Service Information - KYMCO DINK 200i Service Manual

8
. DRIVE AND DRIVEN PULLEYS/
KICK STARTER

SERVICE INFORMATION

GENERAL INSTRUCTIONS
x The drive pulley, clutch and driven pulley can be serviced with the engine installed.
x Avoid getting grease and oil on the drive belt and pulley faces. Remove any oil or grease from
them to minimize the slipping of drive belt and drive pulley.
SPECIFICATIONS
Item
Movable drive face bushing I.D. 27 27.021 (1.08 1.08084)
Drive face collar O.D.
Drive belt width
Clutch lining thickness
Clutch outer I.D.
Driven face spring
free length
Driven face O.D.
Movable driven face I.D.
Weight roller O.D.
TORQUE VALUES
Left crankcase cover
Drive pulley nut (DINK 200i)
Drive pulley nut (DINK 125)
Clutch outer nut
Driven pulley assembly plate nut
SPECIAL TOOLS
Bearing installer
Universal holder
Clutch spring compressor
26.97 26.99 (1.0788 1.0796)
DINK 200i 19 (0.76)
18.8 (0.752)
DINK 125
3.963 4.037 (0.15852 0.16148)
130 130.2 (5.2 5.208)
DINK 200i 135 (5.4)
87.2 (3.488)
DINK 125
33.965 33.985 (1.3586 1.3594)
34 34.025 (1.36 1.361)
20.65 20.8 (0.826 0.532)
1.2 kgf-m (12 N-m, 8.6 lbf-ft)
5.8 kgf-m (58 N-m, 42 lbf-ft)
5.5 kgf-m (55 N-m, 40 lbf-ft)
5.5 kgf-m (55 N-m, 40 lbf-ft)
5.5 kgf-m (55 N-m, 40 lbf-ft)
A120E00014
A120E00017
A120E00034
Standard
DINK 200i/125
Unit: mm (in)
Service Limit
27.06 (1.0824)
26.9 (1.076)
17.5 (0.7)
17.3 (0.692)
2 (0.08)
130.5 (5.22)
130 (5.2)
82 (3.28)
33.94 (1.3576)
34.06 (1.3624)
19.8 (0.792)
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