KYMCO DINK 200i Service Manual page 328

15.HANDLEBAR/FRONT WHEEL/FRONT BRAKE/
FRONT SHOCK ABSORBER/STEERING STEM
INSTALLATION
Install the new bottom cone race onto the
steering stem.
Install the new upper and bottom ball races
into the frame.
Apply grease to the top and bottom ball races
and install new 26 steel balls on the top ball
race and 19 new steel balls on the bottom ball
race.
Install the steering stem.
Apply grease to the top cone race and install
it.
Tighten the top cone race and then turn the
steering stem right and left several times to
make steel balls contact each other closely.
Check that the steering stem rotates
freely without vertical play.
Install the steering stem lock nut and tighten
it to the specified torque by using the special
tool while holding the top cone race.
Torque: 8 kgf-m (80 N-m, 58 lbf-ft)
Special tool:
Lock nut wrench
15-31
A120F00002
DINK 200i125