KYMCO Downtown 200i Manuals

Manuals and User Guides for KYMCO Downtown 200i. We have 2 KYMCO Downtown 200i manuals available for free PDF download: Service Manual, Owner's Manual

KYMCO Downtown 200i Service Manual

KYMCO Downtown 200i Service Manual (230 pages)

Brand: KYMCO | Category: Scooter | Size: 12.36 MB

Table of Contents

Preface

2
- Table of Contents
  2
- General Information
  3
- Serial Number
  4
- General Information
  4
- Specification
  5
- Torque Values
  7
- Special Tools
  9
- Lubrication Points
  10
- Cable & Harness Routing
  11
2. Exhaust Muffler/Frame Covers

15
- Exhaust Muffler/Frame Covers
  15
  - Exhaust Muffler/Frame Covers
    16
  - Service Information
    16
  - Troubleshooting
    16
  - Fastener Removal and Reinstallation
    17
  - Frame Covers Removal/Installation
    18
  - Exhaust Muffler
    29
3. Inspection/Adjustment

31
- Inspection/Adjustment
  31
  - Service Information
    32
  - Throttle Operation
    34
  - Engine Oil
    35
  - Reserve Tank
    36
  - Air Cleaner
    37
  - Spark Plug
    37
  - Valve Clearance
    38
  - Cylinder Compression
    38
  - Final Reduction Gear Oil
    39
  - Drive Belt
    39
  - Brake System
    40
  - Clutch Shoe Wear
    41
  - Suspension
    41
  - Nuts/Bolts/Fasteners
    42
  - Wheels/Tires
    42
  - Steering Handlebar
    42
  - Side Stand
    43
4. Lubrication System

44
- Lubrication System
  44
  - Lubrication System
    45
  - Service Information
    46
  - Troubleshooting
    46
  - Engine Oil/Oil Filter
    47
  - Oil Pump
    49
- Engine Removal/Installation
  51
6. Cylinder Head/Valves

58
- Cylinder Head/Valves
  58
  - Schematic Drawing
    59
  - Service Information
    60
  - Troubleshooting
    61
  - Cylinder Head Cover Removal
    62
  - Camshaft Removal
    62
  - Cylinder Head Removal
    64
  - Cylinder Head Disassembly
    65
  - Cylinder Head Assembly
    66
  - Cylinder Head Installation
    67
  - Camshaft Installation
    67
  - Cylinder Head Cover Installation
    69
7. Cylinder/Piston

70
- Cylinder/Piston
  70
  - Schematic Drawing
    71
  - Service Information
    72
  - Troubleshooting
    72
  - Cylinder Removal
    73
  - Piston Removal
    73
  - Piston Installation
    77
  - Cylinder Installation
    77
- Drive and Driven Pulleys/V- Belt
  79
9. Final Reduction

93
- Final Reduction
  93
  - Schematic Drawing
    94
  - Service Information
    95
  - Final Reduction Disassembly
    95
  - Final Reduction Inspection
    96
  - Final Reduction Assembly
    97
10. A.C. Generator/Starter Clutch

99
- Generator/Starter Clutch
  99
  - Schematic Drawing
    100
  - Service Information
    101
  - Troubleshooting
    101
  - Right Crankcase Cover Removal
    102
  - Stator Removal
    102
  - Flywheel Removal
    103
  - Starter Clutch
    103
  - Flywheel Installation
    107
  - Stator Installation
    108
  - Right Crankcase Cover Installation
    108
11. Crankcase/Crankshaft

109
- Crankcase/Crankshaft
  109
  - Schematic Drawing
    110
  - Service Information
    111
  - Troubleshooting
    111
  - Crankcase Separation
    112
  - Crankshaft Inspection
    113
  - Crankcase Assembly
    114
12. Cooling System

115
- Cooling System
  115
  - Schematic Drawing
    116
  - Service Information
    117
  - Troubleshooting
    117
  - Cooling System Testing
    117
  - Radiator
    119
  - Water Pump
    123
  - Thermosensor
    126
  - Thermostat
    127
Fuel Injection System

128
- Fuel Injection System
  129
- Service Information
  129
- Specifications
  130
- Injection System Diagram
  131
- Parts Location
  132
- Troubleshooting
  134
- Self-Diagnostic Procedures Without Diagnostic Tool
  135
- Efi Self-Diagnosis Check Engine Lamp (Celp) Failure Codes
  136
- Self-Diagnosis Reset Procedure
  137
- Celp Failure Codes List
  138
- Tps/Isc Reset
  141
- Fuel Pump
  142
- Fuel Cut-Off Relay
  144
- Tilt Switch
  145
- Electronic Control Unit (Ecu)
  146
- Fuel Injector
  148
- Wts Sensor
  150
- O 2 Sensor
  151
- Throttle Body/Map/Isc/Tps
  152
- Diagnostic Tool Connector
  155
- Operation Instructions
  156
- Manual Trouble Shooting Procedure
  169
Handlebar/Front Wheel/Front Brake/ Front Shock Absorber/Steering Stem

170
- Service Information
  171
- Troubleshooting
  172
- Handlebar
  173
- Steering Handlebar/Front Wheel/Front Brake/Front
  176
  - Front Wheel
    176
  - Front Brake Fluid
    179
  - Front Brake Pad
    182
  - Brake Disc Inspection
    183
  - Front Shock Absorber
    184
  - Steering Stem
    185
Wheel/Rear Shock Absorber 15

188
- Rear Brake/Rear Fork/Rear
  188
  - Schematic Drawing
    189
  - Service Information
    190
  - Troubleshooting
    190
  - Rear Brake
    191
  - Rear Suspension
    192
  - Rear Fork
    194
  - Rear Wheel
    195
  - Rear Shock Absorber
    195
16. Battery/Charging System

197
- Battery/Charging System
  197
  - Battery/Charging System
    198
  - Charging System Layout
    198
  - Service Information
    199
  - Troubleshooting
    200
  - Battery Charging
    202
  - Charging System
    202
  - Regulator/Rectifier
    203
17. Ignition System

205
- Ignition System
  205
- Ignition System Layout
  206
- Service Information
  207
- Troubleshooting
  207
- Ignition Coil Inspection
  208
- Spark Plug
  208
- Generator Inspection
  209
- Roll Sensor Inspection
  209
- Starting System
  211
  - Starting System Layout
    212
  - Service Information
    213
  - Troubleshooting
    213
  - Starter Motor
    214
  - Starter Relay Inspection
    215
- Lights Switches/ Fuel Pump
  216
  - Service Information
    218
  - Bulb Replacement
    219
  - Brake Light Switch
    223
  - Ignition Switch
    223
  - Right Handlebar Switch
    224
  - Luggage Box Light Switch
    225
  - Fuel Pump
    226
  - Side Stand Switch
    228
  - Horn
    229

Advertisement

KYMCO Downtown 200i Owner's Manual

KYMCO Downtown 200i Owner's Manual (50 pages)

Kymco scooter

Brand: KYMCO | Category: Scooter | Size: 2.93 MB

Table of Contents

Identification Numbers Record
3
Table of Contents
4
1 Section 1 - Safety

5
- Forward
  5
- Scooter Safety
  6
- Scooter Safety
  7
- Accessories & Modifications
  8
- Locations of Parts & Controls
  9
- Locations of Parts & Controls
  12
2 Section 2 - Controls & Features.9

13
- Ignition Switch
  13
- Security Shutter
  14
- Instruments
  15
- Digital Clock
  17
- Right-Hand Handlebar Switch
  18
- Left-Hand Handlebar Switch
  19
- Fuel Recommendation
  21
- Seat
  22
- Suspension
  23
3 Section 3 - Operation

25
- Pre-Ride Inspection
  25
- Starting the Engine
  26
4 Section 4 - Maintenance

29
- Maintenance Schedule
  30
- Engine Oil
  33
- Engine Oil Replacement
  34
- Maintenance Schedule
  34
- Transmission Fluid Change
  36
- Air Filter Element Change
  37
- Throttle Operation
  37
- Spark Plug
  38
- Coolant Level Inspection
  39
- Side Stand
  40
- Brake Fluid Level Inspection
  41
- Brake Lever Adjusters
  42
- Battery & Fuse
  44
- Tires
  45
- Clean the Windshield
  46
5 Emission Control

47
6 Specifications

48

Advertisement

Related Products

KYMCO Categories

Scooter Offroad Vehicle Motorcycle Wheelchair Engine

More KYMCO Manuals