blocksize Power Modules (PM240-2) 5.2.8.2 400 V Power Modules Table 5- 30 Technical data of the PM240-2, FSA (400 V) (1/2) Line voltage 3-phase 380 … 480 V AC ± 10% Internal Article No. 6SL3210– 6SL3210– 6SL3210– 6SL3210–...
  • Page 126 Power Modules 5.2 Blocksize Power Modules (PM240-2) Table 5- 31 Technical data of the PM240-2, FSA (400 V) (2/2) Line voltage 3-phase 380 … 480 V AC ± 10% Internal Push-through Article No. 6SL3210– 6SL3210– 6SL3211– without integrated line filter 1PE16-1UL1 1PE18-0UL1 1PE18-0UL1...
  • Page 127 Power Modules 5.2 Blocksize Power Modules (PM240-2) Table 5- 32 Technical data of the PM240-2, FSB (400 V) Line voltage 3 AC 380 … 480 V ±10 % Internal Push-through Article No. 6SL3210– 6SL3210– 6SL3210– 6SL3211– without integrated line filter 1PE21-1UL0 1PE21-4UL0 1PE21-8UL0...
  • Page 128 Power Modules 5.2 Blocksize Power Modules (PM240-2) Table 5- 33 Technical data of the PM240-2, FSC (400 V) Line voltage 3 AC 380 … 480 V ±10 % Internal Push-through Article No. 6SL3210– 6SL3210– 6SL3211– without integrated line filter 1PE22-7UL0 1PE23-3UL0 1PE23-3UL0 with internal line filter...
  • Page 129 Power Modules 5.2 Blocksize Power Modules (PM240-2) Table 5- 34 Technical data of the PM240-2, FSD (400 V) Line voltage 3 AC 380 … 480 V ±10 % Internal Push-through Article No. 6SL3210- 6SL3210- 6SL3210- 6SL3210- 6SL3211- without integrated line filter 1PE23-8UL0 1PE24-5UL0 1PE26-0UL0...
  • Page 130 Power Modules 5.2 Blocksize Power Modules (PM240-2) Table 5- 35 Technical data of the PM240-2, FSE (400 V) Line voltage 3 AC 380 … 480 V ±10 % Internal Push-through Article No. 6SL3210- 6SL3210- 6SL3211- without integrated line filter 1PE28-8UL0 1PE31-1UL0 1PE31-1UL0 with internal line filter...
  • Page 131 Power Modules 5.2 Blocksize Power Modules (PM240-2) Table 5- 36 Technical data of the PM240-2, FSE (400 V) Line voltage 3 AC 380 … 480 V ±10 % Internal Push-through Article No. 6SL3210- 6SL3210- 6SL3210- 6SL3210- 6SL3211- without integrated line filter 1PE31-5UL0 1PE31-8UL0 1PE32-1UL0...
  • Page 132 Power Modules 5.2 Blocksize Power Modules (PM240-2) Table 5- 37 Technical data of the PM240-2, FSG (400 V) Line voltage 3 AC 380 … 480 V ±10 % Internal Article number 6SL3210- 6SL3210- 6SL3210- with internal C3 line filter 1PE33-0CL0 1PE33-7CL0 1PE34-8CL0 with internal C2 line filter...

  • Page 133: Power Modules

    Power Modules 5.2 Blocksize Power Modules (PM240-2) 5.2.8.3 690 V Power Modules Table 5- 38 Technical data of the PM240-2, FSD (690 V) (1/2) Line voltage 3 AC 500 … 690 V ±10 % Article No. 6SL3210- 6SL3210- 6SL3210- without integrated line filter 1PH21-4UL0 1PH22-0UL0 1PH22-3UL0...
  • Page 134 Power Modules 5.2 Blocksize Power Modules (PM240-2) Table 5- 39 Technical data of the PM240-2, FSD (690 V) (2/2) Line voltage 3 AC 500 … 690 V ±10 % Internal Article No. 6SL3210- 6SL3210- 6SL3210- without integrated line filter 1PH22-7UL0 1PH23-5UL0 1PH24-2UL0 with integrated line filter...
  • Page 135 Power Modules 5.2 Blocksize Power Modules (PM240-2) Table 5- 40 Technical data of the PM240-2, FSE (690 V) Line voltage 3 AC 500 … 690 V ±10 % Internal Article No. 6SL3210- 6SL3210- without integrated line filter 1PH25-2UL0 1PH26-2UL0 with integrated line filter 1PH25-2AL0 1PH26-2AL0 Output current...
  • Page 136 Power Modules 5.2 Blocksize Power Modules (PM240-2) Table 5- 41 Technical data of the PM240-2, FSF (690 V) Line voltage 3 AC 500 … 690 V ±10 % Internal Article No. 6SL3210- 6SL3210- 6SL3210- 6SL3210- without integrated line filter 1PH28-0UL0 1PH31-0UL0 1PH31-2UL0 1PH31-4UL0...
  • Page 137 Power Modules 5.2 Blocksize Power Modules (PM240-2) Table 5- 42 Technical data of the PM240-2, FSG (690 V) Line voltage 3 AC 500 … 690 V ±10 % Internal Article number 6SL3210- 6SL3210- 6SL3210- with internal C3 line filter 1PH31-7CL0 1PH32-1CL0 1PH32-5CL0 Output current...

  • Page 138: Harmonic Currents

    Power Modules 5.2 Blocksize Power Modules (PM240-2) 5.2.8.4 Harmonic currents Note Limit values for temperature monitoring Carefully comply with the device-specific information and instructions for maintaining harmonic current limits. With respect to maintaining limit values for harmonic currents, the EMC product standard EN61800-3 for drive systems (PDS) refers to compliance with standards EN 61000-3-2 and EN 61000-3-12.
  • Page 139 Power Modules 5.2 Blocksize Power Modules (PM240-2) Figure 5-29 Reduction of the output current as a function of the pulse frequency Figure 5-30 Reduction of the output current as a function of the pulse frequency (for PM240-2; 400 V, 75 and 90 kW) AC Drive Manual, 06/2019, 6SL3097-5AL00-0BP1...
  • Page 140 Power Modules 5.2 Blocksize Power Modules (PM240-2) Derating as a function of the output frequency Power Modules blocksize format (FSA to FSC) If the Power Modules are operated at an output frequency < 22 Hz, then you must reduce the output currents I and I as follows: Figure 5-31...

  • Page 141: Overload Capability

    Power Modules 5.2 Blocksize Power Modules (PM240-2) 5.2.9.2 Overload capability Overload capability is the property of the Power Module to temporarily supply a current that is higher than the rated current to accelerate a motor. Typical load cycles are defined to clearly demonstrate overload capability: "Low Overload"...
  • Page 142 Power Modules 5.2 Blocksize Power Modules (PM240-2) Figure 5-36 Duty cycle without initial load (for servo drives) Figure 5-37 S6 duty cycle with pre-load condition Figure 5-38 S6 peak current load cycle with pre-load condition Figure 5-39 Duty cycle with 60 s overload with a duty cycle duration of 300 s AC Drive Manual, 06/2019, 6SL3097-5AL00-0BP1...

  • Page 143: Power Modules Chassis

    Power Modules 5.3 Power Modules Chassis Figure 5-40 Duty cycle with 30 s overload with a duty cycle duration of 300 s Note The short leading edges of the duty cycles shown can only be achieved using speed or torque control. Power Modules Chassis 5.3.1 Description...

  • Page 144: Interface Description

    Power Modules 5.3 Power Modules Chassis 5.3.2 Interface description 5.3.2.1 Overview Figure 5-41 Power Module, frame size FX AC Drive Manual, 06/2019, 6SL3097-5AL00-0BP1...

  • Page 145: Terminal Block X9

    Power Modules 5.3 Power Modules Chassis Figure 5-42 Power Module, frame size GX 5.3.2.2 Terminal Block X9 Table 5- 44 Terminal block X9 Terminal Signal name Technical data P24V Voltage: 24 V DC (20.4 ... 28.8 V) Current consumption: max 1.4 A Reserved, do not use Reserved, do not use Main contactor...

  • Page 146: Dcps, Dcns Connection For A Dv/Dt Filter

    Power Modules 5.3 Power Modules Chassis Note If the "Safe Torque Off" function is selected, 24 V DC must be applied to terminal -X9:7 and terminal -X9:8 must be grounded. Upon removal, pulse inhibit is activated. 5.3.2.3 DCPS, DCNS connection for a dv/dt filter Table 5- 45 DCPS, DCNS Frame size...
  • Page 147 Power Modules 5.3 Power Modules Chassis WARNING Electric shock in the event of voltage flashovers at the temperature sensor Voltage arcs to the signal electronics can occur for motors without electrical separation of the temperature sensors. • Only use temperature sensors that fully comply with the specifications of the safety isolation.

  • Page 148: X42 Terminal Strip

    Power Modules 5.3 Power Modules Chassis 5.3.2.5 X42 terminal strip Table 5- 47 Terminal block -X42: Terminal Function Technical data P24L Power supply for Control Unit, Sensor Module and Terminal Module (18 to 28.8 V) Maximum load current: 3 A Max.

  • Page 149: Drive-Cliq Interface X400-X402

    (0.5 Hz) Green/Red Firmware download is complete. Wait for POWER ON. (2 Hz) Green/orange Recognition of the component via LED is activated (see SINAMICS S120/S150 List Manual.) red/orange Remark: Both options depend on the LED status when component recognition is activated using the parameter.
  • Page 150 DC-link voltage < 100 V and voltage at –X9:1/2 less than 12 V. The component is ready for operation. Flashing There is a fault. If the LED continues to flash after you have performed a POWER ON, please contact your Siemens service center. AC Drive Manual, 06/2019, 6SL3097-5AL00-0BP1...

  • Page 151: Connection Example

    Power Modules 5.3 Power Modules Chassis 5.3.3 Connection example Figure 5-43 Connection example: Power Module chassis AC Drive Manual, 06/2019, 6SL3097-5AL00-0BP1...

  • Page 152: Dimension Drawings

    Power Modules 5.3 Power Modules Chassis 5.3.4 Dimension drawings Dimension drawing frame size FX The cooling clearances to be maintained are indicated by the dotted line. Figure 5-44 Dimension drawing Power Module, frame size FX AC Drive Manual, 06/2019, 6SL3097-5AL00-0BP1...
  • Page 153 Power Modules 5.3 Power Modules Chassis Dimension drawing frame size GX The cooling clearances to be maintained are indicated by the dotted line. Figure 5-45 Dimension drawing Power Module, frame size GX AC Drive Manual, 06/2019, 6SL3097-5AL00-0BP1...

  • Page 154: Electrical Connection

    Power Modules 5.3 Power Modules Chassis 5.3.5 Electrical connection Adjusting the fan voltage (-T10) The power supply for the device fans (1-phase 230 VAC) in the Power Module (-T10) is taken from the line supply using a transformer. The mounting position of the transformer is shown in the interface descriptions.
  • Page 155 Power Modules 5.3 Power Modules Chassis Removing the connection clip to the basic interference suppression module for operation on an ungrounded supply system (IT system) If the Power Module is operated from a non-grounded line supply (IT system), the connection bracket to the basic interference suppression module of the Power Module must be removed.

  • Page 156: Technical Data

    Power Modules 5.3 Power Modules Chassis 5.3.6 Technical data Table 5- 53 Technical data, Power Modules Chassis Line voltage 3-ph. 380 V to 480 V AC ±10% (-15% < 1 min) Article number 6SL3310– 1TE32-1AA3 1TE32-6AA3 1TE33–1AA3 1TE33-8AA3 1TE35-0AA3 Frame size Output current rated current I base load current I...

  • Page 157: Characteristics

    Derating as a function of the ambient temperature and installation altitude Air-cooled SINAMICS S120 chassis format units and the associated system components are rated for an ambient temperature of 40 °C and installation altitudes up to 2000 m above sea level.
  • Page 158 Power Modules 5.3 Power Modules Chassis As additional measure for installation altitudes from 2000 m up to 5000 m, an isolating transformer is required in order to reduce transient overvoltages according to EN 60664-1. Table 5- 54 Reduction of the output current as a function of the installation altitude and the ambient temperature Installation altitude Output current (as a % of the rated current) for an ambient temperature of...

  • Page 159: Overload Capability

    Power Modules 5.3 Power Modules Chassis 5.3.7.2 Overload capability The Power Modules are equipped with an overload reserve, e.g. to handle breakaway torques. In drives with overload requirements, the appropriate base load current must, therefore, be used as a basis for the required load. The overload data is valid under the precondition that the Power Module is operated with its base load current before and after the overload occurs (a load duration of 300 s is used as a basis here).
  • Page 160 Power Modules 5.3 Power Modules Chassis High overload The base load current for high overload I is based on a load duty cycle of 150% for 60 s or 160% for 10 s with a load duty duration of 300 s. Figure 5-50 Characteristic: High overload AC Drive...

  • Page 161: Dc Link Components

    DC link components Blocksize 6.1.1 Braking resistors 6.1.1.1 Description The PM240-2 Power Modules cannot feed back regenerated energy into the line supply. For regenerative operation, e.g. the braking of a rotating mass, a braking resistor must be connected to convert the resulting energy into heat. A thermostatic switch monitors the braking resistor for overtemperature and issues a signal on an isolated contact if the limit value is exceeded.

  • Page 162: Safety Instructions For Blocksize Braking Resistors

    DC link components 6.1 Blocksize 6.1.1.2 Safety instructions for blocksize braking resistors WARNING Fire and device damage as a result of ground fault/short-circuit The cables to the braking resistor must be routed so that a ground fault or short circuit can be ruled out.

  • Page 163: Connection Examples

    DC link components 6.1 Blocksize 6.1.1.3 Connection examples The braking resistor is connected directly on the Power Module at the terminals R1 and R2. The braking resistor must be protected against overheating. This protection function performs the function of a thermostatic switch. The thermostatic switch is included in the scope of supply of the braking resistor.

  • Page 164: Dimension Drawings

    DC link components 6.1 Blocksize 6.1.1.4 Dimension drawings Figure 6-2 Dimension drawing and drilling pattern for blocksize braking resistors Table 6- 1 Dimensions, braking resistors for PM240-2 Power Modules Frame size Article number Total dimensions Drilling dimensions For 200 V converters: JJY:023146720008 (inch) (11.61)
  • Page 165 DC link components 6.1 Blocksize Frame size Article number Total dimensions Drilling dimensions 6SL3201-0BE23-8AA0 (inch) (19.29) (9.84) (5.51) (18.11) (8.54) JJY:023422620001 (inch) (18.50) (8.66) (7.09) (16.93) (7.36) JJY:023424020001 (inch) (24.02) (8.66) (7.09) (22.44) (7.36) JJY:023434020001 (inch) (24.80) (13.78) (7.09) (22.44) (12.48) JJY:023454020001 (FSD)

  • Page 166: Installation

    DC link components 6.1 Blocksize 6.1.1.5 Installation The braking resistor for all modules is connected at terminals R1 and R2. Since it generates heat, it should be mounted to the side of the Power Modules. The braking resistors for the Power Modules, frame sizes FSD to FSG should be placed outside the control cabinet or the switchgear room in order to direct the resulting heat loss away from the Power Modules.

  • Page 167: Technical Data

    Siemens. 6.1.1.6 Technical data Line voltage 1/3 AC 200 V to 240 V ±10 % Note Additional combinations are possible through our "Siemens Product Partners for Drive Options (https://w3.siemens.com/mcms/mc-drives/de/niederspannungsumrichter/sinamics- zubehoer/Seiten/sinamics-zubehoer.aspx)". Note Braking resistors FSD … FSF Only use braking resistors that are UL approved, and have successfully passed the "Abnormal Operation Test"...
  • Page 168 DC link components 6.1 Blocksize Manufacturer Heine Resistors GmbH Article number JJY:023... 146720008 151720007 163720018 433720001 Power connections (including protective conductor) Max. cross-section that can be 2.5 mm 4.0 mm 6.0 mm 6.0 mm connected: (AWG 14) (AWG 12) (AWG 10) (AWG 10) Tightening torque: 0.5 Nm (4.4 lbf in)
  • Page 169 DC link components 6.1 Blocksize Manufacturer Heine Resistors GmbH Article number JJY:023... 422620002 423320001 434020003 Weight 13.5 Suitable for Power Module 6SL3210- 6SL3210- 6SL3210- 1PC24-2UL0 1PC28-8UL0 1PC31-3UL0 1PC25-4UL0 1PC31-1UL0 1PC31-6UL0 1PC26-8UL0 1PC31-8UL0 6SL3211- 6SL3211- 6SL3211- 1PC26-8UL0 1PC31-1UL0 1PC31-8UL0 Frame size Type rating of the Power Module 11 …...
  • Page 170 DC link components 6.1 Blocksize Article No. 6SL3201- 0BE14-3AA0 0BE21-0AA0 0BE21-8AA0 0BE23-8AA0 Frame size Type rating of the Power Module 0.55 … 1.5 2.2 … 3.0 5.5 … 7.5 11 … 15 ☐ = A: Power Module with integrated line filter, ☐ = U: Power Module without integrated line filter Table 6- 6 Braking resistors for PM240-2 blocksize, 400 V, FSD - FSE, self-protecting Manufacturer...
  • Page 171 DC link components 6.1 Blocksize Manufacturer Heine Resistors GmbH Article No. JJY:023454020001 JJY:023464020001 6SL3000-1BE32-5AA0 (JJY:023434020001 + (2 x JJY:023422620001) JJY:023434020001) Peak power P Load duration for peak power T Period duration of braking duty cycle T Degree of protection IP21 IP21 IP00 Power connections...
  • Page 172 DC link components 6.1 Blocksize Manufacturer Heine Resistors GmbH Article No. JJY:02342402000 JJY:02343402000 JJY:02346402000 6SL3000-1BH32- 5AA0 (2 x JJY:02343402000 Degree of protection IP21 IP21 IP21 IP00 Power connections (including protective conductor) M5 bolts M5 bolts M5 bolts M10 stud terminal Tightening torque: 6.0 Nm 6.0 Nm...

  • Page 173: Chassis

    DC link components 6.2 Chassis [s]: Duration of load with peak power [kW]: Unit rating of the braking resistor [kW]: Peak power of the braking resistor Chassis 6.2.1 Braking Modules 6.2.1.1 Description A Braking Module (and an external braking resistor) is required in certain cases when the drive is to be braked or brought to a standstill (e.g.

  • Page 174: Safety Instructions For Braking Modules Chassis Format

    – Route the cables in separate cable ducts or pipes. NOTICE Damage to braking resistors that are not permissible An impermissible braking resistor may become damaged. • Only use braking resistors that SIEMENS has authorized for SINAMICS. AC Drive Manual, 06/2019, 6SL3097-5AL00-0BP1...

  • Page 175: Braking Module For Frame Size Fx

    DC link components 6.2 Chassis 6.2.1.3 Braking Module for frame size FX Figure 6-4 Braking Module for Power Module, frame size FX Note With this Braking Module, the R1 and DCPA interfaces use the same connection. AC Drive Manual, 06/2019, 6SL3097-5AL00-0BP1...

  • Page 176: Braking Module For Frame Size Gx

    DC link components 6.2 Chassis 6.2.1.4 Braking Module for frame size GX Figure 6-5 Braking Module for Power Module, frame size GX Note With this Braking Module, the R1 and DCPA interfaces use the same connection. AC Drive Manual, 06/2019, 6SL3097-5AL00-0BP1...

  • Page 177: Connection Example

    DC link components 6.2 Chassis 6.2.1.5 Connection example Figure 6-6 Example connection of Braking Module 6.2.1.6 Braking resistor connection X1 Table 6- 9 Braking resistor connection Terminal Designation Braking resistor connection R+ Braking resistor connection R- Max. connectable cross-section: 50 mm (AWG 1) AC Drive Manual, 06/2019, 6SL3097-5AL00-0BP1...

  • Page 178: X21 Digital Inputs/Outputs

    DC link components 6.2 Chassis 6.2.1.7 X21 digital inputs/outputs Table 6- 10 Terminal block X21 Terminal Designation Technical data Shield Shield connection for terminal 2 ... 6 Low level: -3 … 5 V High signal level: 15 … 30 V DI inhibit input Current consumption: 2 …...

  • Page 179: S1 Threshold Switch

    DC link components 6.2 Chassis 6.2.1.8 S1 Threshold switch The response threshold at which the Braking Module is activated and the DC-link voltage generated during braking are specified in the following table. WARNING Electric shock when operating the threshold switch Operating the threshold switch when a voltage is present can cause death or serious injury.

  • Page 180: Installing A Braking Module In A Power Module, Frame Size Fx

    DC link components 6.2 Chassis 6.2.1.9 Installing a Braking Module in a Power Module, frame size FX ① Loosen the two M6 screws. Remove the front cover to the top. ② Loosen the two screws from the cover plate at the top and the M6 nut on the left-hand side.
  • Page 181 DC link components 6.2 Chassis ④ Remove the three screws on the blanking cover. Remove the blanking cover. ⑤ Install the Braking Module instead of the blanking cover and secure it with the blanking cover screws that were previously removed. ⑥...

  • Page 182: Installing A Braking Module In A Power Module, Frame Size Gx

    DC link components 6.2 Chassis 6.2.1.10 Installing a Braking Module in a Power Module, frame size GX ① Loosen the two M6 screws. Remove the front cover to the top. ② Loosen the two screws from the cover plate at the top and the M6 nut on the left-hand side.

  • Page 183: Technical Data

    DC link components 6.2 Chassis ④ Remove the three screws on the blanking cover. Remove the blanking cover. ⑤ Install the Braking Module instead of the blanking cover and secure it with the blanking cover screws that were previously removed. ⑥...

  • Page 184: Braking Resistors

    DC link components 6.2 Chassis Article number 6SL3300–1AE31-3AA0 6SL3300–1AE32-5AA0 Max. cross-section that can be connected 1.5 mm² (AWG 16) 1.5 mm² (AWG 16) Digital output (continued-short-circuit-proof) Rated voltage 24 VDC 24 VDC Max. load current of the digital output 500 mA 500 mA Max.

  • Page 185: Safety Instructions For Braking Resistors Chassis Format

    DC link components 6.2 Chassis 6.2.2.2 Safety instructions for braking resistors chassis format WARNING Electric shock as a result of the connected voltage and residual charge of the DC link capacitors at the Braking Module Contact with live connections on the Braking Module can result in death or serious injury. •...
  • Page 186 DC link components 6.2 Chassis WARNING Fire due to overheating resulting from excessively long connecting cables Excessively long connection cables between the Braking Module and the external braking resistor may cause components to overheat with the associated risk of fire and smoke. •...

  • Page 187: Dimension Drawing

    DC link components 6.2 Chassis 6.2.2.3 Dimension drawing ① Rating plate ② T1/T2 screw terminal ③ Threaded bolt (M8) ④ Ground connection (M8) ⑤ ⑥ Figure 6-7 Dimension drawing, 25 kW/125 kW resistor AC Drive Manual, 06/2019, 6SL3097-5AL00-0BP1...

  • Page 188: Electrical Connection

    DC link components 6.2 Chassis ① Rating plate ② Threaded bolt (M10) ③ T1/T2 screw terminal ④ Ground connection (M10) ⑤ ⑥ Figure 6-8 Dimension drawing, 50 kW/250 kW resistor 6.2.2.4 Electrical connection Recommended cable cross-sections: ● For 25 kW: 35 mm² (AWG 2) ●...

  • Page 189: Technical Data

    DC link components 6.2 Chassis 6.2.2.5 Technical data Table 6- 14 What is the technical data of the braking resistors Article number Unit 6SL3000–1BE31-3AA0 6SL3000–1BE32-5AA0 power (unit rating) power (peak power) Max. current Cable entry Via cable gland M50 Via cable gland M50 Line connection Via stud M10 Via stud M10...
  • Page 190 DC link components 6.2 Chassis AC Drive Manual, 06/2019, 6SL3097-5AL00-0BP1...

  • Page 191: Motor-Side Power Components

    Longer motor cables by using sine-wave filters or dv/dt filters Longer motor cables for Power Modules FSD to FSG can be used when using sine-wave filters, dv/dt filters or dv/dt filters compact. You can source suitable filters through our Solution Partners (https://www.automation.siemens.com/solutionpartner/partnerfinder/Home/Index?country=D E&program=1&technology=19&lang=en). AC Drive Manual, 06/2019, 6SL3097-5AL00-0BP1...

  • Page 192: Safety Instructions For Motor Reactors

    There is a risk that the motor reactor will be thermally damaged. • Use only motor reactors that have been approved for SINAMICS by Siemens. NOTICE Damage to the motor reactor if the maximum output frequency is exceeded The maximum permissible output frequency when motor reactors are used is 150 Hz.

  • Page 193: Dimension Drawings

    Motor-side power components 7.1 Blocksize 7.1.1.3 Dimension drawings Motor reactors 6SL3202-0AE16-1CA0 and -0AE18-8CA0 for PM240-2, FSA or FSB Figure 7-1 Dimension drawing, motor reactors 6SL3202-0AE16-1CA0 and 6SL3202-0AE18-8CA0, all data in mm and (inch) AC Drive Manual, 06/2019, 6SL3097-5AL00-0BP1...
  • Page 194 Motor-side power components 7.1 Blocksize Motor reactor 6SL3202-0AE21-8AC0 for PM240-2, FSB or FSC Figure 7-2 Dimension drawing, motor reactor 6SL3202-0AE21-8CA0, all data in mm and (inch) AC Drive Manual, 06/2019, 6SL3097-5AL00-0BP1...
  • Page 195 Motor-side power components 7.1 Blocksize Motor reactor 6SL3202-0AE23-8CA0 for PM240-2, FSC (400 V) Figure 7-3 Dimension drawing, motor reactor 6SL3202-0AE23-8CA0, all data in mm and (inch) 6SE4000-3TC..-..D0 motor reactor for PM240-2, FSD-FSF (400 V) Figure 7-4 Dimension drawing of 6SE4000-3TC..-..D0 motor reactor, dimensions, see the following table AC Drive Manual, 06/2019, 6SL3097-5AL00-0BP1...
  • Page 196 Motor-side power components 7.1 Blocksize Table 7- 1 Dimensions of 6SE4000-3TC..-..D0 motor reactors, all measurements in mm and (inches) 6SE4000- Frame size 3TC07-5ED0 270 (10.63) 248 (9.76) 209 (8.23) 3TC14-5FD0 FSE/FSF 350 (13.80) 321 (12.64) 288 (11.34) 6SL3000-2..-.AA0 motor reactor for PM240-2, FSD-FSF (400 V / 690 V) Figure 7-5 Dimension drawing of 6SL3000-2..-.AA0 type 1 motor reactor, dimensions, see the following table...

  • Page 197: Mounting

    Motor-side power components 7.1 Blocksize 6SL3000-2BE35-0AA0 motor reactor for PM240-2, FSG (400 V) Figure 7-6 Dimension drawing of 6SL3000-2BE35-0AA0 type 2 motor reactor, dimensions, see the following table Table 7- 3 Dimensions of 6SL3000-2BE35-0AA0 motor reactors, all dimensions in mm and (inches) 6SL3000- 2BE35-0AA0 FSG (400 V)

  • Page 198: Electrical Connection

    Motor-side power components 7.1 Blocksize 7.1.1.5 Electrical connection Note Approved cables for UL applications Use only 75° C copper cables. Table 7- 5 Securing the connection cables to the motor reactor Article number Connection to the Power Module/motor Protective conductor connection connection Fastening Tightening...
  • Page 199 Motor-side power components 7.1 Blocksize Article No. 6SL3202- 0AE16-1CA0 0AE18-8CA0 0AE21-8CA0 0AE23-8CA0 Matching Power Modules Line voltage 1/3-phase 200 V AC -10 % to 240 V AC +10 %: 6SL3210- 6SL3210- 6SL3210- 1PB13-0☐L0 1PB17-4☐L0 1PB21-0☐L0 1PB13-8☐L0 1PB21-4☐L0 1PB15-5☐L0 1PB21-8☐L0 6SL3211- 6SL3211- 1PB13-8☐L0 1PB21-0☐L0...
  • Page 200 Motor-side power components 7.1 Blocksize Table 7- 8 Motor reactors for Power Modules PM240-2, part 3 Article number 6SL3000- 2BE32-1AA0 2BE32-6AA0 2AH31-0AA0 2AH31-5AA0 Inductance 0.053 0.04 0.16 0.11 Rated current Power loss 0.49 0.50 0.26 / 0.30 0.32 / 0.34 Degree of protection IP00 IP00...

  • Page 201: Chassis

    Motor-side power components 7.2 Chassis Article number 6SL3000- 2AH31-8AA0 2AH32-4AA0 2AH32-6AA0 Suitable for Power Modules Line voltage 3 AC 500 V -10 % to 690 V +10 %: 6SL3210- 6SL3210- 6SL3210- 1PH31-7CL0 1PH32-1CL0 1PH32-5CL0 Frame size Type rating of the Power Module Chassis 7.2.1 Motor reactors...

  • Page 202: Safety Instructions For Motor Reactors

    There is a risk that the motor reactor will be thermally damaged. • Use only motor reactors that have been approved for SINAMICS by Siemens. NOTICE Damage to the motor reactor if the maximum output frequency is exceeded The maximum permissible output frequency when motor reactors are used is 150 Hz.

  • Page 203: Dimension Drawing

    Motor-side power components 7.2 Chassis 7.2.1.3 Dimension drawing ① Mounting hole ② Motor reactor type 1 ③ Motor reactor type 2 Figure 7-7 Dimension drawing, motor reactor 6SL3000- 2BE32-1AA0 2BE32-6AA0 2BE33-2AA0 2BE33-8AA0 2BE35-0AA0 Connection type 25 (0.98) 25 (0.98) 25 (0.98) 25 (0.98) 30 (1.18) 5 (0.19)

  • Page 204: Technical Data

    Motor-side power components 7.2 Chassis 7.2.1.4 Technical data Table 7- 11 Technical data, motor reactors Article number 6SL3000- 2BE32-1AA0 2BE32-6AA0 2BE33-2AA0 2BE33-8AA0 2BE35-0AA0 Suitable for 6SL3310- 1TE32-1AA. 1TE32-6AA. 1TE33-1AA. 1TE33-8AA. 1TE35-0AA. Power Module Unit rating of the Power Module Rated current Power loss - at 50 Hz 0.436...

  • Page 205: Safety Instructions For Sine-Wave Filters

    Damage to the Power Module by using components that have not been released When using components that have not been released, damage or malfunctions can occur at the devices or the system itself. • Only use sine-wave filters that SIEMENS has released for SINAMICS. AC Drive Manual, 06/2019, 6SL3097-5AL00-0BP1...

  • Page 206: Dimension Drawing

    • When commissioning, you must always activate the sine-wave filter connected to the Power Module (see SINAMICS S120/S150 List Manual). NOTICE Damage to the sine-wave filter if a motor is not connected Sine-wave filters, which are operated without a motor being connected, can be damaged or destroyed.

  • Page 207: Technical Data

    Motor-side power components 7.2 Chassis Table 7- 12 Dimensions, sine-wave filter in mm (inches) 6SL3000- 2CE32-3AA0 2CE32-8AA0 2CE33-3AA0 2CE34-1AA0 620 (24.40) 620 (24.40) 620 (24.40) 620 (24.40) 300 (11.81) 300 (11.81) 370 (14.56) 370 (14.56) 320 (12.59) 320 (12.59) 360 (14.17) 360 (14.17) 140 (5.51) 140 (5.51)

  • Page 208: Dv/Dt Filter Plus Voltage Peak Limiter

    Motor-side power components 7.2 Chassis 7.2.3 dv/dt filter plus Voltage Peak Limiter 7.2.3.1 Description The dV/dt filter plus Voltage Peak Limiter consists of two components: the dV/dt reactor and the voltage limiting network (Voltage Peak Limiter), which limits voltage peaks and returns the energy to the DC link.

  • Page 209: Safety Instructions For Du/Dt Filter Plus Voltage Peak Limiter

    Damage to the dV/dt filter by using components that have not been released When using components that have not been released, damage or malfunctions can occur at the devices or the system itself. • Only use dV/dt filters that SIEMENS has approved for operation with SINAMICS. AC Drive Manual, 06/2019, 6SL3097-5AL00-0BP1...
  • Page 210 Motor-side power components 7.2 Chassis NOTICE Damage to the dV/dt filter by exceeding the maximum output frequency The maximum permissible output frequency when using a du/dt filter is 150 Hz. The du/dt filter can be damaged if the output frequency is exceeded. •...

  • Page 211: Interface Description

    Motor-side power components 7.2 Chassis 7.2.3.3 Interface description Figure 7-9 Interface overview, Voltage Peak Limiter, type 1 Figure 7-10 Interface overview, Voltage Peak Limiter, type 2 AC Drive Manual, 06/2019, 6SL3097-5AL00-0BP1...

  • Page 212: Connecting The Dv/Dt Filter Plus Voltage Peak Limiter

    Motor-side power components 7.2 Chassis 7.2.3.4 Connecting the dv/dt filter plus Voltage Peak Limiter Figure 7-11 Connecting the dV/dt filter plus Voltage Peak Limiter Cable cross-sections Table 7- 15 Cable cross-sections for connections between a dV/dt filter and Power Module dV/dt filter plus Voltage Peak Connection to the DC link Connection between a dV/dt...

  • Page 213: Dimension Drawing, Dv/Dt Reactor

    Motor-side power components 7.2 Chassis 7.2.3.5 Dimension drawing, dv/dt reactor ① Mounting hole Figure 7-12 Dimension drawing, dV/dt reactor Table 7- 16 Dimensions dV/dt reactor, 3-phase 380 VAC - 480 VAC in mm (inch) 6SL3000- 2DE32-6CA0 2DE35-0CA0 25 (0.98) 30 (1.18) 5 (0.19) 6 (0.23) 14 (0.55)

  • Page 214: Dimension Drawing Of The Voltage Peak Limiter

    Motor-side power components 7.2 Chassis 7.2.3.6 Dimension drawing of the voltage peak limiter Figure 7-13 Dimension drawing of the Voltage Peak Limiter, type 1 Figure 7-14 Dimension drawing of the Voltage Peak Limiter, type 2 Table 7- 17 Assigning Voltage Peak Limiter to dimension drawings Voltage peak limiter Dimension drawing type 6SL3000-2DE32-6BA0...

  • Page 215: Technical Data

    Motor-side power components 7.2 Chassis 7.2.3.7 Technical data Table 7- 18 Technical data, dV/dt filter plus Voltage Peak Limiter Article number 6SL3000- 2DE32-6AA0 2DE35-0AA0 Suitable for Power Module (unit 6SL3310- 1TE32-1AA. (110 kW) 1TE33-1AA. (160 kW) rating) 1TE32-6AA. (132 kW) 1TE33-8AA.

  • Page 216: Dv/Dt Filter Compact Plus Voltage Peak Limiter

    Motor-side power components 7.2 Chassis 7.2.4 dv/dt filter compact plus Voltage Peak Limiter 7.2.4.1 Description The dV/dt filter compact plus Voltage Peak Limiter has two components: The dV/dt reactor and the voltage limiting network (Voltage Peak Limiter). The voltage limiting network cuts-off the voltage peaks and feeds the energy back into the DC link.

  • Page 217: Safety Instructions For Du/Dt Filter Compact Plus Voltage Peak Limiter

    When using components that have not been released, damage or malfunctions can occur at the devices or the system itself. • Only use a dv/dt filter compact that SIEMENS has released for SINAMICS. NOTICE Damage to the dv/dt filter compact by exceeding the maximum output frequency The maximum permissible output frequency when a dv/dt filter compact is used is 150 Hz.
  • Page 218 Motor-side power components 7.2 Chassis NOTICE Damage to the dv/dt filter compact during continuous operation with low output frequencies Uninterrupted duty at an output frequency less than 10 Hz can result in thermal overload and destroy the dv/dt filter. • When using a dv/dt filter compact plus voltage peak limiter do not operate the drive continuously with an output frequency less than 10 Hz.

  • Page 219: Interface Description

    Motor-side power components 7.2 Chassis 7.2.4.3 Interface description Figure 7-15 Interface overview, dV/dt filter compact plus Voltage Peak Limiter, type 1 Figure 7-16 Interface overview, dV/dt filter compact plus Voltage Peak Limiter, type 2 AC Drive Manual, 06/2019, 6SL3097-5AL00-0BP1...

  • Page 220: Connecting The Dv/Dt Filter Compact Plus Voltage Peak Limiter

    Motor-side power components 7.2 Chassis 7.2.4.4 Connecting the dv/dt filter compact plus Voltage Peak Limiter Figure 7-17 Connecting the dV/dt filter compact plus Voltage Peak Limiter Cable cross-sections Table 7- 19 Cable cross-sections for connections between a dV/dt filter and Power Module dV/dt filter compact plus Voltage Cross-section Connection on dV/dt filter...

  • Page 221: Dimension Drawing Of Dv/Dt Filter Compact Plus Voltage Peak Limiter

    Motor-side power components 7.2 Chassis 7.2.4.5 Dimension drawing of dv/dt filter compact plus Voltage Peak Limiter dV/dt filter compact plus Voltage Peak Limiter, type 1 Figure 7-18 Dimension drawing of dV/dt filter compact plus Voltage Peak Limiter, type 1 AC Drive Manual, 06/2019, 6SL3097-5AL00-0BP1...
  • Page 222 Motor-side power components 7.2 Chassis dV/dt filter compact plus Voltage Peak Limiter, type 2 Figure 7-19 Dimension drawing of dV/dt filter compact plus Voltage Peak Limiter, type 2 Table 7- 20 Assignment of the dV/dt filter compact plus Voltage Peak Limiter to the dimension drawings dV/dt filter compact plus Voltage Peak Limiter Dimension drawing type...

  • Page 223: Technical Data

    Motor-side power components 7.2 Chassis 7.2.4.6 Technical data Table 7- 21 Technical data, dV/dt filter compact plus Voltage Peak Limiter Article number 6SL3000- 2DE32-6EA0 2DE35-0EA0 Suitable for Power Module (unit rating) 6SL3310- 1TE32-1AA. (110 kW) 1TE33-1AA. (160 kW) 1TE32-6AA. (132 kW) 1TE33-8AA.
  • Page 224 Motor-side power components 7.2 Chassis AC Drive Manual, 06/2019, 6SL3097-5AL00-0BP1...

  • Page 225: Control Units, Control Unit Adapters And Operating Components

    Control Units, Control Unit Adapters and operating components Introduction 8.1.1 Control Units Brief description The CU310-2 Controller Units are designed for operation connected to a Power Module, in the blocksize or chassis formats. CU310-2 DP CU310-2 PN AC Drive Manual, 06/2019, 6SL3097-5AL00-0BP1...
  • Page 226 Control Units, Control Unit Adapters and operating components 8.1 Introduction Features Designation Features Article number CU310-2 DP 6SL3040-1LA00-0AA0 PROFIBUS as external communications • interface LAN (Ethernet) • TTL / HTL / SSI – encoder evaluation • Analog setpoint input • CU310-2 PN 6SL3040-1LA01-0AA0 2x PROFINET as external communications...
  • Page 227 Control Units, Control Unit Adapters and operating components 8.1 Introduction ① Memory card ② Blanking plate Figure 8-1 CU310-2 DP: CompactFlash Card slot AC Drive Manual, 06/2019, 6SL3097-5AL00-0BP1...

  • Page 228: Control Unit Adapter

    Control Units, Control Unit Adapters and operating components 8.1 Introduction 8.1.2 Control Unit Adapter Brief description Using a Control Unit Adapter, a Power Module can be connected as an additional axis to an existing DC/AC group. A higher-level closed-loop control module is always required. Control Unit Adapter CUA31 Control Unit Adapter CUA32 Features...

  • Page 229: Safety Instructions For Control Units And Control Unit Adapters

    Control Units, Control Unit Adapters and operating components 8.2 Safety instructions for Control Units and Control Unit Adapters Safety instructions for Control Units and Control Unit Adapters WARNING Fire through overheating due to insufficient ventilation clearances Insufficient ventilation clearances result in overheating with danger to persons as a result of smoke and fire.
  • Page 230 Damage or malfunctions can occur on the devices or system when DRIVE-CLiQ cables are used that are either incorrect or have not been approved for this purpose. • Only use suitable DRIVE-CLiQ cables that have been approved by Siemens for the respective application.

  • Page 231: Control Unit Cu310-2 Pn (Profinet)

    Control Units, Control Unit Adapters and operating components 8.3 Control Unit CU310-2 PN (PROFINET) Control Unit CU310-2 PN (PROFINET) 8.3.1 Description The Control Unit CU310-2 PN (PROFINET) is a control module for single drives in which the open-loop and closed-loop control functions of the drive are implemented. It controls the Power Modules in the blocksize format via the PM-IF interface and is mounted directly on the Power Module.

  • Page 232: Interface Description

    Control Units, Control Unit Adapters and operating components 8.3 Control Unit CU310-2 PN (PROFINET) 8.3.2 Interface description 8.3.2.1 Overview Figure 8-2 CU310-2 PN overview of interfaces The interface to the Power Module is located at the rear of the CU310-2 PN. AC Drive Manual, 06/2019, 6SL3097-5AL00-0BP1...

  • Page 233: X22 Serial Interface (Rs232)

    Control Units, Control Unit Adapters and operating components 8.3 Control Unit CU310-2 PN (PROFINET) Figure 8-3 CU310-2 PN interface to the Power Module (PM-IF) 8.3.2.2 X22 serial interface (RS232) Table 8- 3 X22 serial interface (RS232) Signal name Technical data Reserved, do not use XRXD_RS232 Receive data...

  • Page 234: X23 Htl/Ttl/Ssi Encoder Interface

    Control Units, Control Unit Adapters and operating components 8.3 Control Unit CU310-2 PN (PROFINET) 8.3.2.3 X23 HTL/TTL/SSI encoder interface Table 8- 4 X23 HTL/TTL/SSI encoder interface Signal name Technical data +Temp KTY, Pt1000 or PTC input SSI_CLK SSI clock, positive SSI_XCLK SSI clock, negative P encoder 5 V / 24 V...
  • Page 235 AN_SSI_XDAT, BN, RN not connected to X23 See SINAMICS S120/S150 List Manual for setting the mode Other signal levels according to the RS422 specification. The absolute level of the individual signals varies between 0 V and Vcc of the measuring system.

  • Page 236: X100 Drive-Cliq Interface

    Control Units, Control Unit Adapters and operating components 8.3 Control Unit CU310-2 PN (PROFINET) Figure 8-4 Maximum cable lengths depending on the SSI baud rate for SSI encoders 8.3.2.4 X100 DRIVE-CLiQ interface Table 8- 6 X100 DRIVE-CLiQ interface Signal name Technical data Transmit data + Transmit data -...

  • Page 237: X120 Digital Inputs (Fail-Safe)/Ep Terminal/Temperature Sensor

    Overheating can cause damage to the motor. • Connect a KTY temperature sensor with the correct polarity. Further information regarding the temperature sensor may be found in the SINAMICS S120 Commissioning Manual, "Temperature sensors for SINAMICS components" section.
  • Page 238 Control Units, Control Unit Adapters and operating components 8.3 Control Unit CU310-2 PN (PROFINET) The maximum length of the temperature sensor cable is 300 m. The cables must be shielded. For cable lengths >100 m, cables with a cross-section of ≥1 mm must be used.

  • Page 239: X121 Digital Inputs/Outputs

    Control Units, Control Unit Adapters and operating components 8.3 Control Unit CU310-2 PN (PROFINET) 8.3.2.6 X121 digital inputs/outputs Table 8- 8 X121 digital inputs and bidirectional digital inputs/outputs Terminal Designation Technical data DI 0 Voltage: -3 … +30 V DC Electrical isolation: Yes DI 1 Reference potential: M2...

  • Page 240: X124 Electronics Power Supply

    Control Units, Control Unit Adapters and operating components 8.3 Control Unit CU310-2 PN (PROFINET) Terminal Designation Technical data DI: Digital input; DI/DO: Bidirectional digital input/output The rapid inputs can be used as probe inputs or as inputs for the external zero mark Data for: V = 24 V;...

  • Page 241: X127 Lan (Ethernet)

    Control Units, Control Unit Adapters and operating components 8.3 Control Unit CU310-2 PN (PROFINET) Note The two "+" and/or "M" terminals are jumpered in the connector. This ensures that the supply voltage is looped through. The current consumption increases by the value for the DRIVE-CLiQ participant and digital outputs.

  • Page 242: X130 Digital Input (Fail Safe) Digital Output

    Control Units, Control Unit Adapters and operating components 8.3 Control Unit CU310-2 PN (PROFINET) 8.3.2.9 X130 digital input (fail safe) digital output Table 8- 11 X130 Digital Input / Failsafe Digital Output Terminal Designation Technical data DI 22+ Voltage: -3 … +30 V DC Electrical isolation: Yes DI 22- Reference potential: M2...

  • Page 243: X131 Digital Inputs/Outputs And Analog Input

    Control Units, Control Unit Adapters and operating components 8.3 Control Unit CU310-2 PN (PROFINET) 8.3.2.10 X131 digital inputs/outputs and analog input Table 8- 12 X131 bidirectional digital inputs/outputs and analog input Terminal Designation Technical data DI/DO 12 As input: Voltage: -3 … +30 V DC DI/DO 13 Electrical isolation: no Reference potential: M...

  • Page 244: X150 P1/P2 Profinet

    Control Units, Control Unit Adapters and operating components 8.3 Control Unit CU310-2 PN (PROFINET) The maximum cable length that can be connected is 30 m. Note Permissible voltage values at the analog input The common-mode range must not be violated in order to avoid incorrect results of the analog-digital conversion.

  • Page 245: Measuring Sockets

    Control Units, Control Unit Adapters and operating components 8.3 Control Unit CU310-2 PN (PROFINET) Table 8- 14 LED states on the X150 P1/P2 PROFINET interface Color Status Description Link port Missing or faulty link Green Continuous 10 or 100 Mbit link available light Activity port No activity...

  • Page 246: Reset Button

    CU310-2 PN Inserting the memory card The memory card in a faulty CU310-2 PN If you are returning a faulty CU310-2 PN to Siemens, remove the memory card and keep it in a safe place. This ensures that all your saved data (firmware, licenses, parameters) will be available to you immediately again to commission a replacement unit.

  • Page 247: Connection Examples

    Control Units, Control Unit Adapters and operating components 8.3 Control Unit CU310-2 PN (PROFINET) 8.3.3 Connection examples CU310-2 PN without safety function Figure 8-6 Connection example, CU310-2 PN without safety function AC Drive Manual, 06/2019, 6SL3097-5AL00-0BP1...
  • Page 248 Control Units, Control Unit Adapters and operating components 8.3 Control Unit CU310-2 PN (PROFINET) CU310-2 PN with safety function Figure 8-7 Connection example, CU310-2 PN with safety function AC Drive Manual, 06/2019, 6SL3097-5AL00-0BP1...

  • Page 249: Meaning Of The Leds

    Control Units, Control Unit Adapters and operating components 8.3 Control Unit CU310-2 PN (PROFINET) 8.3.4 Meaning of the LEDs 8.3.4.1 Function of the LEDs There are four LEDs on the front panel of the CU310-2 PN's housing (see CU310-2 PN Interface Overview (Page 230).) Table 8- 17 LEDs...

  • Page 250: Behavior Of The Leds In The Operating State

    Waiting for POWER ON of the component. corresponding components. Green/oran Flashing light Recognition of the component via LED is 2 Hz activated (see SINAMICS S120/S150 List Manual.) red/orange Remark: Both options depend on the LED status when component recognition is activated. AC Drive...
  • Page 251 Control Units, Control Unit Adapters and operating components 8.3 Control Unit CU310-2 PN (PROFINET) Color State Description / cause Remedy Cyclic communication has not (yet) taken place. Remark: PROFIdrive is ready for communication when the Control Unit is ready (see LED: RDY). Continuous light Cyclic communication is taking place.

  • Page 252: Dimension Drawing

    Control Units, Control Unit Adapters and operating components 8.3 Control Unit CU310-2 PN (PROFINET) 8.3.5 Dimension drawing Figure 8-8 Dimension drawing, Control Unit CU310-2 PN, all data in mm (inches) AC Drive Manual, 06/2019, 6SL3097-5AL00-0BP1...

  • Page 253: Technical Data

    The response time of digital inputs/outputs depends on the evaluation. Weight 0.95 You will find information on this topic in the SINAMICS S120/S150 List Manual, Chapter "Function block diagrams". Control Unit CU310-2 DP (PROFIBUS) 8.4.1 Description The CU310-2 DP Control Unit (PROFIBUS) is a control module for single-motor drives in which the open-loop and closed-loop control functions of the drive are implemented.

  • Page 254: Interface Description

    Control Units, Control Unit Adapters and operating components 8.4 Control Unit CU310-2 DP (PROFIBUS) 8.4.2 Interface description 8.4.2.1 Overview Figure 8-9 CU310-2 DP interface overview The interface to the Power Module is located at the rear of the CU310-2 DP. Figure 8-10 CU310-2 DP interface to the Power Module (PM-IF) AC Drive...

  • Page 255: X21 Profibus

    Control Units, Control Unit Adapters and operating components 8.4 Control Unit CU310-2 DP (PROFIBUS) 8.4.2.2 X21 PROFIBUS The PROFIBUS interface X21 can be operated isochronously. Table 8- 23 X21 PROFIBUS interface Signal name Meaning Range Not assigned M24_SERV Teleservice supply, ground RxD/TxD-P Receive/transmit data P (B) RS485...

  • Page 256: Profibus Address Switch

    The factory setting for the rotary coding switches is 0 The PROFIBUS address is set as follows: 1. via a parameter (see SINAMICS S120/S150 List Manual) – To set the bus address for a PROFIBUS node using STARTER, first set the rotary...

  • Page 257: X22 Serial Interface (Rs232)

    Control Units, Control Unit Adapters and operating components 8.4 Control Unit CU310-2 DP (PROFIBUS) 8.4.2.4 X22 serial interface (RS232) Table 8- 25 X22 serial interface (RS232) Signal name Technical data Reserved, do not use XRXD_RS232 Receive data XTXD_RS232 Transmit data Reserved, do not use Ground Reserved, do not use...
  • Page 258 AN_SSI_XDAT, BN, RN not connected to X23 See SINAMICS S120/S150 List Manual for setting the mode Other signal levels according to the RS422 specification. The absolute level of the individual signals varies between 0 V and Vcc of the measuring system.
  • Page 259 Control Units, Control Unit Adapters and operating components 8.4 Control Unit CU310-2 DP (PROFIBUS) Encoder cables Encoder type Maximum encoder cable length in m HTL unipolar HTL bipolar up to 100 (depending on the baud rate) 100 m with remote sense Because the transmission technology is more robust, the bipolar connection should always be used.

  • Page 260: X100 Drive-Cliq Interface

    Control Units, Control Unit Adapters and operating components 8.4 Control Unit CU310-2 DP (PROFIBUS) 8.4.2.6 X100 DRIVE-CLiQ interface Table 8- 28 X100 DRIVE-CLiQ interface Signal name Technical data Transmit data + Transmit data - Receive data + Reserved, do not use Reserved, do not use Receive data - Reserved, do not use...

  • Page 261: X120 Digital Inputs (Fail-Safe)/Ep Terminal/Temperature Sensor

    Overheating can cause damage to the motor. • Connect a KTY temperature sensor with the correct polarity. Further information regarding the temperature sensor may be found in the SINAMICS S120 Commissioning Manual, "Temperature sensors for SINAMICS components" section.
  • Page 262 Control Units, Control Unit Adapters and operating components 8.4 Control Unit CU310-2 DP (PROFIBUS) The maximum length of the temperature sensor cable is 300 m. The cables must be shielded. For cable lengths >100 m, cables with a cross-section of ≥1 mm must be used.

  • Page 263: X121 Digital Inputs/Outputs

    Control Units, Control Unit Adapters and operating components 8.4 Control Unit CU310-2 DP (PROFIBUS) 8.4.2.8 X121 digital inputs/outputs Table 8- 30 X121 digital inputs and bidirectional digital inputs/outputs Terminal Designation Technical data DI 0 Voltage: -3 … +30 V DC Electrical isolation: Yes DI 1 Reference potential: M2...

  • Page 264: X124 Electronics Power Supply

    Control Units, Control Unit Adapters and operating components 8.4 Control Unit CU310-2 DP (PROFIBUS) Terminal Designation Technical data DI: Digital input; DI/DO: Bidirectional digital input/output The rapid inputs can be used as probe inputs or as inputs for the external zero mark Data for: V = 24 V;...

  • Page 265: X127 Lan (Ethernet)

    Control Units, Control Unit Adapters and operating components 8.4 Control Unit CU310-2 DP (PROFIBUS) Note The two "+" and/or "M" terminals are jumpered in the connector. This ensures that the supply voltage is looped through. The current consumption increases by the value for the DRIVE-CLiQ participant and digital outputs.

  • Page 266: X130 Digital Input (Fail Safe) Digital Output

    Control Units, Control Unit Adapters and operating components 8.4 Control Unit CU310-2 DP (PROFIBUS) 8.4.2.11 X130 digital input (fail safe) digital output Table 8- 33 X130 Digital Input / Failsafe Digital Output Terminal Designation Technical data DI 22+ Voltage: -3 … +30 V DC Electrical isolation: Yes DI 22- Reference potential: M2...

  • Page 267: X131 Digital Inputs/Outputs And Analog Input

    Control Units, Control Unit Adapters and operating components 8.4 Control Unit CU310-2 DP (PROFIBUS) 8.4.2.12 X131 digital inputs/outputs and analog input Table 8- 34 X131 bidirectional digital inputs/outputs and analog input Terminal Designation Technical data DI/DO 12 As input: Voltage: -3 … +30 V DC DI/DO 13 Electrical isolation: no Reference potential: M...

  • Page 268: Measuring Sockets

    Control Units, Control Unit Adapters and operating components 8.4 Control Unit CU310-2 DP (PROFIBUS) The maximum cable length that can be connected is 30 m. Note Permissible voltage values at the analog input The common-mode range must not be violated in order to avoid incorrect results of the analog-digital conversion.

  • Page 269: S5 Dip Switch

    Use only memory cards manufactured by Siemens to run the CU310-2 DP. Insert the memory card into the CU310-2 DP so that the arrow on the card's label (on the left, next to the word Siemens) points to the arrow on the device. AC Drive...
  • Page 270 CU310-2 DP Inserting the memory card The memory card in a faulty CU310-2 DP If you are returning a faulty CU310-2 DP to Siemens, remove the memory card and keep it in a safe place. This ensures that all your saved data (firmware, licenses, parameters) will be available to you immediately again to commission a replacement unit.

  • Page 271: Connection Examples

    Control Units, Control Unit Adapters and operating components 8.4 Control Unit CU310-2 DP (PROFIBUS) 8.4.3 Connection examples CU310-2 DP without safety function Figure 8-13 Connection example, CU310-2 DP without safety function AC Drive Manual, 06/2019, 6SL3097-5AL00-0BP1...
  • Page 272 Control Units, Control Unit Adapters and operating components 8.4 Control Unit CU310-2 DP (PROFIBUS) CU310-2 DP with safety function Figure 8-14 Connection example, CU310-2 DP with safety function AC Drive Manual, 06/2019, 6SL3097-5AL00-0BP1...

  • Page 273: Meaning Of The Leds

    Control Units, Control Unit Adapters and operating components 8.4 Control Unit CU310-2 DP (PROFIBUS) 8.4.4 Meaning of the LEDs 8.4.4.1 Function of the LEDs There are 4 LEDs on the front panel of the CU310-2 DP housing (see CU310-2 DP interface overview (Page 252).) Table 8- 37 LEDs...

  • Page 274: Behavior Of The Leds In The Operating State

    Waiting for POWER ON of the component. corresponding components. Green/oran Flashing light Component identification using LED is activated 2 Hz (see SINAMICS S120/S150 List Manual). Remark: red/orange Both options depend on the status of the LED when activating. AC Drive Manual, 06/2019, 6SL3097-5AL00-0BP1...
  • Page 275 Control Units, Control Unit Adapters and operating components 8.4 Control Unit CU310-2 DP (PROFIBUS) Color State Description / cause Remedy Cyclic communication is not (yet) running. Note: The PROFIdrive is ready for communication when the Control Unit is ready for operation (see LED: RDY).

  • Page 276: Dimension Drawing

    Control Units, Control Unit Adapters and operating components 8.4 Control Unit CU310-2 DP (PROFIBUS) 8.4.5 Dimension drawing Figure 8-15 Dimension drawing, Control Unit CU310-2 DP, all data in mm (inches) AC Drive Manual, 06/2019, 6SL3097-5AL00-0BP1...

  • Page 277: Technical Data

    The response time of digital inputs/outputs depends on the evaluation. Weight 0.95 You will find information on this topic in the SINAMICS S120/S150 List Manual, Chapter "Function block diagrams". Control Unit Adapter CUA31 8.5.1 Description The CUA31 Control Unit Adapter is used to connect a Power Module blocksize to an existing DC/AC group with a higher-level control module, e.g.

  • Page 278: Interface Description

    Control Units, Control Unit Adapters and operating components 8.5 Control Unit Adapter CUA31 8.5.2 Interface description 8.5.2.1 Overview Figure 8-16 Interface overview of the CUA31 AC Drive Manual, 06/2019, 6SL3097-5AL00-0BP1...

  • Page 279: X200-X202 Drive-Cliq Interfaces

    Input current: typ. 4 mA at 24 V DC Type: Screw terminal 1 (Page 384) Max. connectable cross-section 1.5 mm (AWG 16) Further information regarding the temperature sensor may be found in the SINAMICS S120 Commissioning Manual, Section "Temperature sensors for SINAMICS components." AC Drive Manual, 06/2019, 6SL3097-5AL00-0BP1...
  • Page 280 Control Units, Control Unit Adapters and operating components 8.5 Control Unit Adapter CUA31 Temperature sensor input The temperature sensor is required for motors where the temperature value is not transmitted via DRIVE-CLiQ. NOTICE Damage to motor due to incorrectly connected KTY temperature sensor If a KTY temperature sensor is connected with incorrect polarity, it is not possible to detect when the motor overheats.

  • Page 281: X224 Electronics Power Supply

    Control Units, Control Unit Adapters and operating components 8.5 Control Unit Adapter CUA31 8.5.2.4 X224 electronics power supply Table 8- 45 X224 electronics power supply Terminal Function Technical data Electronics power supply Voltage: 24 VDC (20.4 ... 28.8 VDC) Electronics power supply Current consumption: max.

  • Page 282: Meaning Of The Leds

    The component is ready for operation and cyclic DRIVE-CLiQ communication is taking place. Cause and rectification of faults Information about the cause and rectification of faults can be found in the SINAMICS S120 Commissioning Manual. 8.5.5 Dimension drawing...

  • Page 283: Technical Data

    Control Units, Control Unit Adapters and operating components 8.6 Control Unit Adapter CUA32 8.5.6 Technical data Table 8- 47 Technical data CUA31 6SL3040-0PA00-0AA0 / 6SL3040-0PA00-0AA1 Unit Value Ambient temperature in operation °C 0 ... 55 Electronics power supply Voltage 24 V DC (20.4 ... 28.8) Current (without DRIVE-CLiQ) Power loss Maximum DRIVE-CLiQ cable length...

  • Page 284: Interface Description

    Control Units, Control Unit Adapters and operating components 8.6 Control Unit Adapter CUA32 8.6.2 Interface description 8.6.2.1 Overview Figure 8-19 Interface overview CUA32 AC Drive Manual, 06/2019, 6SL3097-5AL00-0BP1...

  • Page 285: X200-X202 Drive-Cliq Interfaces

    Input current: typ. 4 mA at 24 V DC Type: Screw terminal 1 (Page 384) Max. connectable cross-section 1.5 mm (AWG 16) Further information regarding the temperature sensor may be found in the SINAMICS S120 Commissioning Manual, Section "Temperature sensors for SINAMICS components." AC Drive Manual, 06/2019, 6SL3097-5AL00-0BP1...
  • Page 286 Control Units, Control Unit Adapters and operating components 8.6 Control Unit Adapter CUA32 Temperature sensor input The temperature sensor is required for motors where the temperature value is not transmitted via DRIVE-CLiQ. NOTICE Damage to motor due to incorrectly connected KTY temperature sensor If a KTY temperature sensor is connected with incorrect polarity, it is not possible to detect when the motor overheats.

  • Page 287: X220 Htl/Ttl/Ssi Encoder Interface

    Control Units, Control Unit Adapters and operating components 8.6 Control Unit Adapter CUA32 8.6.2.4 X220 HTL/TTL/SSI encoder interface Table 8- 51 X220 HTL/TTL/SSI encoder interface Signal name Technical data +Temp KTY, Pt1000, PTC input or bimetallic switch with NC contact SSI_CLK SSI clock, positive SSI_XCLK...

  • Page 288: X224 Electronics Power Supply

    Control Units, Control Unit Adapters and operating components 8.6 Control Unit Adapter CUA32 Parameter Designation Threshold Min. Type Max. Unit Low signal level Ldiff (HTL bipolar) High signal level Hdiff (SSI bipolar at X220) Low signal level Ldiff (SSI bipolar at X220) Signal frequency Edge clearance Zero pulse (with T...

  • Page 289: Connection Example

    If an encoder that is designed for a 5 V power supply is operated with a 24 V power supply, this can destroy the encoder electronics. Cause and rectification of faults Information about the cause and rectification of faults can be found in the SINAMICS S120 Commissioning Manual. AC Drive...

  • Page 290: Dimension Drawing

    Control Units, Control Unit Adapters and operating components 8.6 Control Unit Adapter CUA32 8.6.5 Dimension drawing Figure 8-21 Dimension drawing of Control Unit Adapter CUA32, all data in mm and (inches) 8.6.6 Technical data Table 8- 55 Technical data CUA32 6SL3040-0PA01-0AA0 Unit Value...

  • Page 291: Mounting Control Units And Control Unit Adapters

    Control Units, Control Unit Adapters and operating components 8.7 Mounting Control Units and Control Unit Adapters Mounting Control Units and Control Unit Adapters Power Modules Blocksize Control Unit (CU310-2 PN/DP) and Control Unit Adapter (CUA31/CUA32) can be mounted onto Power Modules Blocksize of any frame size. Communication between the devices is realized via the PM-IF interface.

  • Page 292: Basic Operator Panel Bop20

    Control Units, Control Unit Adapters and operating components 8.8 Basic Operator Panel BOP20 Basic Operator Panel BOP20 8.8.1 Description The Basic Operator Panel BOP20 is a basic operator panel with six keys and a backlit display unit. The BOP20 can be inserted on the CU310-2 DP and CU310-2 PN SINAMICS Control Units and operated.
  • Page 293 Control Units, Control Unit Adapters and operating components 8.8 Basic Operator Panel BOP20 Overview of displays and keys Figure 8-24 Overview of displays and keys Table 8- 56 Displays Display Meaning Top left The active drive object of the BOP is displayed here. 2 positions The displays and key operations always refer to this drive object.
  • Page 294 Control Units, Control Unit Adapters and operating components 8.8 Basic Operator Panel BOP20 BOP20 keyboard Table 8- 57 Assignment of the BOP20 keyboard Name Meaning Powering-up the drives for which the command "ON/OFF1", "OFF2" or "OFF3" should come from the BOP. Power-down the drives for which the "ON/OFF1,"...

  • Page 295: Mounting

    Control Units, Control Unit Adapters and operating components 8.8 Basic Operator Panel BOP20 8.8.3 Mounting NOTICE Damage when using the BOP The interface for the BOP20 on the CU310-2 may be damaged when the BOP20 is used. • Make sure that you insert and withdraw the BOP20 straight into/out of the CU310-2 and that it is not tilted up or down.
  • Page 296 2. Keep the latching cams pressed together and pull the BOP20 straight out. 3. Insert the blanking cover. Display and operator controls of the BOP20 Additional information on the displays and operator controls of the BOP20 is available in the SINAMICS S120 Function Manual "Drive Functions". AC Drive Manual, 06/2019, 6SL3097-5AL00-0BP1...

  • Page 297: Supplementary System Components And Encoder System Integration

    Electric shock when disconnecting and connecting encoder cables during operation When opening plug connections in operation, arcs can result in severe injury or death. • Disconnect or connect the encoder cables to Siemens motors, which are not expressly released for connecting and disconnecting during operation, in a deenergized condition only.

  • Page 298: Sensor Module Cabinet-Mounted Smc10

    Supplementary system components and encoder system integration 9.1 Sensor Modules Note Function equipotential bonding for distributed DRIVE-CLiQ nodes Integrate all of the components that are connected via DRIVE-CLiQ into the function equipotential bonding concept. The connection should be preferably established by mounting on metallic bright machine and plant components that are connected with one another using an equipotential bonding conductor.

  • Page 299: Interface Description

    Supplementary system components and encoder system integration 9.1 Sensor Modules 9.1.2.2 Interface description Overview Figure 9-1 Interface overview for the SMC10 AC Drive Manual, 06/2019, 6SL3097-5AL00-0BP1...
  • Page 300 Supplementary system components and encoder system integration 9.1 Sensor Modules X500 DRIVE-CLiQ interface Table 9- 1 X500: DRIVE-CLiQ interface Signal name Technical data Transmit data + Transmit data - Receive data + Reserved, do not use Reserved, do not use Receive data - Reserved, do not use Reserved, do not use...
  • Page 301 Supplementary system components and encoder system integration 9.1 Sensor Modules X520 encoder system interface Table 9- 2 X520: Encoder system interface Signal name Technical data Reserved, do not use Reserved, do not use Resolver signal A (sin+) Inverted resolver signal A (sin-) Ground Ground (for internal shield) Resolver signal B (cos+)

  • Page 302: Meaning Of The Leds

    Supplementary system components and encoder system integration 9.1 Sensor Modules Information for assigning parameters to the KTY temperature sensor can be found in the SINAMICS S120 Function Manual "Drive Functions" in the Chapter "Monitoring and protection functions/thermal motor protection". WARNING...
  • Page 303 Supplementary system components and encoder system integration 9.1 Sensor Modules Color Status Description, cause Remedy Continuous This component has at least one fault. Remove and light acknowledge the fault. Note: The LED is activated irrespective of whether the corresponding messages have been reconfigured. Green/re Flashing Firmware is being downloaded.

  • Page 304: Dimension Drawing

    Supplementary system components and encoder system integration 9.1 Sensor Modules 9.1.2.4 Dimension drawing Figure 9-2 Dimension drawing of the Sensor Module Cabinet SMC10, all dimensions in mm and (inches) AC Drive Manual, 06/2019, 6SL3097-5AL00-0BP1...

  • Page 305: Mounting

    Supplementary system components and encoder system integration 9.1 Sensor Modules 9.1.2.5 Mounting Installation 1. Tilt the component backwards slightly and attach it to the DIN rail using the hooks. 2. Swivel the component onto the DIN rail until you hear the mounting slide at the rear latch into position.

  • Page 306: Technical Specifications

    Supplementary system components and encoder system integration 9.1 Sensor Modules 9.1.2.6 Technical specifications Table 9- 5 Technical specifications 6SL3055-0AA00-5AA. Unit Value Electronics power supply Voltage 24 (20.4 … 28.8) Current (without encoder system) ≤0.2 Power loss ≤4 Max. cable length Specification Transformation ratio of the resolver (ü) Excitation voltage on the SMC10 when ü=0.5...

  • Page 307: Sensor Module Cabinet-Mounted Smc20

    Supplementary system components and encoder system integration 9.1 Sensor Modules Figure 9-4 Rotor impedances that can be connected with excitation frequency f = 5000 Hz To check as shown in the figure above, the impedances Z or Z (impedance between R1 and R2 with short-circuited or open outputs) from the encoder manufacturer's data sheet must be used.

  • Page 308: Interface Description

    Supplementary system components and encoder system integration 9.1 Sensor Modules ● Absolute encoder SSI (with 5 V supply) ● Absolute encoder SSI (with 5 V supply) with SIN/COS incremental signals 1 Vpp 9.1.3.2 Interface description Overview Figure 9-5 Interface description of the SMC20 AC Drive Manual, 06/2019, 6SL3097-5AL00-0BP1...
  • Page 309 Supplementary system components and encoder system integration 9.1 Sensor Modules X500 DRIVE-CLiQ interface Table 9- 7 X500: DRIVE-CLiQ interface Signal name Technical data Transmit data + Transmit data - Receive data + Reserved, do not use Reserved, do not use Receive data - Reserved, do not use Reserved, do not use...
  • Page 310 Supplementary system components and encoder system integration 9.1 Sensor Modules X520 encoder system interface Table 9- 8 X520: Encoder system interface Signal name Technical data P encoder Encoder power supply M encoder Ground, encoder power supply Incremental signal A Inverse incremental signal A Ground Ground (for internal shield) Incremental signal B...
  • Page 311 • Connect a KTY temperature sensor with the correct polarity. Information for assigning parameters to the KTY temperature sensor can be found in the SINAMICS S120 Function Manual "Drive Functions" in the Chapter "Monitoring and protection functions/thermal motor protection". WARNING...

  • Page 312: Meaning Of The Leds

    Supplementary system components and encoder system integration 9.1 Sensor Modules 9.1.3.3 Meaning of the LEDs Table 9- 10 Meaning of the LEDs on the Sensor Module Cabinet-Mounted SMC20 Color Status Description, cause Remedy The electronics power supply is missing or outside the –...

  • Page 313: Dimension Drawing

    Supplementary system components and encoder system integration 9.1 Sensor Modules 9.1.3.4 Dimension drawing Figure 9-6 Dimension drawing of the Sensor Module Cabinet SMC20, all data in mm and (inches) AC Drive Manual, 06/2019, 6SL3097-5AL00-0BP1...

  • Page 314: Mounting

    Supplementary system components and encoder system integration 9.1 Sensor Modules 9.1.3.5 Mounting Installation 1. Tilt the component backwards slightly and attach it to the DIN rail using the hooks. 2. Swivel the component onto the DIN rail until you hear the mounting slide at the rear latch into position.

  • Page 315: Technical Data

    Supplementary system components and encoder system integration 9.1 Sensor Modules 9.1.3.6 Technical data Table 9- 11 Technical data 6SL3055-0AA00-5BA. Unit Value Electronics power supply Voltage 24 (20.4 … 28.8) Current (without encoder system) ≤0.2 Power loss ≤4 Max. Cable length Encoder system power supply Voltage 5 V DC (with remote sense)

  • Page 316: Sensor Module Cabinet-Mounted Smc30

    Supplementary system components and encoder system integration 9.1 Sensor Modules 9.1.4 Sensor Module Cabinet-Mounted SMC30 9.1.4.1 Description The Sensor Module Cabinet-Mounted SMC30 is an expansion module for snapping on to a standard mounting rail acc. to EN 60715. It evaluates encoder signals and transmits the speed, actual position, and, if applicable, the motor temperature and reference point via DRIVE-CLiQ to the Control Unit.

  • Page 317: Interface Description

    Supplementary system components and encoder system integration 9.1 Sensor Modules 9.1.4.2 Interface description Overview Figure 9-9 Interface description of the SMC30 AC Drive Manual, 06/2019, 6SL3097-5AL00-0BP1...
  • Page 318 Supplementary system components and encoder system integration 9.1 Sensor Modules X500 DRIVE-CLiQ interface Table 9- 12 X500: DRIVE-CLiQ interface Signal name Technical data Transmit data + Transmit data - Receive data + Reserved, do not use Reserved, do not use Receive data - Reserved, do not use Reserved, do not use...
  • Page 319 • Connect a KTY temperature sensor with the correct polarity. Information for assigning parameters to the KTY temperature sensor can be found in the SINAMICS S120 Function Manual "Drive Functions" in the Chapter "Monitoring and protection functions/thermal motor protection". WARNING...
  • Page 320 Supplementary system components and encoder system integration 9.1 Sensor Modules X521 / X531 alternative encoder system interface Table 9- 14 X521/X531: Alternative encoder system interface Designation Technical data X521 Incremental signal A Inverse incremental signal A Incremental signal B Inverse incremental signal B Reference signal R Inverse reference signal R CTRL...
  • Page 321 • Connect a KTY temperature sensor with the correct polarity. Information for assigning parameters to the KTY temperature sensor can be found in the SINAMICS S120 Function Manual "Drive Functions" in the Chapter "Monitoring and protection functions/thermal motor protection". Note The maximum length of the temperature sensor cable is 100 m.

  • Page 322: Connection Examples

    Supplementary system components and encoder system integration 9.1 Sensor Modules X524 Electronics power supply Table 9- 15 X524: Electronics power supply Terminal Function Technical data Electronics power supply Voltage: 24 V (20.4 … 28.8 V) Electronics power supply Current consumption: max. 0.55 A (with encoder system) Electronics ground Max.
  • Page 323 Supplementary system components and encoder system integration 9.1 Sensor Modules Connection example 2: HTL encoder, unipolar, with reference signal Figure 9-11 Connection example 2: HTL encoder, unipolar, with reference signal Because the physical transmission media is more robust, the bipolar connection should always be used.

  • Page 324: Meaning Of The Leds

    Supplementary system components and encoder system integration 9.1 Sensor Modules 9.1.4.4 Meaning of the LEDs Meaning of LEDs on the Sensor Module Cabinet-Mounted SMC30 Table 9- 16 Meaning of LEDs on the Sensor Module Cabinet SMC30 Color Status Description, cause Remedy –...

  • Page 325: Dimension Drawing

    Supplementary system components and encoder system integration 9.1 Sensor Modules 9.1.4.5 Dimension drawing Figure 9-13 Dimension drawing of the Sensor Module Cabinet SMC30, all data in mm and (inches) AC Drive Manual, 06/2019, 6SL3097-5AL00-0BP1...

  • Page 326: Mounting

    Supplementary system components and encoder system integration 9.1 Sensor Modules 9.1.4.6 Mounting Installation 1. Tilt the component backwards slightly and attach it to the DIN rail using the hooks. 2. Swivel the component onto the DIN rail until you hear the mounting slide at the rear latch into position.

  • Page 327: Protective Conductor Connection And Shield Support

    Supplementary system components and encoder system integration 9.1 Sensor Modules 9.1.4.7 Protective conductor connection and shield support Shield contacts are only required if the system is connected to X521/X531. ① Shield connection terminal, Weidmüller company, type: KLBUE CO1, Article number: 1753311001 ②...

  • Page 328: Technical Specifications

    Supplementary system components and encoder system integration 9.1 Sensor Modules 9.1.4.8 Technical specifications Table 9- 17 Technical specifications 6SL3055-0AA00-5CA2 Unit Value Electronics power supply Voltage 24 (20.4 … 28.8) Current (without encoder system) ≤0.2 Power loss ≤4 Max. cable length Encoder system power supply Voltage 5 (with or without remote sense)
  • Page 329 A and the next but one rising edge of ALo-BHi track B. Additional information on setting the "Zero pulse active time" can be found in the manual: SINAMICS S120, Function Manual, "Tolerant encoder monitoring for SMC30". Table 9- 19...
  • Page 330 Supplementary system components and encoder system integration 9.1 Sensor Modules Table 9- 20 Maximum encoder cable length Encoder type Maximum encoder cable length in m HTL unipolar HTL bipolar For TTL encoders at X520 → Remote Sense → 100 m Because the physical transmission media is more robust, the bipolar connection should always be used.
  • Page 331 Supplementary system components and encoder system integration 9.1 Sensor Modules Encoders with 5 V supply connected to X521/X531 For encoders with 5 V supply at X521/X531 (no Remote Sense available), the maximum cable length depends on the encoder current. The following diagram shows an example of a 0.5 mm conductor cross section.
  • Page 332 Supplementary system components and encoder system integration 9.1 Sensor Modules Figure 9-18 Signal characteristic of track A and track B between two edges: Time between two edges with pulse encoders Figure 9-19 Position of the zero pulse to the track signals AC Drive Manual, 06/2019, 6SL3097-5AL00-0BP1...

  • Page 333: Drive-Cliq Encoder

    Supplementary system components and encoder system integration 9.2 DRIVE-CLiQ encoder DRIVE-CLiQ encoder 9.2.1 Description The DRIVE-CLiQ encoder is available as an absolute encoder with integrated DRIVE-CLiQ interface. The multiturn design of the encoder senses absolute position values extending over 4096 revolutions. The single-turn design senses the absolute position within a revolution.

  • Page 334: Interface Description

    Supplementary system components and encoder system integration 9.2 DRIVE-CLiQ encoder 9.2.2 Interface description 9.2.2.1 Overview Figure 9-20 DRIVE-CLiQ encoder 9.2.2.2 DRIVE-CLiQ interface Table 9- 22 M12 DRIVE-CLiQ interface, 8-pole A-coded / 8-pin Signal name Technical data + (24 V) Power supply Reserved, do not use Receive data + Receive data -...

  • Page 335: Dimension Drawings

    Supplementary system components and encoder system integration 9.2 DRIVE-CLiQ encoder 9.2.3 Dimension drawings Figure 9-21 Dimension drawing of synchro flange, all data in mm Figure 9-22 Dimension drawing of clamping flange, all data in mm Figure 9-23 Dimension drawing of hollow shaft, all data in mm AC Drive Manual, 06/2019, 6SL3097-5AL00-0BP1...

  • Page 336: Installation

    Supplementary system components and encoder system integration 9.2 DRIVE-CLiQ encoder 9.2.4 Installation The installation surfaces and screws must be clean and free of grease. Screw M4 - 8.8 with threadlocker (0.1 < thread friction coefficient < 0.16). Minimum screw-in depth 6 mm. Please observe the hardening time for the threadlocker. For a permitted surface pressure P ≤...

  • Page 337: Mounting Accessories

    Supplementary system components and encoder system integration 9.2 DRIVE-CLiQ encoder Figure 9-27 Installation: Clamp flange with slotted hole (not suitable for safety-related applications). Figure 9-28 Installation: Hollow shaft Note Maximum of 4 reuses of screw fastenings To ensure functional safety, a screw fastening must not be reused more than 4 times. 9.2.4.1 Mounting accessories Clamp straps and couplings can be supplied as mounting accessories.

  • Page 338: Technical Data

    Supplementary system components and encoder system integration 9.2 DRIVE-CLiQ encoder Table 9- 24 Installation instructions Product name Spring disk coupling Plug-in coupling Transmission torque, max. 0.8 Nm (7.1 lbf in) 0.7 Nm (6.2 lbf in) Shaft diameter 6 mm both ends or 6 mm both ends or = 6 mm, d = 5 mm...
  • Page 339 Supplementary system components and encoder system integration 9.2 DRIVE-CLiQ encoder Design Unit Absolute encoder with DRIVE-CLiQ Shaft load capacity of solid shaft n > 6000 rpm axial 10 N / radial 20 N at the shaft end n ≤ 6000 rpm axial 40 N / radial 60 N at the shaft end Shaft diameter Synchro flange...

  • Page 340: Option Module Safe Brake Relay

    • Set the DC power supply to 26 V. This ensures that the power supply for the brake remains within the permissible range when the following conditions are met: – Use of Siemens three-phase motors – Use of Siemens MOTION-CONNECT power cables – Motor cable lengths: max. 100 m AC Drive...

  • Page 341: Interface Description

    Supplementary system components and encoder system integration 9.3 Option module Safe Brake Relay 9.3.3 Interface description 9.3.3.1 Overview ① Connection for the solenoid of the motor brake ② Connection for the 24 VDC power supply ③ Connection for the pre-fabricated (CTRL) to the Power Module, Blocksize format Figure 9-29 Interface description: Safe Brake Relay 9.3.3.2...

  • Page 342: Brake Connection

    Supplementary system components and encoder system integration 9.3 Option module Safe Brake Relay 9.3.3.3 Brake connection Table 9- 28 Connector Designation Technical data Brake connection Relay output (close) Protective conductor connection M4 / 3 Nm (26.6 lbf in) 9.3.4 Connection example Figure 9-30 Safe Brake Relay connection example AC Drive...

  • Page 343: Dimension Drawing

    Supplementary system components and encoder system integration 9.3 Option module Safe Brake Relay 9.3.5 Dimension drawing Figure 9-31 Dimension drawing of Safe Brake Relay, all data in mm and (inches) 9.3.6 Mounting PM240-2 FSA to FSC Power Modules ● Mount the Safe Brake Relay at the rear of the cabinet next to the Power Module. PM240-2 Power Modules, FSD to FSG ●...

  • Page 344: Safe Brake Adapter Optional Module

    Supplementary system components and encoder system integration 9.4 Safe Brake Adapter optional module Safe Brake Adapter optional module 9.4.1 Description The Safe Brake Adapter (SBA) is required to implement Safe Brake Control (SBC) in conjunction with Power Modules in the chassis format. The Safe Brake Control (SBC) is a safety function, that is used in safety-related applications, e.g.

  • Page 345: Safety Instructions For Safe Brake Adapters

    Supplementary system components and encoder system integration 9.4 Safe Brake Adapter optional module 9.4.2 Safety instructions for Safe Brake Adapters WARNING Danger to life when enabling the motor brake with a damaged connecting cable If the connection cable between the Safe Brake Adapter and the motor brake is broken or short circuited, this may result in the motor brake being supplied with power and released.

  • Page 346: Interface Description

    Supplementary system components and encoder system integration 9.4 Safe Brake Adapter optional module 9.4.3 Interface description 9.4.3.1 Overview Figure 9-32 Interface overview, Safe Brake Adapter 230 VAC F2 fuse Type of spare fuse: 2 A, time-lag AC Drive Manual, 06/2019, 6SL3097-5AL00-0BP1...

  • Page 347: X11 Interface To The Control Interface Module

    Supplementary system components and encoder system integration 9.4 Safe Brake Adapter optional module 9.4.3.2 X11 interface to the Control Interface Module Table 9- 30 X11 interface to the Control Interface Module Terminal Signal Description Technical data X11.1 Control channel 1 Connection to Control Interface Board, X46.1 X11.2 Control channel 2...

  • Page 348: X15 Fast De-Energization

    Supplementary system components and encoder system integration 9.4 Safe Brake Adapter optional module WARNING Fire due to overheating resulting from excessively long connecting cables Excessively long power cables can cause overheating of components with resulting fire and smoke development. • The maximum permissible cable length of 300 m between the Safe Brake Adapter 230 V AC and the brake must not be exceeded.

  • Page 349: Dimension Drawing

    Supplementary system components and encoder system integration 9.4 Safe Brake Adapter optional module 9.4.5 Dimension drawing Figure 9-34 Dimension drawing of Safe Brake Adapter, all data in mm and (inches) 9.4.6 Mounting Safe Brake Adapter The Safe Brake Adapter is designed for mounting on a rail in accordance with EN 60715 Housing cover after replacing the fuse An adhesive label is provided on the housing cover indicating the position of the connector.
  • Page 350 Supplementary system components and encoder system integration 9.4 Safe Brake Adapter optional module AC Drive Manual, 06/2019, 6SL3097-5AL00-0BP1...

  • Page 351: Accessories

    Damage through use of incorrect DRIVE-CLiQ cables Damage or malfunctions can occur on the devices or system when incorrect or unreleased DRIVE-CLiQ cables are used. • Only use suitable DRIVE-CLiQ cables that have been released by Siemens for the respective application. AC Drive...

  • Page 352: Interface Description

    Accessories 10.1 DRIVE-CLiQ cabinet bushings 10.1.2 Interface description 10.1.2.1 Overview DRIVE-CLiQ cabinet bushing for DRIVE-CLiQ cables with RJ45 connector ① Protective cap, Yamaichi, Article No.: Y-ConAS-24-S ② DRIVE-CLiQ interface on the outside (to connect DRIVE-CLiQ signal cables MOTION- CONNECT with IP67 degree of protection) ③...

  • Page 353: Dimension Drawings

    Accessories 10.1 DRIVE-CLiQ cabinet bushings 10.1.3 Dimension drawings Figure 10-3 Dimension drawing of the DRIVE-CLiQ cabinet gland, all dimensions in mm and (inches) ① Cabinet panel ② Flange, SW18 Figure 10-4 Dimension drawing of the DRIVE-CLiQ cabinet bushing M12, all dimensions in mm and (inches) AC Drive Manual, 06/2019, 6SL3097-5AL00-0BP1...

  • Page 354: Installation

    Accessories 10.1 DRIVE-CLiQ cabinet bushings 10.1.4 Installation 10.1.4.1 DRIVE-CLiQ cabinet bushing for cables with DRIVE-CLiQ connectors In order to install the DRIVE-CLiQ cabinet gland, you must make a cutout in the control cabinet panel as shown in the diagram below. Figure 10-5 Cutout in the control cabinet, all dimensions in mm and (inches) AC Drive...
  • Page 355 Accessories 10.1 DRIVE-CLiQ cabinet bushings 1. Insert the DRIVE-CLiQ cabinet bushing from the outside of the control cabinet through the cutout in the control cabinet. 2. Attach the DRIVE-CLiQ cabinet bushing to the outer control cabinet panel using 2 M3 screws and 2 nuts.

  • Page 356: Drive-Cliq Cabinet Bushing For Cables With M12 Plug/Socket

    Accessories 10.1 DRIVE-CLiQ cabinet bushings 10.1.4.2 DRIVE-CLiQ cabinet bushing for cables with M12 plug/socket Prepare the cabinet panel for mounting the DRIVE-CLiQ cabinet bushing M12 as shown below. The removable O ring can be screwed from the inside or the outside. Mounting from the inside using an O ring that can be screwed ①...

  • Page 357: Technical Data

    Accessories 10.1 DRIVE-CLiQ cabinet bushings Mounting 1. Insert the DRIVE-CLiQ cabinet bushing through the opening in the cabinet. 2. Fasten the DRIVE-CLiQ cabinet bushing using the associated O ring with a tightening torque of 3 - 4 Nm (26.6 ... 35.4 lbf in). ①...

  • Page 358: Drive-Cliq Coupling

    Damage through use of incorrect DRIVE-CLiQ cables Damage or malfunctions can occur on the devices or system when incorrect or unreleased DRIVE-CLiQ cables are used. • Only use suitable DRIVE-CLiQ cables that have been released by Siemens for the respective application. 10.2.2 Interface description 10.2.2.1...

  • Page 359: Dimension Drawing

    Accessories 10.2 DRIVE-CLiQ coupling 10.2.3 Dimension drawing Figure 10-11 Dimension drawing of the DRIVE-CLiQ coupling, all dimensions in mm and (inches) 10.2.4 Mounting ① Contact surface Figure 10-12 Hole drilling pattern for installation AC Drive Manual, 06/2019, 6SL3097-5AL00-0BP1...

  • Page 360: Technical Data

    IP67 according to IEC 60529 10.3 Mounting frame 10.3.1 Description With the use and proper installation of Siemens mounting frames, the push through Power Modules achieve degree of protection IP54. Article Nos. ● FSA: 6SL3260-6AA00-0DA0 ● FSB: 6SL3260-6AB00-0DA0 ● FSC: 6SL3260-6AC00-0DA0 ●...

  • Page 361: Dimension Drawings

    Accessories 10.3 Mounting frame 10.3.2 Dimension drawings Dimension drawings of mounting frame, frame sizes FSA to FSF Figure 10-13 Dimension drawing of mounting frame, frame size FSA and FSB, all data in mm and (inches) AC Drive Manual, 06/2019, 6SL3097-5AL00-0BP1...
  • Page 362 Accessories 10.3 Mounting frame Figure 10-14 Dimension drawing of mounting frame, frame size FSC, all data in mm and (inches) AC Drive Manual, 06/2019, 6SL3097-5AL00-0BP1...
  • Page 363 Accessories 10.3 Mounting frame ① Bolts for mounting onto the electrical cabinet panel Figure 10-15 Dimension drawing of mounting frame, frame sizes FSD to FSF, all data in mm and (inches) AC Drive Manual, 06/2019, 6SL3097-5AL00-0BP1...

  • Page 364: Mounting

    Accessories 10.3 Mounting frame 10.3.3 Mounting Note Compliance with the EMC requirements To meet the EMC requirements, make sure the contact surface of the heat sink is free of any paint. Installation steps 1. Make an installation cutout and drill holes for the Power Module and the mounting frame according to the drilling pattern.

  • Page 365: Mounting Handles For Power Modules Push Through

    Accessories 10.4 Mounting handles for Power Modules push through 10.4 Mounting handles for Power Modules push through Mounting handles can be ordered for push-through power modules, frame sizes FSD … FSF The mounting grips allow the Power Module to be installed without using hoisting gear. Install the four lifting grips as shown in the following image.
  • Page 366 Accessories 10.4 Mounting handles for Power Modules push through AC Drive Manual, 06/2019, 6SL3097-5AL00-0BP1...

  • Page 367: Cabinet Design And Emc For Components, Blocksize Format

    Cabinet design and EMC for components, Blocksize format 11.1 General information SINAMICS S components are available as chassis units with degree of protection IP20 or IPXXB according to IEC 60529 and as open type devices to UL 50. This therefore ensures that fingers cannot come into contact with any live parts.

  • Page 368: Safety Instructions For Control Panel Manufacturing

    Cabinet design and EMC for components, Blocksize format 11.2 Safety instructions for control panel manufacturing 11.2 Safety instructions for control panel manufacturing WARNING Electric shock caused by high leakage currents when the protective conductor in the line feeder cable is interrupted Drive components conduct high discharge currents via the protective conductor.

  • Page 369: Information On Electromagnetic Compatibility (Emc)

    ● Observance of information about cable shielding and equipotential bonding ● Use of the recommended power and signal cables from Siemens. ● Only use cables from Siemens for the DRIVE-CLiQ connections (see Chapter DRIVE- CLiQ signal cables (Page 377)) AC Drive...

  • Page 370: Environments And Categories

    Cabinet design and EMC for components, Blocksize format 11.3 Information on electromagnetic compatibility (EMC) Connection authorization Note Connection authorization • Converter with a type rating ≤ 1 kW: It cannot be guaranteed that the limit values are complied with corresponding to IEC 61000-3-2.
  • Page 371 Category C4 Drive systems for IT line supplies for operation in complex systems in the second environment. An EMC plan must be drawn up. SINAMICS S120 units are designed for use in the second environment. AC Drive Manual, 06/2019, 6SL3097-5AL00-0BP1...

  • Page 372: Interference Emissions And Interference Immunity

    Radio interference suppression filters are required in order to limit interference emission. These filters can either be integrated in the device, or externally mounted. Interference immunity With reference to interference immunity, SINAMICS S120 units can also be used in the first environment. Note...
  • Page 373 Cabinet design and EMC for components, Blocksize format 11.4 Cable shielding and routing installation, and routing of motor power cables and signal cables. If unshielded cables are used between the line supply connection point and the line filter, make sure that no interfering cable is routed in parallel.

  • Page 374: Dc Supply Voltage

    Cabinet design and EMC for components, Blocksize format 11.5 24 V DC Supply Voltage Avoid, where possible, routing non-shielded cables, connected to the drive line-up, in the immediate vicinity of noise sources, e.g. transformers. Signal cables (shielded and unshielded) connected to the drive line-up must be laid at a great distance from strong external magnetic sources (e.g.
  • Page 375 The DC power supply should be set to 26 V. This ensures that the supply voltage for the brake remains within the permissible range when the following conditions are fulfilled: • Use of Siemens three-phase motors • Use of Siemens MOTION-CONNECT power cables • Motor cable lengths: max. 100 m AC Drive...

  • Page 376: Overcurrent Protection

    ● Cable routing method according to EN 60204-1 The overcurrent protection devices can be determined according to EN 60204-1. Circuit-breakers from Siemens Catalogs LV 1 and LV 1T are recommended as overcurrent protection devices on the primary side. Miniature circuit-breakers or SITOP select (Article No. 6EP1961-2BA00) are recommended as overcurrent protection devices on the secondary side.

  • Page 377: Typical 24 V Current Consumption Of The Components

    Typical 24 V current consumption of the components A separate 24 V power supply must be used for the SINAMICS S120 drive line-up. The following table can be used to calculate the 24 VDC power supply. The values for typical current consumption are used as a basis for configuration.

  • Page 378: Selecting Power Supply Units

    Cabinet design and EMC for components, Blocksize format 11.5 24 V DC Supply Voltage 11.5.5 Selecting power supply units You are advised to use the devices in the following table. These devices meet the applicable requirements of EN 60204-1. Table 11- 4 Recommended SITOP Power Rated output Phases...

  • Page 379: Connection Methods

    Cabinet design and EMC for components, Blocksize format 11.6 Connection Methods 11.6 Connection Methods 11.6.1 DRIVE-CLiQ signal cables 11.6.1.1 Overview To connect DRIVE-CLiQ components, various pre-assembled and non-assembled DRIVE- CLiQ signal cables are available. The following pre-assembled DRIVE-CLiQ signal cables will be discussed in more detail in the next sections: ●...

  • Page 380: Drive-Cliq Signal Cables Motion-Connect With Drive-Cliq Connectors

    24 V DC cores. They establish the connection between components with a DRIVE-CLiQ connection and a direct measuring system equipped with DRIVE-CLiQ ASIC with 8-pin M12 connector. Measuring systems from third-party manufacturers can be directly connected to the SINAMICS S120. AC Drive Manual, 06/2019, 6SL3097-5AL00-0BP1...
  • Page 381 The maximum permissible total cable length between the measuring system and the DRIVE- CLiQ socket of the SINAMICS S120 device is 30 m. For a longer total cable length, data transfer errors may occur. This is the reason that no additional extension can be connected to a 30 m long basic cable.

  • Page 382: Comparison Of Drive-Cliq Signal Cables

    Cabinet design and EMC for components, Blocksize format 11.6 Connection Methods Note DRIVE-CLiQ cabinet bushing with M12 plug For information about the cabinet bushing, see DRIVE-CLiQ cabinet bushings (Page 349). 11.6.1.5 Comparison of DRIVE-CLiQ signal cables DRIVE-CLiQ signal cables are designed for various applications. The following table provides an overview of the most important properties.

  • Page 383: Combined Use Of Motion-Connect 500 And Motion-Connect 800Plus

    Cabinet design and EMC for components, Blocksize format 11.6 Connection Methods Characteristics for MOTION-CONNECT 800PLUS The cables can be used in the area below the characteristic. The characteristics represent the tested operating points. Acceleration levels for signal and power cables (up to Acceleration levels for power cables (25 mm², 35 mm²...

  • Page 384: Power Cables For Motors

    Cabinet design and EMC for components, Blocksize format 11.6 Connection Methods Using a DRIVE CLiQ Hub Module A DRIVE-CLiQ Hub Module (DMC20 or DME20) can be used to double the maximum permissible cable length for MOTION-CONNECT cables with RJ45 connectors. After the hub, the same length conditions apply as before the hub.

  • Page 385: Comparison Of Motion-Connect Power Cables

    20 N/mm Smallest bending radius Permanently installed 5 x D 4 x D Moveable approx. 18 x D approx. 8 x D (Details see SIEMENS Industry Mall (Details see SIEMENS Industry Mall (https://mall.industry.siemens.com/mall/ (https://mall.industry.siemens.com/mall/ de/ww/catalog/products/7519999?activ de/ww/catalog/products/7519999?activ eTab=order&regionUrl=/)) eTab=order&regionUrl=/)) Torsional stress 30°/m absolute...

  • Page 386: Spring-Loaded Terminals

    Cabinet design and EMC for components, Blocksize format 11.7 Protective connection and equipotential bonding 11.6.3 Spring-loaded terminals Table 11- 12 Spring-loaded terminals Spring-loaded terminal type Connectable cable cross- Rigid 0.2 … 1.5 mm sections Flexible 0.2 … 1.5 mm Flexible with end sleeve without plastic sleeve 0.25 …...

  • Page 387: Protective Connection And Equipotential Bonding

    Cabinet design and EMC for components, Blocksize format 11.7 Protective connection and equipotential bonding 11.7 Protective connection and equipotential bonding Protective connections The SINAMICS S drive system is designed for use in cabinets with a protective conductor connection. The protective conductor connection of the SINAMICS components must be connected to the protective conductor connection of the control cabinet as follows: Table 11- 14 Conductor cross-section for copper protective connections Line supply cable in mm...
  • Page 388 Cabinet design and EMC for components, Blocksize format 11.7 Protective connection and equipotential bonding ① Within a machine/system, ensure that the protective conductor for the line feeder cable fulfills at least one of the following conditions: For fixed connection: The protective conductor is routed so that along its complete length it is protected against •...
  • Page 389 Cabinet design and EMC for components, Blocksize format 11.7 Protective connection and equipotential bonding Functional equipotential bonding For EMC reasons, the shield of the motor cable should be connected through a large surface area both at the Power Module as well as at the motor. The drive line-up must be arranged on a common bright mounting plate in order to comply with the EMC limit values.

  • Page 390: Information On Control Cabinet Cooling

    Cabinet design and EMC for components, Blocksize format 11.8 Information on control cabinet cooling Note PROFINET For installation guidelines and information of protective grounding and equipotential bonding for all PROFINET types and topologies, refer to DOWNLOADS at: http://www.profibus.com 11.8 Information on control cabinet cooling 11.8.1 General Electrical cabinets can be cooled, using among other things with the following:...

  • Page 391: Ventilation

    Cabinet design and EMC for components, Blocksize format 11.8 Information on control cabinet cooling ① Mounting surface ② Discharged air ① Air intake Figure 11-6 Ventilation clearances 11.8.2 Ventilation The SINAMICS equipment is ventilated separately by means of integrated fans and is in some cases cooled by means of natural convection.
  • Page 392 Cabinet design and EMC for components, Blocksize format 11.8 Information on control cabinet cooling If filtered fans, heat exchangers, or air conditioners are used, you must ensure that the air is flowing in the right direction. You must also ensure that the warm air can escape at the top. The cooling clearance above and below must be observed.

  • Page 393: Power Loss Of Components In Rated Operation

    Cabinet design and EMC for components, Blocksize format 11.8 Information on control cabinet cooling If air conditioners are used, the relative air humidity of the expelled air increases as the air in the air conditioner cools and may exceed the dew point. To avoid condensation, climate control equipment should be arranged so that cold discharged air is not directly blown onto SINAMICS components.

  • Page 394: Power Loss For Line Reactors And Line Filters

    Cabinet design and EMC for components, Blocksize format 11.8 Information on control cabinet cooling Component Unit Power loss CUA32 Sensor Modules SMC10 < 10 SMC20 < 10 SMC30 < 10 11.8.3.3 Power loss for line reactors and line filters Table 11- 17 Overview of power loss during rated operation for line reactors and line filters Rated output current I Frame size Line voltage...

  • Page 395: Power Loss For Power Modules

    Cabinet design and EMC for components, Blocksize format 11.8 Information on control cabinet cooling 11.8.3.4 Power loss for Power Modules Table 11- 18 Overview of power loss during rated operation for Power Modules Rated output current I /Unit rating Frame size Line voltage Unit Power loss...
  • Page 396 Cabinet design and EMC for components, Blocksize format 11.8 Information on control cabinet cooling Rated output current I /Unit rating Frame size Line voltage Unit Power loss rated based on I rated 250 A / 132 kW 3 AC 380 … 480 V 2.98 302 A / 160 kW 3 AC 380 …...

  • Page 397: Service And Maintenance

    Service and maintenance 12.1 Safety instructions for service and maintenance WARNING Electric shock due to the residual charge of the DC link capacitors Because of the DC link capacitors, a hazardous voltage is present for up to five minutes after the power supply has been switched off. Contact with live parts can result in death or serious injury.

  • Page 398: Service And Maintenance For Components, Blocksize Format

    Service and maintenance 12.2 Service and maintenance for components, Blocksize format 12.2 Service and maintenance for components, Blocksize format 12.2.1 Replacing hardware components The following components can be replaced with replacement components with the same Article No.: ● Power Modules ●...
  • Page 399 Service and maintenance 12.2 Service and maintenance for components, Blocksize format Replacing the fan The fan is available as a spare part and has the article number: 6SL3064-1AC00-0AA0. Disconnect the drive line-up from the power supply. Remove the CU310-2 from the drive line-up (see Chapter Mounting Control Units and Control Unit Adapters (Page 289).) Release the snap hooks on the left and right sides of 4.

  • Page 400: Replacing The Fan On The Pm240-2

    Service and maintenance 12.2 Service and maintenance for components, Blocksize format 12.2.3 Replacing the fan on the PM240-2 Fans are available as spare parts for all PM240-2 installation sizes. Note Only trained personnel may replace the fan, observing ESD guidelines. For frame sizes FSA to FSC the fan module is mounted below.
  • Page 401 Service and maintenance 12.2 Service and maintenance for components, Blocksize format Frame sizes FSD … FSF Figure 12-2 Fan replacement PM240-2, frame sizes FSD … FSF Proceed as follows to replace a fan module: 1. Switch-off the Power Module and wait 5 minutes until the DC link capacitors have been discharged.

  • Page 402: Service And Maintenance For Chassis Format Components

    Service and maintenance 12.3 Service and maintenance for Chassis format components Frame size FSG Figure 12-3 Fan replacement PM240-2, frame size FSG Proceed as follows to replace a fan module: 1. Switch-off the Power Module and wait 5 minutes until the DC link capacitors have been discharged.

  • Page 403: Maintenance

    The actual intervals at which maintenance procedures are to be performed depend on the installation conditions (cabinet environment) and the operating conditions. Siemens offers its customers support in the form of a service contract. For further details, contact your regional office or sales office.

  • Page 404: Installation Equipment

    Service and maintenance 12.3 Service and maintenance for Chassis format components 12.3.2 Installation equipment Description The installation equipment is used to install and remove the power blocks for Power Modules in the chassis format. It is placed in front of the module and attached to it. The telescopic guide support allows the withdrawable device to be adjusted according to the height at which the power blocks are installed.

  • Page 405: Replacing Components

    Service and maintenance 12.3 Service and maintenance for Chassis format components 12.3.3 Replacing components 12.3.3.1 Replacing the Powerblock, Power Module, frame size FX Replacing the powerblock Figure 12-5 Replacing the Powerblock, Power Module, frame size FX AC Drive Manual, 06/2019, 6SL3097-5AL00-0BP1...
  • Page 406 Service and maintenance 12.3 Service and maintenance for Chassis format components Preparatory steps ● Disconnect the drive line-up. ● Make sure the power block is accessible. ● Remove the front cover. Removal The steps for the removal procedure are numbered in accordance with the previous diagram. 1.
  • Page 407 Service and maintenance 12.3 Service and maintenance for Chassis format components Installation To reinstall, perform the above steps in reverse order. Note Connecting fiber-optic cables The fiber-optic cable plugs must be re-inserted at their original slot. Fiber-optic cables and sockets are accordingly labeled for correct assignment (U11, U21, U31). Note Connection clip to the interference-suppression capacitor The connection clip to the interference-suppression capacitor is mounted on the spare power...

  • Page 408: Replacing The Powerblock, Power Module, Frame Size Gx

    Service and maintenance 12.3 Service and maintenance for Chassis format components 12.3.3.2 Replacing the Powerblock, Power Module, frame size GX Replacing the powerblock Figure 12-6 Replacing the Powerblock, Power Module, frame size GX AC Drive Manual, 06/2019, 6SL3097-5AL00-0BP1...
  • Page 409 Service and maintenance 12.3 Service and maintenance for Chassis format components Preparatory steps ● Disconnect the drive line-up. ● Make sure the power block is accessible. ● Remove the front cover. Removal The steps for the removal procedure are numbered in accordance with the previous diagram. 1.
  • Page 410 Service and maintenance 12.3 Service and maintenance for Chassis format components Installation To reinstall, perform the above steps in reverse order. Note Connecting fiber-optic cables The fiber-optic cable plugs must be re-inserted at their original slot. Fiber-optic cables and sockets are accordingly labeled for correct assignment (U11, U21, U31). Note Connection clip to the interference-suppression capacitor The connection clip to the interference-suppression capacitor is mounted on the spare power...

  • Page 411: Replacing The Control Interface Module, Power Module, Frame Size Fx

    Service and maintenance 12.3 Service and maintenance for Chassis format components 12.3.3.3 Replacing the Control Interface Module, Power Module, frame size FX Replacing the Control Interface Module Figure 12-7 Replacing the Control Interface Module, Power Module, frame size FX AC Drive Manual, 06/2019, 6SL3097-5AL00-0BP1...
  • Page 412 Service and maintenance 12.3 Service and maintenance for Chassis format components Preparatory steps ● Disconnect the drive line-up. ● Make sure the power block is accessible. ● Remove the front cover. Removal The steps for the removal procedure are numbered in accordance with the previous diagram. 1.

  • Page 413: Replacing The Control Interface Module, Power Module, Frame Size Gx

    Service and maintenance 12.3 Service and maintenance for Chassis format components 12.3.3.4 Replacing the Control Interface Module, Power Module, frame size GX Replacing the Control Interface Module Figure 12-8 Replacing the Control Interface Module, Power Module, frame size GX AC Drive Manual, 06/2019, 6SL3097-5AL00-0BP1...
  • Page 414 Service and maintenance 12.3 Service and maintenance for Chassis format components Preparatory steps ● Disconnect the drive line-up. ● Make sure the power block is accessible. ● Remove the front cover. Removal The steps for the removal procedure are numbered in accordance with the previous diagram. 1.

  • Page 415: Replacing The Fan, Power Module, Frame Size Fx

    Service and maintenance 12.3 Service and maintenance for Chassis format components 12.3.3.5 Replacing the fan, Power Module, frame size FX Replacing the fan Figure 12-9 Replacing the fan, Power Module, frame size FX AC Drive Manual, 06/2019, 6SL3097-5AL00-0BP1...
  • Page 416 Service and maintenance 12.3 Service and maintenance for Chassis format components Description The average service life of the device fans is 50000 hours. In practice, however, the service life depends on other variables, e.g. ambient temperature, degree of cabinet protection, etc. and, therefore, may deviate from this value in individual cases.

  • Page 417: Replacing The Fan, Power Module, Frame Size Gx

    Service and maintenance 12.3 Service and maintenance for Chassis format components 12.3.3.6 Replacing the fan, Power Module, frame size GX Replacing the fan Figure 12-10 Replacing the fan, Power Module, frame size GX AC Drive Manual, 06/2019, 6SL3097-5AL00-0BP1...
  • Page 418 Service and maintenance 12.3 Service and maintenance for Chassis format components Description The average service life of the device fans is 50000 hours. In practice, however, the service life depends on other variables, e.g. ambient temperature, degree of cabinet protection, etc. and, therefore, may deviate from this value in individual cases.

  • Page 419: Forming The Dc Link Capacitors

    Service and maintenance 12.4 Forming the DC link capacitors 12.4 Forming the DC link capacitors NOTICE Damage in the case of long storage periods After being in storage for more than two years, the components may suffer damage when switched on. •...
  • Page 420 Service and maintenance 12.4 Forming the DC link capacitors Forming circuit The forming circuit can be built using incandescent lamps or, alternatively, resistors. Components required for reforming outside the drive line-up ● 1 fuse switch, triple 400 V / 10 A or double 230 V / 10 A ●...
  • Page 421 Service and maintenance 12.4 Forming the DC link capacitors Figure 12-12 Forming circuit for 3-phase AC Power Modules with resistors Figure 12-13 Forming circuit for 1-phase AC Power Modules with resistors AC Drive Manual, 06/2019, 6SL3097-5AL00-0BP1...

  • Page 422: Recycling And Disposal

    Service and maintenance 12.5 Recycling and disposal Procedure ● Make sure that the device does not receive a power-on command (e.g. from the keyboard or terminal block). ● Connect the forming circuit. ● While forming, the incandescent lamps must become less bright or go completely dark. If the incandescent lamps continue to be brightly lit, a fault has occurred in the drive unit or in the wiring.

  • Page 423: Appendix

    Appendix List of abbreviations Note The following list of abbreviations includes all abbreviations and their meanings used in the entire SINAMICS family of drives. Abbreviation Derivation of abbreviation Meaning A… Alarm Warning Alternating Current Alternating current Analog Digital Converter Analog digital converter Analog Input Analog input Active Interface Module...
  • Page 424 Appendix A.1 List of abbreviations Abbreviation Derivation of abbreviation Meaning BICO Binector Connector Technology Binector connector technology Basic Line Module Basic Line Module Binector Output Binector output Basic Operator Panel Basic operator panel Abbreviation Derivation of abbreviation Meaning Capacitance Capacitance C…...
  • Page 425 Appendix A.1 List of abbreviations Abbreviation Derivation of abbreviation Meaning Direct Current Negative Direct current negative Direct Current Positive Direct current positive Dynamic Drive Control Dynamic Drive Control Drive Data Set Drive Data Set DHCP Dynamic Host Configuration Protocol Dynamic Host Configuration Protocol (Communication protocol) Digital Input Digital input...
  • Page 426 Appendix A.1 List of abbreviations Abbreviation Derivation of abbreviation Meaning EPOS Einfachpositionierer Basic positioner Engineering System Engineering system Ersatzschaltbild Equivalent circuit diagram Electrostatic Sensitive Devices Electrostatic sensitive devices Essential Service Mode Essential service mode Extended Stop and Retract Extended stop and retract Abbreviation Derivation of abbreviation Meaning...
  • Page 427 Appendix A.1 List of abbreviations Abbreviation Derivation of abbreviation Meaning High frequency High frequency Hochfrequenzdrossel Radio frequency reactor Hydraulic Linear Actuator Hydraulic linear actuator Hochlaufgeber Ramp-function generator Hydraulic Module Hydraulic Module Human Machine Interface Human Machine Interface High-Threshold Logic Logic with high interference threshold HTTP Hypertext Transfer Protocol Hypertext Transfer Protocol (communication...
  • Page 428 Appendix A.1 List of abbreviations Abbreviation Derivation of abbreviation Meaning Kreuzweiser Datenvergleich Data cross-check Know-how protection Know-how protection Kinetische Pufferung Kinetic buffering Proportional gain KTY84-130 Temperature sensor Abbreviation Derivation of abbreviation Meaning Symbol for inductance Light Emitting Diode Light emitting diode Linearmotor Linear motor Lageregler...
  • Page 429 Appendix A.1 List of abbreviations Abbreviation Derivation of abbreviation Meaning Motorstromrichter Motor-side converter Messtaster Probe Abbreviation Derivation of abbreviation Meaning N. C. Not Connected Not connected N… No Report No report or internal message NAMUR Normenarbeitsgemeinschaft für Mess- und Standardization association for measurement and Regeltechnik in der chemischen Industrie control in chemical industries Normally Closed (contact)
  • Page 430 Appendix A.1 List of abbreviations Abbreviation Derivation of abbreviation Meaning PcCtrl PC Control Master control PROFIdrive PROFIdrive Precision Drive Control Precision Drive Control Power unit Data Set Power unit data set Power Drive System Drive system Protective Earth Protective ground PELV Protective Extra Low Voltage Safety extra-low voltage...
  • Page 431 Appendix A.1 List of abbreviations Abbreviation Derivation of abbreviation Meaning Residual Current Monitor Residual current monitor Reluctance motor textile Reluctance motor textile RESM Reluctance synchronous motor Synchronous reluctance motor Ramp-Function Generator Ramp-function generator RJ45 Registered Jack 45 Term for an 8-pin socket system for data transmission with shielded or non-shielded multi- wire copper cables Rückkühlanlage...
  • Page 432 Safe stop Safety Integrated Safety Integrated Safety Info Channel Safety Info Channel Safety Integrity Level Safety Integrity Level SITOP Siemens power supply system Safely-Limited Acceleration Safely limited acceleration Smart Line Module Smart Line Module Safely-Limited Position Safely Limited Position Safely-Limited Speed...
  • Page 433 Appendix A.1 List of abbreviations Abbreviation Derivation of abbreviation Meaning Transport Layer Security Encryption protocol for secure data transfer (previously SSL) Terminal Module Terminal Module Terre Neutre Grounded three-phase line supply Integral time TPDO Transmit Process Data Object Transmit Process Data Object Time-Sensitive Networking Time-Sensitive Networking Terre Terre...
  • Page 434 Appendix A.1 List of abbreviations Abbreviation Derivation of abbreviation Meaning Extensible Markup Language Extensible markup language (standard language for Web publishing and document management) Abbreviation Derivation of abbreviation Meaning No entries Abbreviation Derivation of abbreviation Meaning Zwischenkreis DC link Zero Mark Zero mark Zustandswort Status word...

  • Page 435: Documentation Overview

    Appendix A.2 Documentation overview Documentation overview AC Drive Manual, 06/2019, 6SL3097-5AL00-0BP1...
  • Page 436 Appendix A.2 Documentation overview AC Drive Manual, 06/2019, 6SL3097-5AL00-0BP1...

  • Page 437: Index

    Index Mounting frame, 358 PM240-2 Blocksize Power Modules, 76 Power Modules Chassis, 141 Safe Brake Adapter, 342 24 V power consumption, 375 Safe Brake Relay, 338 24 V power supply, 372 Sensor Module Cabinet-Mounted SMC10, 296 24 VDC overvoltage protection, 374, 374 Sensor Module Cabinet-Mounted SMC20, 305 Sensor Module Cabinet-Mounted SMC30, 314 Sine-wave filter, chassis, 202...
  • Page 438 Index DRIVE-CLiQ coupling, 357 DRIVE-CLiQ encoder, 333 Installation dV/dt filter compact plus Voltage Peak Limiter DRIVE-CLiQ cabinet bushing, 353 Chassis, 219 DRIVE-CLiQ coupling, 357 dV/dt reactor, 211 DRIVE-CLiQ encoder, 334 Motor reactors Chassis, 201 Sensor Module Cabinet, 303, 312, 324 Mounting frame, 359 Interface descriptions Power Modules Chassis, 150...
  • Page 439 Index Braking Modules Chassis, 179 Replacing the fan Braking resistors in Blocksize format, 164 CU310-2, 397 Control Unit, 289 Frame size FX, 413 Control Unit Adapter, 289 Frame size GX, 415 DRIVE-CLiQ cabinet bushing M12, 354 PM240-2, 398 Line filter, 58 Residual current protective device Line reactors, 64 RCD, 48...
  • Page 440 Index Braking resistors, Chassis, 187 Chassis line filter, 59 Chassis line reactors, 67 Control Unit Adapter CUA32, 288 Control Unit CU310-2 PN, 251 CU310-2 DP Control Unit, 275 CUA31 Control Unit Adapter, 281 DRIVE-CLiQ cabinet bushings, 355 DRIVE-CLiQ coupling, 358 DRIVE-CLiQ encoder, 336 du/dt filter compact plus Voltage Peak Limiter Chassis, 221...

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