HEIDENHAIN ITNC 530 - CYCLE PROGRAMMING Manuals

HEIDENHAIN ITNC 530 - CYCLE PROGRAMMING Manuals

Manuals and User Guides for HEIDENHAIN ITNC 530 - CYCLE PROGRAMMING. We have 1 HEIDENHAIN ITNC 530 - CYCLE PROGRAMMING manual available for free PDF download: User Manual

HEIDENHAIN ITNC 530 - CYCLE PROGRAMMING User Manual

HEIDENHAIN ITNC 530 - CYCLE PROGRAMMING User Manual (514 pages)

Cycle Programming

Brand: HEIDENHAIN | Category: Control Panel | Size: 10.7 MB

Table of Contents

About this Manual
3
TNC Model, Software and Features
4
Software Options
6
Feature Content Level (Upgrade Functions)
8
New Cycle Functions of Software 340 49X-02
10
Table of Contents
19
Fundamentals / Overviews
21
Fixed Cycles: Drilling
23
Fixed Cycles: Tapping / Thread Milling
24
Fixed Cycles: Pattern Definitions
26
Fixed Cycles: Cylindrical Surface
28
Fixed Cycles: Multipass Milling
30
Cycles: Coordinate Transformations
31
Cycles: Special Functions
33
Touch Probe Cycles: Special Functions
40
- Fundamentals / Overviews
  43
- Available Cycle Groups
  45
- Overview of Fixed Cycles
  45
- Overview of Touch Probe Cycles
  46
- Using Fixed Cycles
  47
- Machine-Specific Cycles
  48
- Working with Fixed Cycles
  48
- Defining a Cycle Using Soft Keys
  49
- Defining a Cycle Using the GOTO Function
  49
- Calling Cycles
  50
  - Calling a Cycle with CYCL CALL POS
    51
  - Calling a Cycle with M99/89
    51
- Working with the Secondary Axes U/V/W
  52
- Program Defaults for Cycles
  53
- Entering GLOBAL DEF
  54
- Using GLOBAL DEF Information
  54
- Global Data for Drilling Operations
  55
- Global Data Valid Everywhere
  55
- Global Data for Milling Operations with Pocket Cycles 25X
  56
- Global Data for Positioning Behavior
  56
- Global Data for Probing Functions
  57
- Application
  58
- Pattern Definition PATTERN DEF
  58
- Entering PATTERN DEF
  59
- Using PATTERN DEF
  59
- Defining Individual Machining Positions
  60
- Defining a Single Row
  61
- Defining a Single Pattern
  62
- Defining Individual Frames
  63
- Defining a Full Circle
  64
- Defining a Circular Arc
  65
- Creating a Point Table
  66
- Function
  66
- Point Tables
  66
- Hiding Single Points from the Machining Process
  67
- Selecting a Point Table in the Program
  68
- Calling a Cycle in Connection with Point Tables
  69
  - Fixed Cycles: Drilling
    71
  - Basics
    72
  - Overview
    72
- Centering Diameter or Centering Depth
  73
  - Cycle Parameters
    74
  - Cycle Run
    75
- Drilling
  75
- Setup Clearance
  76
- Reaming
  77
- Setup Clearance
  78
- Boring
  79
- Setup Clearance
  82
- Universal Drilling
  83
- Back Boring
  87
- Setup Clearance
  90
- Universal Pecking
  91
- Bore Milling
  95
  - Single-Fluted Deep-Hole Drilling
    98
  - Programming Examples
    101
  - Example: Using Drilling Cycles in Connection with PATTERN DEF
    103
  - Fixed Cycles: Tapping / Thread Milling
    105
  - Tapping New
    107
  - Rigid Tapping
    109
  - Retracting after a Program Interruption
    111
  - Tapping with Chip Breaking
    112
  - Fundamentals of Thread Milling
    115
  - Prerequisites
    115
  - Thread Milling
    117
  - Thread Milling/Countersinking
    120
  - Thread Drilling/Milling
    124
  - Helical Thread Drilling/Milling
    128
  - Outside Thread Milling
    132
  - Fixed Cycles: Pocket Milling / Stud Milling /Slot Milling
    139
- Rectangular Pocket
  141
- Circular Pocket
  146
- Slot Milling
  150
- Circular Slot
  155
- Rectangular Stud
  160
- Circular Stud
  164
  - Fixed Cycles: Pattern Definitions
    171
  - Circular Pattern
    173
  - Linear Pattern
    176
  - Example: Circular Hole Patterns
    178
  - Fixed Cycles: Contour Pocket, Contour Trains
    181
  - Characteristics of the Subprograms
    182
  - SL Cycles
    182
  - Characteristics of the Fixed Cycles
    183
  - Contour Geometry
    185
  - Overlapping Contours
    186
  - Subprograms: Overlapping Pockets
    187
  - Area of Inclusion
    188
  - Area of Exclusion
    189
  - Contour Data
    190
  - Pilot Drilling
    192
  - Rough-Out
    194
  - Floor Finishing
    198
  - Side Finishing
    199
  - Contour Train
    201
  - Trochoidal Slot
    205
  - Finishing with Closed Slots
    206
  - Roughing with Closed Slots
    206
  - Roughing with Open Slots
    206
  - Example: Roughing-Out and Fine-Roughing a Pocket
    211
  - Example: Contour Train
    216
  - Fixed Cycles: Cylindrical Surface
    219
  - Overview of Cylindrical Surface Cycles
    220
  - Cylinder Surface
    221
  - Example: Cylinder Surface with Cycle 27
    233
  - Example: Cylinder Surface with Cycle 28
    235
  - Fixed Cycles: Contour Pocket with Contour Formula
    237
  - SL Cycles with Complex Contour Formula
    238
  - Properties of the Subcontours
    239
  - Selecting a Program with Contour Definitions
    240
  - Defining Contour Descriptions
    241
  - Entering a Complex Contour Formula
    242
  - Contour Machining with Sl Cycles
    245
  - Roughing/Finishing Superimposed Contours with Contour Formula
    246
  - Fixed Cycles: Multipass Milling
    253
  - Run 3-D Data
    255
  - Multipass Milling
    257
  - Ruled Surface
    259
  - Face Milling
    263
  - Example: Multipass Milling
    268
- Datum Shift
  274
- Datum Setting
  281
- Mirror Image
  282
- Rotation
  284
- Scaling Factor
  286
- Axis-Specific Scaling Factor
  288
- Working Plane
  290
  - Positioning the Axes of Rotation
    293
  - Automatic Positioning of Rotary Axes
    294
  - Position Display in the Tilted System
    295
  - Positioning in a Tilted Coordinate System
    295
  - Workspace Monitoring
    295
  - Combining Coordinate Transformation Cycles
    296
  - Example: Coordinate Transformation Cycles
    299
  - Cycles: Special Functions
    301
  - Dwell Time
    303
  - Program Call
    304
  - Cycle Function
    306
  - Oriented Spindle Stop
    306
  - Tolerance
    307
  - Influences of the Geometry Definition in the CAM System
    308
- Cycle Parameters
  310
  - Using Touch Probe Cycles
    311
  - General Information about Touch Probe Cycles
    312
- Cycles in the Manual and El. Handwheel Modes
  313
- Touch Probe Cycles for Automatic Operation
  313
  - Before You Start Working with Touch Probe Cycles
    315
  - Maximum Traverse to Touch Point: MP6130
    315
- Orient the Infrared Touch Probe to the Programmed Probe Direction: Mp
  315
- Safety Clearance to Touch Point: MP6140
  315
- Confidence Interval for Multiple Measurement: Mp
  316
- Consider a Basic Rotation in the Manual Operation Mode: Mp
  316
- Multiple Measurement: Mp
  316
- Kinematicsopt, Permissible Deviation of the Calibration Ball Radius: Mp
  317
- Kinematicsopt: Tolerance Limit in Optimization Mode: Mp
  317
- Touch Trigger Probe, Probing Feed Rate: MP6120
  317
- Touch Trigger Probe, Rapid Traverse for Positioning: Mp
  317
- Executing Touch Probe Cycles
  318
  - Basic Rotation
    322
  - Basic Rotation
    331
  - Compensation Via Rotary Axis
    331
  - Set Basic Rotation
    335
  - Example: Determining a Basic Rotation from Two Holes
    340
  - Touch Probe Cycles: Automatic Datum Setting
    341
  - Measurement Results in Q Parameters
    344
  - Saving the Calculated Datum
    344
  - Slot Center Ref Pt
    345
  - Ridge Center Ref Pt
    349
  - Datum from Outside of Corner
    368
  - Classification of Results
    399
  - Tolerance Monitoring
    400
  - Tool Compensation
    400
  - Tool Monitoring
    400
  - Reference System for Measurement Results
    401
  - Tool Breakage Monitoring
    401
  - Ref. Plane
    402
  - Polar Reference Plane
    403
  - Measure Angle
    405
  - Measure Hole
    408
  - Meas. Circle Outside
    412
  - Meas. Rectan. Outside
    420
  - Measure Inside Width
    424
  - Measure Ridge Width
    427
  - Measure Coordinate
    430
  - Meas. Bolt Hole Circ.
    433
  - Measure Plane
    437
  - Touch Probe Cycles: Special Functions
    445
  - Calibrate Ts
    447
  - Calibrate Ts Length
    448
  - Measuring
    449
- Cycle Run
  451
- Measuring in 3-D
  451
- Cycle Parameters
  452
  - Measure Axis Shift
    453
  - Fast Probing
    456
  - Touch Probe Cycles: Automatic Kinematics Measurement
    461
  - Kinematic Measurement with TS Touch Probes
    462
  - Save Kinematics
    464
- Log Function
  465
- Measure Kinematics
  466
- Positioning Direction
  468
- Example Calculation of Measuring Positions for an a Axis
  469
- Machines with Hirth-Coupled Axes
  469
- Choice of Number of Measuring Points
  470
- Choice of the Calibration Sphere Position on the Machine Table
  470
- Notes on the Accuracy
  471
  - Fine Optimization over the Entire Range of Traverse
    472
  - Inspecting the Machine Accuracy
    472
- Notes on Various Calibration Methods
  472
  - Optimization of a Specific Rotary Axis Position
    472
  - Backlash
    473
  - Position and Angle Optimization Mode Q406 = 2
    478
  - Position Optimization Mode Q406 = 1
    478
  - Test Mode Q406 = 0
    478
  - Various Modes (Q406)
    478
  - Dispersion (Standard Deviation)
    480
  - Error Outputs
    480
  - Evaluation of Measuring Points
    480
  - Notes on Log Data
    480
  - Measurement Uncertainty of Angles
    481
  - Preset Compensation
    482
- Adjustment of Tool Changer Heads
  487
- Example: Adjusting a Tool Changer Head
  488
- Drift Compensation
  489
- Touch Probe Cycles: Automatic Tool Measurement
  493
- Setting the Machine Parameters
  495
- Differences between Cycles 31 to 33 and Cycles 481 to 483
  495
- Entries in the Tool Table TOOL.T
  497
- Display of the Measurement Results
  498
- Calibrating the TT
  499
- Calibrating the Wireless
  500
- Measuring the Tool Length
  501
- Cycle for Measuring a Tool During Rotation
  501
- Cycle for Measuring a Tool During Standstill (E.g. for Drills)
  501
- Cycle for Measuring Individual Teeth
  501
- Measuring the Tool Radius
  503
- Measuring Tool Length and Radius
  505
Fixed Cycles
509

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