KYMCO DINK 200i Service Manual page 323

15.HANDLEBAR/FRONT WHEEL/FRONTBRAKE/
FRONT SHOCK ABSORBER/STEERING STEM
ASSEMBLY
Clean all removed parts.
Apply silicon grease to the piston and new oil
seals. Lubricate the brake caliper cylinder
inside wall with brake fluid.
Install the new oil seals.
Install the brake caliper piston with grooved
side facing out.
Install the piston with its outer end
protruding 3 5mm beyond the brake
caliper.
Wipe off excessive brake fluid with a clean
shop towel.
Install the pad spring.
Apply silicon grease to the boots inside.
Install the caliper bracket to the caliper
Install the pads and then install the front
caliper onto the fork leg (refer to the
"FRONT BRAKE PAD" section in this
chapter).
Rest the brake hose eyelet against the stopper.
Install the brake hose eyelet with the oil bolt
and new sealing washers.
Tighten the oil bolt to the specified torque.
Torque: 35 N•m (3.5 kgf•m, 25 lbf•ft)
Fill the reservoir to the upper level and bleed
the brake system (refer to the "FRONT
BRAKE FLUID" section in this chapter).
DINK 200i/125
15-26