GENERAL MAINTENANCE AND LUBRICATION CHART
GENERAL MAINTENANCE AND LUBRICATION CHART
NO.
ITEM
1
Air filter element
2
*
Front brake
3
Rear brake
*
4
Parking brake
*
5
Brake hoses
*
6
*
Wheels
7
*
Tires
8
*
Wheel hub bearings
9
*
V-belt
10
*
Chassis fasteners
Shock absorber as-
11
*
semblies
12
*
Stabilizer bushes
13
Steering shaft
*
14
Steering system
*
15 *
Engine mount
16 *
Axle boot
17
Engine oil
18 *
Engine oil strainer
19
Final transmission oil
20
Final gear oil
21
Cooling system
Moving parts and
22 *
cables
Drive select lever
23 *
safety system cable
Whichever
CHECK OR MAINTENANCE
JOB
• Clean and replace if necessary.
• Check operation and correct if necessary.
• Check fluid level and ATV for fluid leakage, and
correct if necessary.
•
Replace brake pads.
• Check operation and correct if necessary.
• Check brake lever free play, and adjust if necessary.
• Check fluid level and ATV for fluid leakage, and
correct if necessary.
•
Replace brake pads.
• Check operation and correct if necessary.
• Check for cracks or other damage, and replace if
necessary.
•
Replace.
• Check runout and for damage, and replace if nec-
essary.
• Check tread depth and for damage, and replace if
necessary.
• Check air pressure and balance, and correct if
necessary.
• Check for looseness or damage, and replace if
necessary.
• Check for wear, cracks or other damage, and re-
place if necessary.
• Make sure that all nuts, bolts, and screws are
properly tightened.
• Check operation and correct if necessary.
• Check for oil leakage and replace if necessary.
• Check for cracks or other damage, and replace if
necessary.
• Lubricate with lithium-soap-based grease.
• Check operation and repair or replace if damaged.
• Check toe-in and adjust if necessary.
• Check for cracks or other damage, and replace if
necessary.
• Check for cracks or other damage, and replace if
necessary.
• Change.
• Check ATV for oil leakage, and correct if neces-
sary.
• Clean.
• Change.
• Check ATV for oil leakage, and correct if neces-
sary.
• Change.
• Check ATV for oil leakage, and correct if neces-
sary.
• Check coolant level and ATV for coolant leakage,
and correct if necessary.
•
Replace coolant.
• Lubricate.
• Check operation and adjust or replace if neces-
sary.
3-2
INITIAL
month
1
comes
km
320
1300
first
(mi)
(200)
(800)
hours
20
Every 20–40 hours (more often in wet or
√
Whenever worn to the limit
√
Whenever worn to the limit
√
√
√
√
√
√
√
√
√
√
√
√
√
CHK
ADJ
EVERY
3
6
6
12
2500
2500
5000
(1600)
(1600)
(3200)
80
160
160
320
dusty areas)
√
√
√
√
√
√
√
√
√
√
√
√
√
√
√
√
Every 4 years
√
√
√
√
√
√
√
√
√
√
√
√
√
√
√
√
√
√
√
√
√
√
√
√
√
√
√
√
√
√
√
√
√
√
√
√
√
√
√
√
√
√
√
√
√
√
√
√
Every 2 years
√
√
√
√
√
√
√
1
2
3
4
5
6
7
8