KYMCO DINK 200i Service Manual page 163

8
. DRIVE AND DRIVEN PULLEYS/
KICK STARTER
DRIVEN PULLEY ASSEMBLY
Clean any oil from the drive belt sliding
surfaces on the driven face.
Filling 12 g of grease to driven face inner
side.
Apply grease to lips of the new dust seals and
install into the movable driven face.
Coat new O-rings with grease and install
them into the movable driven face grooves.
Install the movable driven face onto the
driven face.
Install the guide rollers and guide roller pins.
Filling 5 g of grease to each guide groove.
Install the guide pins/rollers.
Install spring collar.
Use the special tool to install spring and
clutch, then install and tighten the nut to the
specified torque.
Torque: 5.5 kgf-m (55 N-m, 40 lbf-ft)
Special tool:
Clutch Spring Compressor
8-19
A120E00034
Apply grease
Lock Nut Wrench
Clutch spring compressor
DINK 200i/125
Apply grease