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250 XCF-W ZA 2010
KTM 250 XCF-W ZA 2010 Manuals
Manuals and User Guides for KTM 250 XCF-W ZA 2010. We have
4
KTM 250 XCF-W ZA 2010 manuals available for free PDF download: Owner's Manual
KTM 250 XCF-W ZA 2010 Owner's Manual (136 pages)
Brand:
KTM
| Category:
Motorcycle
| Size: 7.13 MB
Table of Contents
Table of Contents
4
1 Means of Representation
7
Symbols Used
7
Formats Used
7
2 Safety Advice
8
Use Definition - Intended Use
8
Degrees of Risk and Symbols
8
Tampering Warning
8
Safe Operation
9
Protective Clothing
9
Work Rules
9
Environment
9
Owner's Manual
10
3 Important Notes
11
Guarantee, Warranty
11
Operating and Auxiliary Substances
11
Spare Parts, Accessories
11
Service
11
Figures
11
Customer Service
11
4 View of Vehicle
12
View of Vehicle, Front Left (Example)
12
View of Vehicle, Rear Right (Example)
13
5 Serial Numbers
14
Chassis Number
14
Type Label
14
Key Number (All EXC-F Models)
14
Engine Number
14
Fork Part Number
14
Shock Absorber Part Number
15
6 Controls
16
Clutch Lever
16
Hand Brake Lever
16
Throttle Grip
16
Kill Switch (All EXC-F Models)
16
Kill Switch (XCF-W)
16
Horn Button (All EXC-F Models)
17
Light Switch (All EXC-F Models)
17
Light Switch (XCF-W)
17
Turn Signal Switch (All EXC-F Models)
17
Emergency off Switch (EXC-F AU)
17
Electric Starter Button (EXC-F EU/BR, XCF-W, Six Days)
18
Electric Starter Button (EXC-F AU)
18
Overview of Indicator Lamps (All EXC-F Models)
18
Overview of Indicator Lamps (XCF-W)
18
Opening Filler Cap
18
Closing Filler Cap
19
Idle Speed Adjusting Screw
19
Shift Lever
20
Kick Starter
20
Foot Brake Lever
20
Side Stand
20
Steering Lock (All EXC-F Models)
21
Locking the Steering (All EXC-F Models)
21
Unlocking the Steering (All EXC-F Models)
21
7 Speedometer
22
Speedometer Overview
22
Activation and Test
22
Setting Kilometers or Miles
22
Setting the Speedometer Functions
23
Setting the Clock
23
Viewing the Lap Time
23
Display Mode SPEED (Speed)
24
Display Mode SPEED/H (Service Hours)
24
Setup Menu
25
Setting the Unit of Measurement
25
Display Mode SPEED/CLK (Time)
26
Setting the Clock
26
Display Mode SPEED/LAP (Lap Time)
26
Viewing the Lap Time
27
Display Mode SPEED/ODO (Odometer)
27
Display Mode SPEED/TR1 (Trip Master 1)
27
Display Mode SPEED/TR2 (Trip Master 2)
28
Setting TR2 (Trip Master 2)
28
Display Mode SPEED/A1 (Average Speed 1)
28
Display Mode SPEED/A2 (Average Speed 2)
29
Display Mode SPEED/S1 (Stop Watch 1)
29
Display Mode SPEED/S2 (Stop Watch 2)
29
Table of Functions
30
Table of Conditions and Menu Activation
31
8 Preparing for Use
32
Advice on First Use
32
Running-In the Engine
33
Preparing the Vehicle for Difficult Riding Conditions
33
Preparing for Rides on Dry Sand
34
Preparing for Rides on Wet Sand
34
Preparing for Rides on Wet and Muddy Surfaces
35
Preparing for Rides at High Temperature and Slow Speed
35
Preparing for Rides at Low Temperature or in Snow
35
9 Riding Instructions
36
Checks and Maintenance Work When Preparing for Use
36
Starting
36
Starting off
37
Shifting, Riding
37
Braking
37
Stopping, Parking
38
Transport
38
Refueling
39
10 Service Schedule
40
Service Work (as Additional Order)
41
11 Tuning the Chassis
42
Checking the Basic Suspension Setting against the Rider's Weight
42
Compression Damping of Shock Absorber
42
Adjusting the Low-Speed Compression Damping of the Shock Absorber
42
Adjusting the High-Speed Compression Damping of the Shock Absorber
43
Adjusting the Rebound Damping of the Shock Absorber
43
Measuring Rear Wheel Sag Unloaded
44
Checking the Static Sag of the Shock Absorber
44
Checking the Riding Sag of the Shock Absorber
44
Adjusting the Spring Preload of the Shock Absorber
45
Adjusting the Riding Sag
45
Checking Basic Setting of Fork
46
Adjusting the Compression Damping of the Fork
46
Adjusting the Rebound Damping of the Fork
47
Adjusting the Spring Preload of the Fork (EXC-F EU/AU/BR, XCF-W)
48
Handlebar Position
49
Adjusting the Handlebar Position
49
12 Service Work on the Chassis
51
Raising the Motorcycle with the Lift Stand
51
Removing the Motorcycle from the Lift Stand
51
Bleeding the Fork Legs
51
Cleaning the Dust Boots of the Fork Legs
52
Removing the Fork Legs
52
Installing the Fork Legs
53
Removing the Fork Protector
54
Installing the Fork Protector
55
Removing the Lower Triple Clamp (All EXC-F Models)
55
Removing the Lower Triple Clamp (XCF-W)
56
Installing the Lower Triple Clamp (All EXC-F Models)
56
Installing the Lower Triple Clamp (XCF-W)
59
Checking the Steering Head Bearing Play
61
Adjusting the Play of the Steering Head Bearing (All EXC-F Models)
61
Adjusting the Play of the Steering Head Bearing (XCF-W)
62
Greasing the Steering Head Bearing
63
Removing the Front Fender
63
Installing the Front Fender
63
Removing the Shock Absorber
64
Installing the Shock Absorber
64
Removing the Seat
64
Mounting the Seat
64
Removing the Air Filter Box Cover
65
Installing the Air Filter Box Cover
65
Removing the Air Filter
65
Installing the Air Filter
65
Cleaning the Air Filter and Air Filter Box
66
Sealing the Air Filter Box
66
Removing Main Silencer
67
Installing the Main Silencer
67
Cleaning Spark Arrestor (XCF-W)
67
Changing Glass Fiber Yarn Filling in the Main Silencer
68
Removing the Fuel Tank
70
Installing the Fuel Tank
71
Checking for Chain Dirt Accumulation
73
Cleaning the Chain
73
Checking the Chain Tension
73
Adjusting the Chain Tension
74
Checking the Chain, Rear Sprocket, Engine Sprocket and Chain Guide
75
Checking the Frame
76
Checking the Swingarm
77
Checking Throttle Cable Routing
77
Checking the Rubber Grip
77
Additionally Securing the Rubber Grip
78
Adjusting the Basic Position of the Clutch Lever
78
Checking/Correcting the Fluid Level of the Hydraulic Clutch
78
Changing the Hydraulic Clutch Fluid
78
Removing the Engine Guard
79
Installing the Engine Guard
79
13 Brake System
80
Checking Free Travel of Hand Brake Lever
80
Adjusting Free Travel of Hand Brake Lever (All EXC-F Models)
80
Adjusting the Basic Position of the Hand Brake Lever (XCF-W)
80
Checking the Brake Discs
81
Checking the Brake Fluid Level of the Front Brake
81
Adding Front Brake Fluid
81
Checking the Front Brake Linings
82
Changing the Front Brake Linings
83
Checking the Free Travel of Foot Brake Lever
84
Adjusting the Basic Position of the Foot Brake Lever
84
Checking the Rear Brake Fluid Level
85
Adding Rear Brake Fluid
85
Checking the Rear Brake Linings
86
Changing the Rear Brake Linings
87
14 Wheels, Tires
89
Removing the Front Wheel
89
Installing the Front Wheel
89
Removing the Rear Wheel
90
Installing the Rear Wheel
91
Checking the Tire Condition
91
Checking the Tire Air Pressure
92
Checking Spoke Tension
92
15 Electrical System
94
Removing the Battery
94
Installing the Battery
94
Charging the Battery
95
Changing the Main Fuse
96
Changing the Fuses of Individual Power Consumers
97
Removing Headlight Mask with Headlight
97
Refitting the Headlight Mask with the Headlight
98
Changing the Headlight Bulb
98
Checking the Headlight Setting
99
Adjusting the Headlight Range
99
Changing the Turn Signal Bulb (All EXC-F Models)
100
Changing the Speedometer Battery
100
16 Cooling System
102
Checking the Antifreeze and Coolant Level
102
Checking the Coolant Level
103
Draining the Coolant
103
Refilling Coolant
104
17 Tuning the Engine
105
Checking the Play in the Throttle Cable
105
Adjusting the Play in the Throttle Cable
105
Adjusting the Idle Speed
106
Checking the Basic Position of the Shift Lever
106
Adjusting the Basic Position of the Shift Lever
106
18 Service Work on the Engine
108
Changing the Fuel Screen
108
Checking the Engine Oil Level
108
Changing the Engine Oil and Oil Filter, Cleaning the Oil Screen
109
Adding Engine Oil
111
19 Cleaning, Care
112
Cleaning the Motorcycle
112
Checks and Maintenance Steps for Winter Operation
113
20 Storage
114
Preparing for Use after Storage
114
21 Troubleshooting
115
22 Blink Code
117
23 Technical Data
119
Engine
119
Engine Tightening Torques
119
Capacities
121
Engine Oil
121
Coolant
121
Fuel
121
Chassis
121
Electrical System
122
Tires
122
Fork
122
Exc-F Eu/Au/Br, Xcf-W
122
EXC-F Six Days
123
Shock Absorber
123
Chassis Tightening Torques
124
24 Substances
126
25 Auxiliary Substances
128
26 Standards
130
27 List of Abbreviations
131
28 Lisy of Symbols
132
Yellow and Orange Symbols
132
Green and Blue Symbols
132
Index
133
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KTM 250 XCF-W ZA 2010 Owner's Manual (125 pages)
Brand:
KTM
| Category:
Motorcycle
| Size: 3.67 MB
Table of Contents
Table of Contents
4
Means of Representation
7
Important Information
8
View of Vehicle
10
View of the Vehicle from the Left Front (Example)
10
View of the Vehicle from the Right Rear (Example)
11
Location of Serial Numbers
12
Chassis Number
12
Type Label
12
Key Number (EXC-F, EXC-F SIX DAYS)
12
Engine Number
12
Fork Part Number
12
Shock Absorber Part Number
13
Controls
14
Clutch Lever
14
Hand Brake Lever
14
Short Circuit Button (XCF-W, SX-F)
14
Short Circuit Button (EXC-F, EXC-F SIX DAYS)
14
Emergency off Switch (EXC-F AUS)
14
Electric Starter Button (EXC-F EU, EXC-F SIX DAYS, XCF-W)
15
Electric Starter Button (EXC-F AUS)
15
Light Switch (EXC-F, EXC-F SIX DAYS)
15
Horn Button (EXC-F, EXC-F SIX DAYS)
15
Turn Signal Switch (EXC-F, EXC-F SIX DAYS)
15
Overview of Indicator Lamps (EXC-F, EXC-F SIX DAYS)
16
Controls (Exc-F, Exc-F Six Days, Xcf-W)
17
Speedometer
17
Speedometer Activation and Test
17
Tripmaster Switch
17
Setting Kilometers or Miles
17
Setting the Clock
18
Adjusting the Speedometer Functions
18
Querying the Lap Time
19
SPEED Display Mode (Speed)
19
Display Mode SPEED/H (Service Hours)
19
Display Mode SPEED/CLK (Clock)
20
Display Mode SPEED/LAP (Lap Time)
20
Display Mode SPEED/ODO (Odometer)
20
Display Mode SPEED/TR1 (Trip Master 1)
20
Display Mode SPEED/TR2 (Trip Master 2)
21
Disply Mode SPEED/A1 (Average Speed 1)
21
Display Mode SPEED/A2 (Average Speed 2)
21
Display Mode SPEED/S1 (Stop Watch 1)
22
Display Mode SPEED/S2 (Stop Watch 2)
22
Controls
24
Fuel Tap (EXC-F, EXC-F SIX DAYS, XCF-W)
24
Fuel Tap (SX-F)
24
Opening Filler Cap
24
Closing Filler Cap
25
Choke (EXC-F EU, EXC-F SIX DAYS)
25
Choke (XCF-W, SX-F, EXC-F AUS)
25
Shift Lever
25
Foot Brake Lever
26
Kick Starter
26
Side Stand (EXC-F, EXC-F SIX DAYS, XCF-W)
26
Plug-In Stand (SX-F)
26
Steering Lock (EXC-F, EXC-F SIX DAYS)
27
Locking the Steering (EXC-F, EXC-F SIX DAYS)
27
Unlocking the Steering (EXC-F, EXC-F SIX DAYS)
27
General Tips and Hints on Putting into Operation
28
Advice on First Use
28
Running-In the Engine
29
Preparing Vehicle for Arduous Riding Conditions
29
Preparing for Riding on Dry Sand
29
Preparing for Riding on Wet Sand
30
Preparing for Riding on Wet and Muddy Surfaces
31
Preparing for Rides at High Temperature and Slow Speed
32
Preparing for Rides at Low Temperatures or in Snow
32
Riding Instructions
33
Checks before Putting into Operation
33
Starting
33
Starting up
34
Shifting, Riding
34
Braking
34
Stopping, Parking
35
Refueling
35
Service Schedule (Exc-F, Exc-F Six Days, Xcf-W)
37
Important Maintenance Work to be Carried out by an Authorized KTM Workshop
37
Important Maintenance Work to be Carried out by an Authorized KTM Workshop (as Additional Order)
38
Service Schedule (Sx-F)
39
Important Maintenance Work to be Carried out by an Authorized KTM Workshop
39
Important Maintenance Work to be Carried out by an Authorized KTM Workshop (as Additional Order)
40
Service Schedule for Rider
41
Important Checks and Maintenance Work to be Carried out by the Rider
41
Maintenance Work on Chassis and Engine
42
Jacking up the Motorcycle
42
Removing the Motorcycle from the Work Stand
42
Checking the Basic Suspension Setting with the Rider's Weight
42
Compression Damping of Shock Absorber
42
Adjusting High-Speed Compression Damping of the Shock Absorber
42
Adjusting the Low-Speed Compression Damping of the Shock Absorber
43
Adjusting the Rebound Damping of the Shock Absorber
44
Measuring Rear Wheel Sag Unloaded
44
Checking the Static Sag of the Shock Absorber
45
Checking the Riding Sag of the Shock Absorber
45
Adjusting the Spring Preload of the Shock Absorber
45
Adjusting the Riding Sag
46
Removing the Shock Absorber
47
Installing the Shock Absorber
47
Checking Basic Setting of Fork
47
Adjusting the Compression Damping of the Fork
47
Adjusting the Rebound Damping of the Fork
48
Adjusting the Spring Preload of the Fork (EXC-F, EXC-F SIX DAYS, XCF-W)
49
Bleeding Fork Legs
50
Cleaning the Dust Boots of the Fork Legs
50
Loosening the Fork Protector
50
Positioning the Fork Protection
50
Checking Steering Head Bearing Play
51
Adjusting Play of Steering Head Bearing (EXC-F EU, EXC-F AUS, XCF-W ZA)
51
Adjusting the Play of the Steering Head Bearing (SX-F, 250 EXC-F SIX DAYS EU)
52
Removing the Fork Legs
52
Installing the Fork Legs
53
Removing the Fork Protector
54
Installing the Fork Protector
54
Removing the Front Fender
54
Installing the Front Fender
55
Removing Headlight Mask with Headlight (EXC-F, EXC-F SIX DAYS, XCF-W)
55
Refitting the Headlight Mask with the Headlight (EXC-F, EXC-F SIX DAYS, XCF-W)
55
Removing the Start Number Plate (SX-F)
56
Installing the Start Number Plate (SX-F)
56
Handlebar Position
56
Adjusting Handlebar Position
56
Checking Throttle Cable Route
57
Checking the Play in the Throttle Cable
57
Adjusting the Play in the Throttle Cable
58
Checking for Chain Dirt Accumulation
58
Cleaning the Chain
58
Checking the Chain Tension
59
Checking Chain Tension When Fitting Rear Wheel
59
Checking the Rear Sprocket/Engine Sprocket for Wear
59
Checking Chain Wear
60
Adjusting Chain Tension
60
Adjusting Chain Tension - after Checking
61
Adjusting Chain Tension - Fitting Rear Wheel
62
Adjusting the Chain Guide (EXC-F, EXC-F SIX DAYS, XCF-W)
62
Adjusting the Chain Guide (SX-F)
63
Checking Brake Discs
63
Checking Free Travel of Hand Brake Lever
63
Adjusting Basic Position of Hand Brake Lever (XCF-W, SX-F)
64
Adjusting Free Travel of Hand Brake Lever (EXC-F, EXC-F SIX DAYS)
64
Checking the Brake Fluid Level of the Front Brake
64
Topping up the Front Brake Fluid
65
Checking the Front Brake Linings
66
Changing the Front Brake Linings
66
Checking Free Travel of Foot Brake Lever
68
Adjusting Basic Position of Footbrake Lever
68
Checking Rear Brake Fluid Level
68
Adding Brake Fluid to the Rear Brake Circuit
69
Checking Rear Brake Linings
69
Changing the Rear Brake Linings
70
Removing Front Wheel
71
Installing the Front Wheel
72
Removing the Rear Wheel
73
Installing the Rear Wheel
73
Tire Condition Checking
74
Checking Tire Air Pressure
75
Checking Spoke Tension
75
Removing the Battery (EXC-F, EXC-F SIX DAYS, XCF-W)
76
Installing the Battery (EXC-F, EXC-F SIX DAYS, XCF-W)
76
Recharging the Battery (EXC-F, EXC-F SIX DAYS, XCF-W)
76
Removing a Fuse (EXC-F, EXC-F SIX DAYS, XCF-W)
77
Replacing the Fuse (EXC-F, EXC-F SIX DAYS, XCF-W)
77
Adjusting the Beam Width of the Headlight (EXC-F, EXC-F SIX DAYS, XCF-W)
78
Checking the Headlight Adjustment (EXC-F, EXC-F SIX DAYS, XCF-W)
78
Removing the Seat
78
Mounting the Seat
79
Dismounting the Fuel Tank
79
Installing the Fuel Tank
80
Cooling System
80
Checking the Anti-Freeze and Coolant Level
81
Checking the Coolant Level
81
Draining the Coolant
82
Refilling Coolant
82
Glass Fiber Yarn Filling of Main Silencer
83
Removing Main Silencer
83
Installing the Main Silencer
83
Removing the Air Filter Box Lid
83
Installing the Air Filter Box Lid
83
Removing the Air Filter
84
Installing the Air Filter
84
Cleaning Air Filter
84
Adjusting Basic Position of Clutch Lever
85
Checking the Fluid Level of Hydraulic Clutch
85
Changing the Hydraulic Clutch Fluid
85
Checking the Basic Position of the Shift Lever
86
Adjusting the Basic Position of the Shift Lever
86
Carburetor - Idle
87
Carburetor - Adjusting Idle
87
Emptying the Carburetor Float Chamber
88
Checking the Engine Oil Level
89
Changing the Engine Oil and Oil Filter, Cleaning the Oil Screen
89
Draining the Engine Oil
89
Cleaning the Oil Screens
90
Removing the Oil Filter
91
Installing the Oil Filter
91
Filling up with Engine Oil
92
Adding Engine Oil
92
Troubleshooting
93
Cleaning
95
Cleaning the Motorcycle
95
Storage
96
Putting into Operation after Storage
96
Technical Data - Engine
97
Capacity - Engine Oil
98
Capacity - Coolant
98
Technical Data - Engine Tightening Torques
99
Technical Data - Carburetor
101
Exc-F, Exc-F Six Days
101
Xcf-W
101
Sx-F
101
Technical Data - Chassis
102
Lighting Equipment
102
Tires
103
Capacity - Fuel
103
Technical Data - Fork
104
Exc-F, Exc-F Six Days, Xcf-W
104
Sx-F Eu
104
Sx-F Usa
105
Technical Data - Shock Absorber
106
Exc-F, Exc-F Six Days, Xcf-W
106
Sx-F
106
Technical Data - Tightening Torques for Chassis
107
Wiring Diagram
108
Wiring Diagram (EXC-F EU, EXC-F SIX DAYS)
108
Wiring Diagram (EXC-F AUS)
112
Wiring Diagram (XCF-W)
114
Wiring Diagram (SX-F)
116
Substances
118
Auxiliary Substances
119
Standards
121
Index
122
KTM 250 XCF-W ZA 2010 Owner's Manual (112 pages)
Brand:
KTM
| Category:
Motorcycle
| Size: 3.43 MB
Table of Contents
Table of Contents
4
Means of Representation
6
Important Notes
7
View of Vehicle
9
View of the Vehicle from the Left Front (Example)
9
View of the Vehicle from the Right Rear (Example)
10
Location of Serial Numbers
11
Chassis Number
11
Type Label
11
Key Number (250 EXC-F EU)
11
Engine Number
11
Fork Part Number
11
Shock Absorber Part Number
12
Controls
13
Clutch Lever
13
Hand Brake Lever
13
Short Circuit Button (250 XCF-W USA)
13
Short Circuit Button (250 EXC-F EU)
13
Electric Starter Button
13
Light Switch (250 EXC-F EU)
14
Light Switch (250 XCF-W USA)
14
Horn Button (250 EXC-F EU)
14
Turn Signal Switch (250 EXC-F EU)
14
Overview of Indicator Lamps (250 EXC-F EU)
14
Controls
15
Speedometer
15
Speedometer Activation and Test
15
Tripmaster Switch
15
Setting Kilometers or Miles
15
Setting the Clock
16
Adjusting the Speedometer Functions
16
Querying the Lap Time
17
SPEED Display Mode (Speed)
17
Display Mode SPEED/H (Service Hours)
17
Display Mode SPEED/CLK (Clock)
18
Display Mode SPEED/LAP (Lap Time)
18
Display Mode SPEED/ODO (Odometer)
18
SPEED/TR1 Display Mode (Trip Master 1)
18
Display Mode SPEED/TR2 (Trip Master 2)
19
SPEED/A1 Display Mode (Average Speed 1)
19
Display Mode SPEED/A2 (Average Speed 2)
19
Display Mode SPEED/S1 (Stop Watch 1)
20
Display Mode SPEED/S2 (Stop Watch 2)
20
Controls
22
Fuel Tap
22
Opening Filler Cap
22
Closing Filler Cap
22
Choke (250 EXC-F EU)
22
Choke (250 XCF-W USA)
23
Shift Lever
23
Foot Brake Pedal
23
Kickstarter
23
Side Stand
24
Steering Lock (250 EXC-F EU)
24
Locking the Steering (250 EXC-F EU)
24
Unlocking the Steering (250 EXC-F EU)
25
General Tips and Hints on Putting into Operation
26
Advice on First Use
26
Running in the Engine
27
Riding Instructions
28
Checks before Putting into Operation
28
Starting
28
Starting up
29
Shifting, Riding
29
Braking
29
Stopping, Parking
30
Refueling
30
Service Schedule
32
Important Maintenance Work to be Carried out by an Authorized KTM Workshop
32
Important Maintenance Work to be Carried out by an Authorized KTM Workshop (as Additional Order)
33
Important Checks and Maintenance Work to be Carried out by the Rider
34
Maintenance Work on Chassis and Engine
35
Jacking up the Motorcycle
35
Removing the Motorcycle from the Work Stand
35
Checking the Basic Chassis Setting with the Rider's Weight
35
Compression Damping of Shock Absorber
35
Adjusting High-Speed Compression Damping of the Shock Absorber
35
Adjusting the Low-Speed Compression Damping of the Shock Absorber
36
Adjusting the Rebound Damping of the Shock Absorber
36
Measuring Rear Wheel Sag Unloaded
37
Checking the Static Sag of the Shock Absorber
37
Checking the Riding Sag of the Shock Absorber
38
Adjusting the Spring Preload of the Shock Absorber
38
Adjusting the Riding Sag
39
Removing the Shock Absorber
39
Installing the Shock Absorber
39
Checking Basic Setting of Fork
40
Adjusting the Compression Damping of the Fork
40
Adjusting the Rebound Damping of Fork
40
Adjusting the Spring Preload of the Fork
41
Bleeding Fork Legs
41
Cleaning Dust Boots of Fork Legs
41
Loosening the Fork Protection
42
Positioning the Fork Protection
42
Checking Steering Head Bearing Play
42
Adjusting Play of Steering Head Bearing (250 EXC-F EU)
43
Adjusting Play of Steering Head Bearing (250 XCF-W USA)
43
Fork Offset (250 XCF-W USA)
43
Setting the Fork Offset (250 XCF-W USA)
44
Removing the Fork Legs
44
Installing the Fork Legs
44
Removing the Fork Protector
45
Installing the Fork Protector
45
Removing the Lower Triple Clamp (250 EXC-F EU)
46
Removing the Lower Triple Clamp (250 XCF-W USA)
46
Installing the Lower Triple Clamp (250 EXC-F EU)
47
Installing the Lower Triple Clamp (250 XCF-W USA)
48
Greasing the Steering Head Bearing
48
Dismounting the Front Fender
49
Installing the Front Fender
49
Removing Headlight Mask with Headlight (250 EXC-F EU)
49
Refitting the Headlight Mask with the Headlight (250 EXC-F EU)
49
Dismount the Start Number Plate (250 XCF-W USA)
50
Installing the Start Number Plate (250 XCF-W USA)
50
Handlebar Position
50
Adjusting Handlebar Position
50
Checking of the Routing of the Throttle Cable
51
Checking the Play in the Throttle Cable
52
Adjusting the Play in the Throttle Cable
52
Checking for Chain Dirt Accumulation
52
Cleaning the Chain
53
Checking the Chain Tension
53
Checking Chain Tension When Fitting Rear Wheel
53
Checking the Rear Sprocket / Engine Sprocket for Wear
54
Checking Chain Wear
54
Adjusting the Chain Tension
54
Adjusting Chain Tension - after Checking
55
Adjusting Chain Tension - Fitting Rear Wheel
56
Adjusting the Chain Guide
56
Adjusting Basic Position of Clutch Lever
56
Checking Fluid Level of Hydraulic Clutch
57
Changing the Hydraulic Clutch Fluid
57
Checking the Brake Discs
58
Checking Free Travel of Hand Brake Lever
58
Adjusting Free Travel of Handbrake Lever (250 EXC-F EU)
59
Adjusting Basic Position of Handbrake Lever (250 XCF-W USA)
59
Checking the Brake Fluid Level of the Front Brake
59
Adding Front Brake Fluid
60
Checking the Front Brake Linings
61
Removing the Front Brake Linings
61
Installing the Front Brake Linings
61
Changing the Front Brake Linings
62
Checking Free Travel of Foot Brake Lever
63
Adjusting Basic Position of Footbrake Lever
63
Checking the Brake Fluid Level of the Rear Brake
63
Adding Brake Fluid for the Rear Brake
64
Checking Rear Brake Linings
64
Removing the Rear Brake Linings
65
Installing the Rear Brake Linings
65
Changing the Rear Brake Linings
66
Removing the Front Wheel
66
Installing the Front Wheel
67
Removing Rear Wheel
68
Installing the Rear Wheel
68
Tire Condition Checking
69
Checking Tire Air Pressure
70
Checking Spoke Tension
70
Removing the Battery
71
Installing the Battery
71
Recharging the Battery
71
Removing a Fuse
72
Replacing the Fuse
72
Removing the Seat
73
Mounting the Seat
73
Dismounting the Fuel Tank
73
Installing the Fuel Tank
74
Cooling System
75
Checking the Antifreeze and Coolant Level
75
Checking the Coolant Level
76
Draining the Coolant
76
Refilling Coolant
77
Glass Fiber Yarn Filling of Main Silencer
77
Removing Main Silencer
77
Installing the Main Silencer
77
Dismounting the Air Filter Box Lid
78
Installing the Air Filter Box Lid
78
Removing the Air Filter
78
Installing the Air Filter
78
Cleaning Air Filter
79
Carburetor - Idle
79
Carburetor - Adjusting Idle
79
Emptying the Carburetor Float Chamber
80
Checking the Engine Oil Level
81
Changing the Engine Oil and Oil Filter, Cleaning the Oil Screen
81
Draining the Engine Oil
82
Cleaning the Oil Screens
82
Removing the Oil Filter
83
Installing the Oil Filter
84
Filling up with Engine Oil
84
Adding Engine Oil
84
Troubleshooting
85
Cleaning
87
Cleaning Motorcycle
87
Storage
88
Putting into Operation after Storage
88
Technical Data - Engine
89
Capacity - Engine Oil
89
Capacity - Coolant
89
Technical Data - Engine Tightening Torques
90
Technical Data - Carburetor
92
250 Exc-F Eu
92
250 Xcf-W Usa
92
Technical Data - Chassis
93
Lighting Equipment
93
Tires
94
Capacity - Fuel
94
Technical Data - Fork
95
Technical Data - Shock Absorber
96
Technical Data - Tightening Torques for Chassis
97
Wiring Diagram
98
Wiring Diagram (250 EXC-F EU)
98
Wiring Diagram (250 XCF-W USA)
102
Substances
104
Auxiliary Substances
106
Standards
108
Index
109
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KTM 250 XCF-W ZA 2010 Owner's Manual (68 pages)
KTM Owner's Manual Motorcycle 250 XC-F, XCF-W, EXC-F 400 XC-W, EXC RACING 450 XC, XC-W, EXC RACING 525 XC, XC-W, EXC RACING 525 XC
Brand:
KTM
| Category:
Motorcycle
| Size: 5.64 MB
Table of Contents
Introduction
2
Important Information
3
Table of Contents
5
Serial Number Locations
6
Engine Number, Engine Type
6
Chassis Number
6
Operation Instruments
7
Clutch Lever
7
Hand Brake Lever
7
Short Circuit Button (XC)
7
Combination Switch (EXC)
7
Headlamp Switch (XC-W)
8
Flasher Switch
8
Starter Button
8
Emergency off Switch (EXC Australia)
8
Indicator Lamps
8
Electronic Speedometer
9
Activating and Deactivating Display Modes
10
Overview of the Electronic Speedometer Functions
13
Setting the Clock
13
Filler Cap (Bayonet Cap)
14
Filler Cap (Screw Cap)
14
Fuel Tap
14
Choke
14
Shift Lever
15
Kickstarter
15
Foot Brake Pedal
15
Side Stand
15
Steering Lock
15
Compression Damping of Fork
16
Rebound Damping of Fork
16
Compression Damping of Shock Absorber (XC, EXC SIXDAYS)
16
Compression Damping of Shock Absorber (XC-W, EXC)
17
Rebound Damping of Shock Absorber
17
General Tips and Warnings for Starting the Motorcycle
18
Instructions for Initial Operation
18
Running in the XC/EXC Models
18
Driving Instructions
19
Check the Following before each Start
19
Starting When the Engine Is Cold
19
Starting When the Engine Is Warm
20
What to Do When the Engine Is „Flooded
20
Starting off
20
Shifting/Riding
20
Braking
21
Stopping and Parking
21
Fuel
21
Periodic Maintenance
22
Maintenance Work on Chassis and Engine
28
Changing the Spring Preloading of the Shock Absorber
28
Pivot Bearing
28
Basic Suspension Setup for the Weight of the Driver
29
Checking the Shock Absorber and Spring
29
Determining the Static Sag of the Shock Absorber
29
Determining the Riding Sag of the Shock Absorber
29
Checking the Basic Setup of the Telescopic Fork
30
Changing the Spring Preload on the Telescopic Fork (XC, EXC SIXDAYS)
30
Changing the Spring Preload on the Telescopic Fork (XC-W/EXC)
30
Replacing Fork Springs
30
Breather Plug Front Fork
31
Cleaning the Dust Sleeves of the Telescopic Fork
31
Checking and Adjusting the Steering Head Bearing
31
Changing the Fork Offset (Caster) (XC, EXC SIXDAYS)
32
How to Change the Handlebar Position
33
Check Chain Tension
34
Correct Chain Tension
34
Chain Maintenance
35
Chain Wear
35
General Information about KTM Disc Brakes
36
Adjusting the Free Travel at the Hand Brake Lever
37
Checking the Brake Fluid Level - Front Brake
37
Refilling the Front Brake Fluid Reservoir
37
Checking the Front Brake Pads
37
Replacing the Front Brake Pads
38
Changing the Basic Position of the Foot Brake Pedal
38
Checking the Rear Brake Fluid Level
38
Refilling the Rear Brake Fluid Reservoir
38
Checking the Rear Brake Pads
39
Replacing the Rear Brake Pads
39
Dismounting and Mounting the Front Wheel
39
Dismounting and Mounting the Rear Wheel
40
Checking Spoke Tension
40
Tires, Air Pressure
41
Check/Set Distance of the Magnetic Sensor
41
Replacing the Battery of the Digital Speedometer
41
Battery
42
Charging the Battery
42
Fuse
43
Replacing Headlight Lamp/Parking Light Lamp
43
Cooling System
44
Checking the Coolant Level
44
Bleeding the Cooling System (400/450/525)
44
Bleeding the Cooling System (250-F)
45
Replacing the Glassfiber Yarn Packing of the Silencer
45
Cleaning the Spark Arrester (XC-W USA)
45
Cleaning the Air Filter
46
Adjusting the Throttle Cables
46
Changing the Original Position of the Clutch Lever
47
Checking the Oil Level of the Hydraulic Clutch (400/450/525)
47
Checking the Oil Level of the Hydraulic Clutch (250-F)
47
Bleeding of the Hydraulic Clutch
47
Carburetor - Adjust Idling (Keihin-FCRMX 37/39/41)
48
Basic Information on Carburetor Wear
48
Adjusting the Mixture Control Screw
48
Checking the Float Level (Float Height)
48
Draining the Float Chamber of the Carburetor
49
Oil Circuit (400/450/525)
49
Oil Circuit (250-F)
49
Checking the Engine Oil Level
49
Engine Oil
50
Changing the Engine Oil
50
Changing the Oil Filters
51
Troubleshooting
52
Cleaning
54
Conservation for Winter Operation
54
Storage
54
Use after a Period of Storage
54
Technical Data - Engine
55
Technical Data - Chassis
60
Head Word Index
62
Wiring Diagram
64
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