Table Of Contents - KYMCO DINK 200i Service Manual

PREFACE
This Service Manual describes the
technical features and servicing
procedures for the KYMCO DINK
200i/125.
Section 1 contains the precautions for
all operations stated in this manual.
Read them carefully before any
operation is started.
Section 2 is the removal/installation
procedures for the frame covers which are
subject to higher removal/installation
frequency during maintenance and
servicing operations.
Section 3 describes the inspection/
adjustment procedures, safety rules and
service information for each part, starting
from periodic maintenance.
Sections 6 through 14 give instructions
for disassembly, assembly and adjustment
of engine parts. Section 15 through 16 is
the removal/ installation of chassis.
Section 17 through 21 states the testing
and measuring methods of electrical
equipment.
Most sections start with an assembly or
system illustration and troubleshooting
for the section. The subsequent pages give
detailed procedures for the section.
The information and contents included in
this manual may be different from the
vehicle in case specifications are changed.
KYMCO reserves the right to make
changes at any time without notice and
without incurring any obligation.
KWANG YANG MOTOR CO., LTD.
OVERSEAS SALES DEPARTMENT
OVERSEAS SERVICE SECTION

TABLE OF CONTENTS

GENERAL INFORMATION
EXHAUST MUFFLER/FRAME COVERS
INSPECTION/ADJUSTMENT
LUBRICATION SYSTEM
ENGINE REMOVAL/INSTALLATION
CYLINDER HEAD/VALVES
CYLINDER/PISTON
DRIVE AND DRIVEN PULLEYS/KICK
STARTER
FINAL REDUCTION
A.C. GENERATOR/STARTER CLUTCH
CRANKCASE/CRANKSHAFT
COOLING SYSTEM
DINK 125:
FUEL SYSTEM/CARBURETOR/FUEL
PUMP FUEL TANK
DINK 200i:
FUEL SYSTEM (Auto Control Fuel
Injection System)
HANDLEBAR/FRONT WHEEL/FRONT
BRAKE/FRONT SHOCK
ABSORBER/STEERING STEM
REAR BRAKE/REAR FORK/REAR
WHEEL/REAR SHOCK ABSORBER`
BATTERY/CHARGING SYSTEM
IGNITION SYSTEM
STARTING SYSTEM
LIGHTS/METERS/SWITCHES
WIRING DIAGRAMS
DINK 200i/125
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21