HEIDENHAIN iTNC 530 Service Manual page 8

28 Exchange of HEIDENHAIN Components........................................................................ 523
28.1 Important Information ............................................................................................... 523
28.2 Exchange of the MC 422........................................................................................... 531
28.3 Exchange of the Drive Assembly .............................................................................. 537
28.4 Exchange of the MC 422 B, MC 422 C, MC 420 ...................................................... 542
28.5 Exchange of the HDR ................................................................................................ 544
28.6 Exchange of the CC................................................................................................... 551
28.7 Exchange of the Buffer Battery ................................................................................. 552
28.8 Exchange of Other HEIDENHAIN Components ........................................................ 553
28.9 Exchange of HEIDENHAIN Components in the SIMODRIVE System ...................... 554
29 Measuring, Testing and Inspection Equipment ............................................................ 561
29.1 Important Notes ........................................................................................................ 561
29.2 Test Adapter .............................................................................................................. 562
29.3 PWM 9 Encoder Diagnostic Set ................................................................................ 566
29.4 PWT 10/17/18 Testing Unit ....................................................................................... 568
29.5 IK 215 Adjusting and Testing Package ...................................................................... 570
30 Machine Parameter ........................................................................................................ 571
30.1 Explanation ................................................................................................................ 571
30.2 The Machine Parameter Editor.................................................................................. 572
30.3 Meaning of the Machine Parameters ........................................................................ 579
30.4 List of Machine Parameters ...................................................................................... 580
30.4.1 Encoders and machines .................................................................................. 580
30.4.2 Positioning ....................................................................................................... 586
30.4.3 Operation with Velocity Feedforward Control ................................................. 592
30.4.4 Operation with following error (servo lag) ....................................................... 593
30.4.5 Integrated speed and current control .............................................................. 594
30.4.6 Spindle ............................................................................................................. 603
30.4.7 Integrated PLC ................................................................................................. 606
30.4.8 Configuration of the Data Interface ................................................................. 609
30.4.9 3-D touch probe ............................................................................................... 611
30.4.10 Tool Measurement with TT ........................................................................... 613
30.4.11 Tapping .......................................................................................................... 616
30.4.12 Display and operation .................................................................................... 617
30.4.13 Color .............................................................................................................. 624
30.4.14 Machining and Program Run ......................................................................... 627
30.4.15 Hardware ....................................................................................................... 634
30.4.16 Second spindle .............................................................................................. 643
1 Annex: Principle of Function of the iTNC 530 Control.................................................... 645
1.1 Introduction ................................................................................................................. 645
1.2 The Control Loop......................................................................................................... 645
1.3 PWM Signals............................................................................................................... 654
2 Annex: Principle of Function of the iTNC 530 Control.................................................... 657
3 Annex: Monitoring Functions ........................................................................................... 661
3.1 Introduction ................................................................................................................. 661
3.2 During Start-Up............................................................................................................ 661
3.3 During Operation ......................................................................................................... 663
3.3.1 Position or servo lag monitoring ........................................................................ 664
3.3.2 Nominal speed value monitoring ....................................................................... 666
3.3.3 Movement monitoring ....................................................................................... 667
3.3.4 Standstill monitoring .......................................................................................... 669
3.3.5 Positioning window ........................................................................................... 670
3.3.6 Monitoring of the power supply unit ................................................................. 672
3.3.7 Temperature monitoring .................................................................................... 674
3.3.8 Internal power supply and housing fan .............................................................. 675
HEIDENHAIN Service Manual iTNC 530