Service Information; Troubleshooting; Final Reduction - KYMCO DINK 200i Service Manual

9

. FINAL REDUCTION

SERVICE INFORMATION

GENERAL INSTRUCTIONS
x The servicing operations of this section can be made with the engine installed.
x When replacing the drive shaft, use a special tool to hold the bearing inner race for this operation.
SPECIFICATIONS
Specified Oil: SAE 90#
Oil Capacity:
At disassembly : 0.2 liter (0.17 lmp qt, 0.21 US qt)
At change
TORQUE VALUES
Transmission case cover bolt
SPECIAL TOOLS
Oil seal and bearing installer
Bearing puller

TROUBLESHOOTING

Engine starts but motorcycle won't move
x Damaged transmission
x Seized or burnt transmission
Abnormal noise
x Worn, seized or chipped gears
x Worn bearing
Oil leaks
x Oil level too high
x Worn or damaged oil seal
: 0.18 liter (0.16 lmp qt, 0.19 US qt)
1.2 kgf-m (12 N-m, 8.6 lbf-ft)
A120E00014
A120E00037
DINK 200i/125
9-2